CALCULATIONS 1 OF 17

SHELL TYPE BOILER

SADDLE DESIGN FOR SHELL AND TUBE HE (FIXED TUBESHEETS)

DENNIS & MOSS
LINE
DESCRIPTION UNITS FORMULA VALUE REMARKS
No.
1 INPUT
Kg/cm2.g 11.25
2 DESIGN PRESSUER P -
psi 160.00
3 STATIC HEAD h Kg/cm .g
2
- 0.00 0 mmWC
SAT. TEMP. AT
4 C
0
- 188
DESIGN PRESSURE
5 SHELL DATA P.No.____
SHELL INSIDE
5.1 D mm - 2500
DIAMETER
PROVIDED mm 16
5.2 T -
THICKNESS inch 0.63
5.3 MATERIAL - SA 516-70
5.4 ALL. STRESS AT 'T' f Kg/cm2.g - 1407.21 138 Mpa
ALL. STRESS AT
5.5 HYD.TEST TEMP. fhydro. Kg/cm2.g - 1407.21 138 Mpa
(400C)
5.6 SHELL LENGTH L mm - 3500
5.7 WEIGHT Ws Kg - 3474.71
6 TUBE DATA - PASS.1 P.No.____
6.1 OD d1 mm - 76.2
PROVIDED
6.2 t1 mm - 3.6
THICKNESS
BS 3059 PI-
6.3 MATERIAL - ERW 320
6.4 ALL. STRESS AT 'T' f Kg/cm2.g - 1407.21 138 Mpa
ALL. STRESS AT
6.5 HYD.TEST TEMP. fhydro. Kg/cm2.g - 1407.21 138 Mpa
(400C)
6.6 LENGTH OF TUBES l1 mm - 3478
6.7 No. of TUBES n1 Nos. - 136
6.8 WEIGHT Wt1 Kg - 3048.79
7 TUBE DATA - PASS.2 P.No.____
7.1 OD d2 mm - 63.5
PROVIDED
7.2 t2 mm - 3.6
THICKNESS
BS 3059 PI-
7.3 MATERIAL - ERW 320
7.4 ALL. STRESS AT 'T' f Kg/cm2.g - 1407.21 138 Mpa
ALL. STRESS AT
7.5 HYD.TEST TEMP. fhydro. Kg/cm2.g - 1407.21 138 Mpa
(400C)
7.6 LENGTH OF TUBES l2 mm - 3478
7.7 No. of TUBES n2 Nos. - 170
7.8 WEIGHT Wt1 Kg - 3144.32

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 2 OF 2
SHELL TYPE BOILER

SADDLE DESIGN FOR SHELL AND TUBE HE (FIXED TUBESHEETS)

DENNIS & MOSS
LINE
DESCRIPTION UNITS FORMULA VALUE REMARKS
No.
1 INPUT
2 TUBESHEET DATA P.No.____
3 OD d mm - 2500
PROVIDED
4 t mm - 16
THICKNESS
5 MATERIAL - SA 516-70
6 ALL. STRESS AT 'T' f Kg/cm .g
2
- 1407.21 138 Mpa
ALL. STRESS AT
7 HYD.TEST TEMP. fhydro. Kg/cm2.g - 1407.21 138 Mpa
(400C)

8 No. of TUBESHEETS n2 Nos. - 2

9 WEIGHT Wts Kg - 471.02

MISLANEOUS
10 Wm Kg - 1400
WEIGHT
11 EMPTY WEIGHT W - - 11538.84
WATER HOLDING
12 CAPACITY -

HEIGHT OF NWL
13 ABOVE C/L h m - 800
14 APEX ANGLE RAD - 1.75

WATER HOLDING
15 CAPACITY UPTO NWL Wn m3 - 9.69 9685.03 Kg

WATER HOLDING (/4)x[D2 x L - d12 x L x n1 - d22 x L x

16 CAPACITY FLOODED m3 n2] 13.13 13125.53 Kg

17 OUTPUT
OPERATING Kg 21223.87
18 Wo W+Wn
WEIGHT lb 46790.14
Kg 24664.37
19 TEST WEIGHT WT
lb 54375.07

ABBRIVIATIONS : -
----

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 3 OF 3
SHELL TYPE BOILER

SEISMIC DESIGN FOR HORIZONTAL VESSEL SUPPORTS

DENNIS & MOSS
LINE
No. DESCRIPTION UNITS FORMULA VALUE REMARKS

1 INPUT
IMPORTANCE
2 FACTOR I - 1.25

SEISMIC ZONE BANGLADESH

3 Z 0.15
FACTOR CODE

4 SOIL PROFILE TYPE - D

SEISMIC Ca
5 0.22
COEFFICIENT
SEISMIC Cv
6 - 0.32
COEFFICIENT
7 COEFFICIENT RW 2.9
m - 7.50
8 HEIGHT OF PIERS h
inch 295.28
MOMENT OF Im
9 in4 -
INERTIA OF PIER
MODULUS OF
10 E psi
ELASTICITY
11 OUTPUT
12 FUNDAMENTAL PERIOD OF VIBRATION ( BANGLADESH CODE)
12.1 COEFFICIENT Ct 0.073

12.2 TIME PERIOD T sec Ct x h(3/4) 0.33 BANGLADESH

CODE
13 FUNDAMENTAL PERIOD OF VIBRATION ( DENNIS & MOSS)
13.1 DEFLECTION y in (WO x l3)/(3 x E x Im)
13.2 TIME PERIOD T sec 0.32 x y(1/2)
14 BASE SHEAR, V
14.1 SHEAR V1 lb 0.56 x Ca x I x WO 7205.68
14.2 SHEAR V2 lb/sec (Cv x I x WO)/(RW x T) 19507.32
14.3 SHEAR V3 lb (2.5 x Ca x I x WO)/RW 11092.49
14.4 BASE SHEAR Vn lb 11092.49
BASE SHEAR
14.5 CONSIDERING V lb Vn/1.4 7923.21
FACTOR OF SAFETY
HORIZONTAL Ch V/WO
15 SEISMIC FACTOR
0.17

16 LONGITUDINAL FORCE
DESIGN SEISMIC Fls Ch x WO
16.1 lb 7923.21
FORCE
17 TRANSVERSE FORCE
DESIGN SEISMIC Fts (Ch x WO) x 0.5
17.1 lb 3961.60
FORCE

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 3 OF 3
SHELL TYPE BOILER

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 4 OF 4
SHELL TYPE BOILER

WIND DESIGN FOR HORIZONTAL VESSEL SUPPORTS

DENNIS & MOSS
LINE
DESCRIPTION UNITS FORMULA VALUE REMARKS
No.
1 INPUT
STRUCTURE
2 CATEGORY I - III

EXPOSURE
3 - B
CATEGORY
km/h 210
4 WIND VELOCITY v -
miles/h 130.49
mm D + ( 2 x SHELL THK) + (2 x 2732
5 DIA DO
inch INSULATION THK) 107.56
6 EFFECTIVE DIA De mm 1.4 x DO 3824.80
7 GUST FACTOR G - 0.85

FORCE COEFFICIENT Cf
8 SHAPE FACTOR - 0.8

IMPORTANCE
9 I - 1.15
FACTOR
TOPOGRAPHIC KZT
10 - 1.00
FACTOR

VELOCITY PRESSURE KZ
11 EXPOSURE COEFFICIENT - 0.66

OVERALL HEIGHT
12 H mm - 9000.00
OF VESSEL
13 OUTPUT
14 RATIO H/De 2.35

VELOCITY
PRESSURE AT qz 0.00256 x KZ x KZT x v2 x I
15 HEIGHT ABOVE THE PSF 33.09
GROUND
16 LONGITUDINAL FORCE
m2 11.49
17 PROJECTED AREA Af ( x De2)/4
f2 123.61
DESIFN WIND Flw qZ x G x Cf x Af
18 FORCE lb 2781.17

19 TRANSVERSE FORCE
m2 13.39
20 PROJECTED AREA Af L x De
f2 144.02
DESIGN WIND Ftw
21 lb (Af x Cf x G x qz ) x 0.5 1620.19
FORCE

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 4 OF 4
SHELL TYPE BOILER

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 5 OF 5
SHELL TYPE BOILER

SADDLE DESIGN FOR SHELL AND TUBE HE (FIXED TUBESHEETS)

ASME SEC VIII , DIV 2
LINE
No. DESCRIPTION UNITS FORMULA VALUE REMARKS

1 INPUT
WEAR PLATE PRESENT =1
2 WEAR PLATE 1
WEAR PLATE ABSENT =2
ALLOWABLE STRESS FOR 150.96 ASME SEC II
3 SHELL MAT. AT DESIGN S MPa (D)
TEMP. SA516 Gr. 70

ALLOWABLE STRESS FOR 150.96 ASME SEC II

4 WEAR PLATE MAT. AT Sr MPa (D)
DESIGN TEMP. SA516 Gr.70

WELD JOINT ASME SEC

5 EFFICIENCY E 1 VIII , DIV 2

ALLOWABLE
COMPRESSIVE STRESS Sc
6 FOR SHELL MAT. AT MPa 151.86
DESIGN TEMP.

FACTOR TO SET THE NORMAL OPERATING CONDITION =1

7 ALLOWABLE K 1
COMPRESSIVE STRESS HYDROTEST CONDITION = 1.35

MODULUS OF Ey ASME SEC II

8 ELASTICITY MPa - 191040 (D)
IF PROVIDED = 1
9 STIFFENING RING 2
NOT PROVIDED = 2

FACTOR TO ACCOUNT VEDDEL RESTING ON THE SUPPORT = 1

10 FOR VESSEL SUPPORT k 0.1
CONDITION VESSEL IS WELDED TO THE SUPORT = 0.1
mm 1505
11 DISTANCE B -
m 1.51
LENGTH OF SHELL FROM mm 3436
12 TANGENT LINE TO L -
TANGENT LINE m 3.44
INNER RADIUS OF mm 1250
13 SHELL r D/2
m 1.25
MEAN RADIUS OF mm 1258.00
14 Rm (D/2) + (T/2)
SHELL m 1.26
DEPTH OF ELLIPTICAL mm 0
15 h2 -
HEAD m 0.00
DISTANCE FROM SADDLE mm 818
16 AXIS TO INNER FACE OF a -
TUBESHEET m 0.82
DISTANCE B/W mm 1800
17 Ls -
SADDLE m 1.80
mm 2214
18 LENGTH OF SADDLE Es -
m 2.21
mm 16.00
19 THICKNESS OF HEAD Th -
m 0.02
mm 226
20 WIDTH OF SADDLE b -
m 0.23
THICKNESS OF WEAR mm 16
21 TW -
PLATE m 0.02
WIDTH OF WEAR mm 447.32
22 b1 MIN[( b + 1.56(Rm x T)0.5), (2a)]
PLATE m 0.45

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 5 OF 5
SHELL TYPE BOILER

INCLUDED ANGLE OF DEG 136.5

23 1 1 = + (/12)
WEAR PLATE rad 2.38
DEG 117
24 ANGLE 180 - (/2)
rad 2.04
DEG 126 ASME FIG.
25 CONTACT ANGLE -
rad 2.20 4.15.5
DEG 82.5
26 ANGLE (/6) + (/2)
rad 1.440
DEG 111.15
27 ANGLE 0.95
rad 1.94
SHELL TO WEAR PLATE
28 STRENGTH REDUCTION 1.00
FACTOR

29.1 COEFFICIENT K1 ( + (sin x cos) - ((2sin2)/))/(x 0.12

((sin/) - cos))

29.2 COEFFICIENT K1* ( + (sin x cos) - ((2sin2)/))/(x (1 - 0.21

(sin/)))

29.3 COEFFICIENT K2 (sin)/( - + sin cos) 1.08

K3 (sin / ) x (( - sin cos )/( - + sin

29.4 COEFFICIENT cos)) 0.78

29.5 COEFFICIENT K4 (3/8) x ((sin2)/(- + sin cos )) 0.38

29.6 COEFFICIENT K5 (1 + cos)/(- + sin cos ) 0.74

(((3cos/4) x (sin/)2) - ((5sincos2)/4)

K6 + (cos3/2) - (sin/4) + (cos/4) - ((sin)
29.7 COEFFICIENT x((sin/)2 - (1/2) - (sin2/4))))/ 0.05
(2((sin/)2- (1/2) - (sin2/4)))

K6 / 4 NOT
WHEN (a/Rm) 0.5 0.01 APPLICABLE

((3/2) x K6 x (a/Rm)) - ((1/2)K6) WHEN

29.8 COEFFICIENT K7 0.02 APPLICABLE
0.5 < (a/Rm) <1
K6 WHEN (a NOT
/ Rm) 1 0.05 APPLICABLE

((cos(1 - (cos2/4) + ((9sincos)/4) -

29.9 COEFFICIENT K8 3(sin/)2))/(2((sin/)2 - (1/2) - 0.33 CHECK - NOT
APPLICABLE
(sin2/4)))) + ((sin)/(2))

K9 (1/2) x ((-(1/2) + (( - )cot)cos) + CHECK - NOT

29.10 COEFFICIENT (sin)) APPLICABLE

K10 (1/2) x ((sin) + (cos((3/2) + (( - CHECK - NOT

29.11 COEFFICIENT )cot))) - (( - )/(sin ))) APPLICABLE

30 OUTPUT
31 SADDLE REACTION FORCES
LONGITUDINAL Fl
31.1
FORCE lb GREATER OF Fls OR Flw 7923.21
31.2 TRANSVERSE FORCE Ft lb GREATER OF Fts OR Ftw 3961.60
MAX. SHEAR FORCE lb 3961.60
31.3 Fms GREATER OF Fts OR Ftw
AT THE SADDLE N 17969.44
LONGITUDINAL Q1
31.4
REACTION FORCE lb (WO /2)+[(Fl x B)/Ls] 30019.75

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 5 OF 5
SHELL TYPE BOILER

TRANSVERSE Q2
31.5
REACTION FORCE lb (WO /2)+[(3 x Ft x B)/Es] 31473.95

TOTAL SADDLE lb 31473.95

31.6 REACTION FORCE PER Q GREATER OF Q1 OR Q2
SADDLE N 142762.70
32 SHELL STRESSES
33 MOMENT AND SHEAR FORCE
33.1 MOMENT AT THE SADDLE
- Qa[1 - [{(1-(a/L) + ((Rm2 - h22)/(2aL))}/(1 +
33.1.1 MOMENT M1 Nm (4h2/3L))]] 5075.55

33.2 MOMENT AT THE CENTRE OF THE VESSEL

(QL/4)(((1 + ((2 x (Rm2 - h22))/(L2)))/(1 +
33.2.1 MOMENT M2 Nm (4h2/3L))-((4a)/L)) 38730.32

33.3 SHEAR FORCE AT THE SADDLE

33.3.1 SHEAR FORCE Fs N (Q(L - 2a))/(L + ((4h2)/3))
74788.37
34 LONGITUDINAL STRESS
34.1 LONGITUDINAL MEMBRANE PLUS BENDING STRESS IN SHELL B/W THE SUPPORTS
STRESS(TOP OF N/m2 42884564.1
34.1.1 1 ((PRm)/(2T)) - ((M2)/(Rm2T)) SAFE
SHELL) MPa 42.88
STRESS(BOTTOM OF N/m 2
43858319.72
34.1.2 2 ((PRm)/(2T)) + ((M2)/(Rm2T)) SAFE
SHELL) MPa 43.86
34.2 LONGITUDINAL STRESSES IN SHELL AT SUPPORTS
34.2.1 STIFFENED SHELL ( a 0.5Rm)
STRESS(TOP OF N/m2 43307637.26 NA
34.2.1.1 3 ((PRm)/(2T)) - ((M1)/(Rm2T))
SHELL) MPa 43.31 SAFE
STRESS(BOTTOM OF N/m2 43435246.57 NA
34.2.1.2 4 ((PRm)/(2T)) + ((M1)/(Rm2T))
SHELL) MPa 43.44 SAFE
34.2.2 UNSTIFFENED SHELL ( a > 0.5Rm)
STRESS( POINTS A & N/m2 42823082.18 APPLICABLE
34.2.2.1 3* ((PRm)/(2T)) - ((M1)/(K1Rm2T))
B) MPa 42.82 SAFE
STRESS(BOTTOM OF N/m2 43677493.81 APPLICABLE
34.2.2.2 4* ((PRm)/(2T)) + ((M1)/(K1*Rm2T))
SHELL) MPa 43.68 SAFE
35 SHEAR STRESSES
35.1 SHEAR STRESS IN SHELL WITH A STIFFENING RING IN PLANE OF SADDLE
NA
35.1.1 STRESS 1 MPa Fms / (RmT) 0.28
SAFE
35.2 SHEAR STRESS IN SHELL WITH A STIFFENING RINGS ON BOTH SIDES OF SADDLE
NA
35.2.1 STRESS 2 MPa K2Fms / (RmT) 0.96
SAFE
35.3 SHEAR STRESS IN SHELL WITHOUT STIFFENING RINGS
35.3.1 UNSTIFFENED SHELL ( a > 0.5Rm)
APPLICABLE
35.3.1.1 STRESS 2 MPa K2Fms / (RmT) 0.96
SAFE
35.3.2 STIFFENED SHELL ( a 0.5Rm)
SHEAR STRESS(IN NA
35.3.2.1 3 MPa K3Q/ (RmT) 5.54
THE SHELL) SAFE

SHEAR STRESS(IN NA
35.3.2.2 THE FORMED *3 MPa K3Q/ (RmTh) 5.54
HEAD)
PREPARED CHECKED SNA APPROVED KRSR
 CALCULATIONS 5 OF 5
SHELL TYPE BOILER
SHEAR STRESS(IN
35.3.2.2 THE FORMED *3 MPa K3Q/ (RmTh) 5.54
HEAD)

35.3.2.3 MEMBRANE STRESS 5 ((K4Q)/(RmTh)) + ((PRi)/(2Th)) CHECK - NA

(TORISPHERICAL HEAD)

35.3.2.4 MEMBRANE STRESS 5 ((K4Q)/(RmTh)) + (((PRi)/(2Th))*(Ri/h2)) CHECK - NA

(ELLIPTICAL HEAD)

35.3.2.5 MEMBRANE STRESS 5

(FLAT COVER) 0 CHECK

36 CIRCUMFERENTIAL STRESS
36.1 SHELL WITH OR WITHOUT A STIFFENING RING IN THE PLANE OF A SADDLE

MAX.
36.1.1 CIRCUMFERENTIAL M Nm K7QRm 4096.39
BENDING MOMENT

36.2 SHELL WITH A STIFFENING RING ON BOTH SIDE OF THE SADDLE

MAX.
36.2.1 CIRCUMFERENTIAL M Nm K10QRm CHECK - NA
BENDING MOMENT
36.3 WIDTH OF SHELL THAT CONTRIBUTES TO THE STRENGTH OF CYLINDRICAL SHELL AT SADDLE LOATION

36.3.1 WIDTH x1 m 0.78 x (RmT)0.5 0.11 OK

36.3.2 WIDTH x2 m 0.78 x (RmT)0.5 0.11 OK

36.4
CIRCUMFERENTIAL STRESSES IN THE CYLINDRICAL SHELL WITHOUT STIFFENING RINGS( & WITHOUT
WEAR PLATE)

36.4.1
MAX. COMPRESSIVE CIRCUMFERENTIAL MEMBRANE STRESS IN SHELL AT
BASE OF SADDLE SUPPORT
NA
36.4.1.1 STRESS 6 MPa (-K5Qk)/(T(b+x1+x2)) -1.47
SAFE

36.4.2
CIRCUMFERENTIAL COMPRESSIVE MEMBRANE PLUS BENDING STRESS AT
POINTS G & H

36.4.2.1 IF L 8Rm

NA
36.4.2.2 STRESS 7 MPa (-Q/4T(b+x1+x2)) - ((3K7Q)/(2T2)) -24.07
SAFE

36.4.2.3 IF L < 8Rm ]

NA
36.4.2.4 STRESS 7* MPa (-Q/4T(b+x1+x2)) - ((12K7QRm)/(LT2)) -60.87
SAFE

36.5
CIRCUMFERENTIAL STRESSES IN THE CYLINDRICAL SHELL WITHOUT STIFFENING RINGS( & WITH A
WEAR PLATE)

36.5.1
MAX. COMPRESSIVE CIRCUMFERENTIAL MEMBRANE STRESS IN SHELL AT
BASE OF SADDLE SUPPORT
APPLICABLE
36.5.1.1 STRESS 6,r MPa (K5Qk) / (b1(T + TW)) 0.74
SAFE

36.5.2
CIRCUMFERENTIAL COMPRESSIVE MEMBRANE PLUS BENDING STRESS AT
POINTS G & H
36.5.2.1 IF L 8Rm

(-Q/(4 x (T + TW) x b1)) - ((3K7Q)/(2 NA

36.5.2.2 STRESS 7,r MPa -7.26
x(T + TW)2)) SAFE

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 5 OF 5
SHELL TYPE BOILER

36.5.2.3 IF L < 8Rm

((-Q)/(4(T + TW)b1)) - ((12K7QRm)/(L(T APPLICABLE

36.5.2.4 STRESS 7,r* MPa + TW)2)) -16.46
SAFE

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 6 OF 6
SHELL TYPE BOILER

SADDLE DESIGN FOR LARGE VESSELS

DENNIS & MOSS
LINE DESCRIPTION UNITS FORMULA VALUE REMARKS
No.
1 INPUT
ALLOWABLE STRESS - MPa 20
2 SA 516 Gr. 70 SE - ASME SEC II (D)
psi 2900.60
MIN. YIELD STRESS , MPa 262
3 Fy - ASME SEC II (D)
SHELL psi 37997.86
MIN. YIELD STRESS , MPa 262
4 WEB,RIB,ANCHOR Fyw - ASME SEC II (D)
BOLT psi 37997.86

ALLOWABLE BENDING
MPa 172.92
5 Fb 0.66 x Fyw
STRESS , WEB,RIB
psi 25078.59
ALLOWABLE STRESS - MPa 20
6 Fa -
RIB psi 2900.60

DISTANCE B/W C/L OF mm 2026

7 SHELL AND BASE B -
PLATE inch 79.76
DISTANCE B/W INNER mm 776
8 DIA OF SHELL AND h -
BASE PLATE inch 30.55
DEG 117
9 ANGLE 180 - (/2) FIG. 3-50
rad 2.04
DEG 27
10 ANGLE 90 - (/2) FIG. 3-50
rad 0.47
11 BASE PLATE DIMENSIONS
WIDTH OF BASE mm 250
11.1 F -
PLATE inch 9.84
LENGTH OF BASE mm 3200
11.2 LB -
PLATE inch 125.98
THICKNESS OF BASE mm 22
11.3 tb -
PLAT inch 0.87
AREA OF BASE mm2 800000
11.4 Ab F x LB
PLATE inch2 1240.00
12 WEB PLATE DIMENSIONS
HEIGHT OF WEB mm 219
12.1 -
PLATE AT CENTRE inch 8.62
LENGTH OF WEB mm 3140
12.2 LW -
PLATE inch 123.62
THICKNESS OF WEB mm 30
12.3 tw -
PLATE inch 1.18
13 WEAR PLATE DIMENSIONS
WIDTH OF WEAR mm 220
13.1 b1 - NOT SAFE
PLATE inch 8.66
THICKNESS OF mm 30
13.2 TW - SAFE
WEAR PLAT inch 1.18
14 RIBS PLATE DIMENSIONS
LENGTH OF ONE mm 210
14.1 Lr -
RIB PLATE

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 6 OF 6
SHELL TYPE BOILER
14.1
LENGTH OF ONE Lr -
RIB PLATE inch 8.27

RIB PLATE mm 16
14.2 J -
THICKNESS inch 0.63
mm2 3360
14.3 C/S AREA OF RIB Ar Lr x J
inch2 5.21
mm 12
15 LENGTH WW - FIG.3-56
inch 0.47
mm 12
16 LENGTH d2 - FIG.3-56
inch 0.47
17 ANCHOR BOLTS DETAIL
17.1 NO OF ANCHOR BOLTS
IN THE FIXED SADDLE N - 2

mm 29.26
17.2 MIN DIA OF BOLTS Dmb -
inch 1.15
18 SHELL DETAIL
mm 3500
18.1 LENGTH OF SHELL L -
inch 137.80
mm 1250
18.2 INNER RADIUS OF
SHELL r D/2
inch 49.21
mm 1258.00
18.3 MEAN RADIUS OF Rm
SHELL (D/2) + (T/2)
inch 49.53
mm 0
18.4 HEAD DEPTH H -
inch 0.00
19 SADDLE DETAIL
DISTANCE FROM SADDLE mm 818
19.1 AXIS TO INNER FACE OF A -
TUBESHEET inch 32.20
mm 1800
19.2 DISTANCE B/W Ls
SADDLE -
inch 70.87
mm 2214
19.3 LENGTH OF SADDLE Es m - 2.21
inch 87.17
mm 16.00
19.4 THICKNESS OF HEAD Th -
inch 0.63
mm 226
19.5 WIDTH OF SADDLE b -
inch 8.90
mm 446.62
19.6 WIDTH OF WEAR b1ASME ASME SEC VIII
PLATE MIN[( b + 1.56(r x T)0.5), (2A)] DIV2
inch 17.58
RAD 2.20
19.7 CONTACT ANGLE -
DEG 126
20 OUTPUT
21 SADDLE REACTION FORCES
21.1 LONGITUDINAL Fl lb GREATER OF Fls OR Flw 7923.21
FORCE
21.2 TRANSVERSE FORCE Ft lb GREATER OF Fts OR Ftw 3961.60
21.3 OPERATING WEIGHT QO lb WO / 2 23395.07
21.4 LONGITUDINAL WIND QL [(Fl x B)/Ls]
OR SEISMIC lb 8918.01

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 6 OF 6
SHELL TYPE BOILER

21.5 TRANSVERSE WIND QT [(3 x Ft x B)/Es]

OR SEISMIC lb 10875.62

21.6 LONGITUDINAL Q1 lb (WO /2)+[(Fl x B)/Ls] 32313.08

REACTION FORCE

21.7 TRANSVERSE Q2 lb (WO /2)+[(3 x Ft x B)/Es] 34270.69

REACTION FORCE

21.8 REACTION DUE TO QT

TEST WEIGHT lb WT/2 27187.53

21.9 TOTAL SADDLE GREATER OF Q1 OR Q2 OR QT

REACTION FORCE Q lb 34270.69

22 SADDLE PROPERTIES
NUMBER OF RIBS CALCULATED = 8.00
23 n (LB/24) + 1
REQ. TAKEN = 4

MIN. WIDTH OF bcalc (((5.012Fl)/(J(n-1)Fb)) x (h + ((LB x (1 -

24 inch 7.42
SADDLE AT TOP sin))/1.96)))^0.5

MIN. WIDTH OF b1calc bcalc + 1.56(ROT)0.5

25 inch 16.16
WEAR PLATE
MIN. THICKNESS OF Twcalc (b1calc - bcalc)2/2.43RO
26 inch 0.63
WEAR PLATE
STIFFENED LENGTH b1calc + 1.56(ROT)0.5
27 inch 24.90
OF SHELL
28 MOMENT OF INERTIA OF SADDLE
28.1 AY inch3 - 238.94
28.2 A inch2 - 37.79
28.3 AY 2
inch 4 - 1921.55
28.4 IO inch4 - 19.27
28.5 C1 inch AY / A 6.32
28.6 C2 inch h - C1 24.23

28.7 MOMENT
SADDLE
OF INERTIA OF
I inch4 AY2 + IO - C1AY 430.11

28.8 C/S AREA OF SADDLE

(EXCLUDING SHELL)
As inch2 A - A1 23.32

29 DESIGN OF SADDLE PARTS

29.1 WEB
29.1.1
SADDLE K1 (1 + cos - 0.5sin2) / ( - + sin cos ) 0.21
COEFFICIENT
SADDLE SPLITTING fh K1Q
29.1.2 lb 7349.84
FORCE
29.1.3 TENSION STRESS T lb/in2 fh / As 315.12 SAFE
DISTANCE B/W C.G. OF
29.1.4 SADDLE ARC AND END d inch B - ((Rosin(/2))/(/2)) 39.37
OF BASE PLATE

29.1.5 BENDING MOMENT M lb-inch fhd 289398.45

29.1.6 BENDING STRESS fb lb/in2 (MC1) / I 4254.17 SAFE

29.2 BASE PLATE ANALYSIS FOR OFFSET WEB
29.2.1 OVERALL LENGTH LO inch LW + (n x Lr) 156.69
29.2.2 UNIT LINEAR LOAD fu lb/inch Q/LO 218.71
29.2.3 DISTANCE l1 inch d2 + t w + WW + t b 2.99
29.2.4 DISTANCE l2 inch F - l1 6.85
29.2.5 lb/in2 (fu)/(l1 + 0.5l2) 34.08

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 6 OF 6
SHELL TYPE BOILER

29.2.6 LOADS MOMENT M lb-inch ( x l22)/6 266.56

29.2.7 BENDING STRESS fb lb/in 2 (6M)/(t ) b
2
2131.93 SAFE
29.3 ANCHOR BOLTS
29.3.1 LONGITUDINAL LOAD
29.3.1.1 QO > QL NO UPLIFT

29.3.1.2 LOAD PER BOLT (QL - QO)/N NOT

lb -7238.53 APPLICABLE
29.3.2 SHEAR(ASSUMING FIXED SADDLE TAKES THE ENTIRE SHEAR LOAD)
29.3.2.1 SHEAR PER BOLT lb Fl / N 3961.60
SHEAR AREA OF (/4) x Dmb2
29.3.2.2 in2 1.04
BOLT
SHEAR STRESS IN A
29.3.2.3
BOLT lb/in2 - 3801.02 SAFE
29.3.3 TRANSVERSE LOAD
29.3.3.1 MOMENT M lb-inch Ft x B 315992.49
29.3.3.2 DISTANCE e inch M / QO 13.51 FIG. 3-57
29.3.3.3 e < (LB/6) NO UPLIFT CHECK
29.3.3.4
29.4 OUTSIDE RIBS
29.4.1 BEARING PRESSURE BP lb/in2 Q / Ab 27.64

29.4.2 MOMENT OF INERTIA OF I1

C/S OF RIB in4 - 29.61 FIG. 3-58

29.4.3 C1 in - 4.13 FIG. 3-58

HEIGHT OF OUTSIDE mm 910

29.4.4 hor -
RIB inch 35.83
mm 777
29.4.5 OUTSIDE RIB SPACING RBO - FIG. 3-58
inch 30.59
29.4.6 PRESSURE AREA AP in2 F x 0.5RBO 150.54
29.4.7 AXIAL LOAD P lb BP x AP 4160.68

29.4.8 COMPRESSIVE STRESS fa lb/in2 P/Ar 798.90 SAFE

RADIUS OF rg (I1 / Ar)0.5
29.4.9 inch 2.38
GYRATION

29.4.10
SLENDERNESS -
RATIO
29.4.11 UNIT FORCE fu lb/in Fl /(2LB) 31 FIG. 3-58

29.4.12 BENDING MOMENT M lb-in 0.5 x fu x RBO x hor 17231.37

29.4.13 BENDING STRESS fb lb/in2 (MC1)/I1 2405.18 SAFE

29.4.14 COMBINED STRESS (fa / Fa) + (fb / Fb) 0.37 SAFE
29.5 INSIDE RIBS
29.5.1 MOMENT OF INERTIA OF I2
C/S OF RIB in4 - 29.61

mm 105
29.5.2 C2 -
inch 4.13
mm 236
29.5.3 HEIGHT OF INSIDE RIB hir -
inch 9.29
mm 785.50
29.5.4 LENGTH OF BASE PLATE RBI - FIG. 3-58
SUPPORTED BY RIB inch 30.93

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 6 OF 6
SHELL TYPE BOILER

29.5.5 PRESSURE AREA AP in2 F x RBI 304.38

29.5.6 AXIAL LOAD P lb BP x AP 8412.38

29.5.7 COMPRESSIVE STRESS fa lb/in2 P/Ar 1615.28 SAFE

RADIUS OF rg (I2 / Ar)0.5
29.5.8 inch 2.38
GYRATION
29.5.9 SLENDERNESS RATIO -

29.5.10 UNIT FORCE fu lb/in Fl /(2LB) 31

29.5.11 BENDING MOMENT M lb-in fu x RBI x hir 9035.36

29.5.12 BENDING STRESS fb lb/in2 (MC2)/I2 1261.43 SAFE

29.5.13 COMBINED STRESS (fa / Fa) + (fb / Fb) 0.61 SAFE

PREPARED CHECKED SNA APPROVED KRSR

 CALCULATIONS 6 OF 6
SHELL TYPE BOILER

PREPARED CHECKED SNA APPROVED KRSR