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ST 3000 Smart Pressure Transmitter Quick Start Installation Guide

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0% found this document useful (0 votes)
133 views29 pages

ST 3000 Smart Pressure Transmitter Quick Start Installation Guide

Uploaded by

sab
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ST 3000

Smart Pressure Transmitter


Quick Start
Installation Guide

34-ST-25-24
Revision 8
May 2011

Honeywell Process Solutions


Notices and Trademarks
Copyright 2011 by Honeywell
Revision 8 May 2011

SFC, Smartline, and ST 3000 are U.S. registered trademarks of Honeywell Inc.
HART is a trademark of the Hart Communication Foundation.
FOUNDATION is a trademark of the Fieldbus Foundation.

WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty
workmanship. Contact your local sales office for warranty information. If warranted goods are returned to
Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it
finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed
or implied, including those of merchantability and fitness for a particular purpose. Specifications
may change without notice. The information we supply is believed to be accurate and reliable as of this
printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it
is up to the customer to determine the suitability of the product in the application.

About This Document


This document provides descriptions and procedures for the Quick Installation of your ST 3000
Transmitter.
Various other documents are available for reference that describes how to Install, Configure, and Operate
the ST 3000 Transmitter. These can be ordered on CD or hardcopy, or may be downloaded from
http://honeywell.silverw.com . (Registration is required at this site)

Document Title Document #


ST 3000 Smart Transmitter and SFC Smart Field Communicator Model STS103 34-ST-25-14
ST 3000 FF Transmitter with Foundation Fieldbus Option Installation and 34-ST-25-15
Device Reference Guide
ST 3000 Smart Transmitter Release 300 with HART Communications Option User Manual 34-ST-25-17
SMV 3000 Smart Multivariable Transmitter Users Manual 34-SM-25-02
RMA Smart Meter Users Manual 34-ST-25-08
Smart Field Communicator Model STS103 Operating Guide 34-ST-11-14
Smartline Confoguration Toolkit SCT 3000 Installation and Start-up Guide 34-ST-10-08
MC Toolkit User Manual 34-ST-25-20

ii ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
Contacts
World Wide Web
The following lists Honeywells World Wide Web sites that will be of interest to our customers.
Honeywell Organization WWW Address (URL)
Corporate http://www.honeywell.com/ps/hfs
Honeywell Process Solutions http://hpsweb.honeywell.com/Cultures/en-US/

http://www.honeywell.com/ps
International http://www.honeywell.com/business/global.asp

Telephone
Contact us by telephone at the numbers listed below.

Organization Phone Number


United States and Honeywell Inc. 1-800-343-0228 Sales
Canada 1-800-525-7439 Service

Asia Pacific Honeywell Asia Pacific Inc. (852) 8298298 Hong Kong

Europe Honeywell PACE [32-2] 728-2111 Brussels

Latin America Honeywell Inc (305) 364-2355 Sunrise, Florida USA

Technical Assistance
By Telephone Honeywell Solution Support Center Phone:
1-800-423-9883 (U.S. only)
Outside the U.S. call: 1-602-313-6510
Additional Help You may also seek additional help by contacting the Honeywell distributor who
supplied your ST 3000 transmitter.
By E Mail You can also e-mail your technical questions or comments about this product
to:
Honeywell Solution Support Center e-mail: [email protected]
Problem Resolution If it is determined that a hardware problem exists, a replacement transmitter or
part will be shipped with instructions for returning the defective unit. Please do
not return your transmitter without authorization from Honeywells Solution
Support Center or until the replacement has been received.

May 2011 ST 3000 Transmitter Quick Start Installation Guide iii


Rev.8
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for
additional information. This symbol appears next to required information in the manual.

WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a
potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4
Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions
could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for


handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the source
of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to
Protective earth at the source of supply in accordance with national and local electrical
code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall
be bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.

iv ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
Contents

1 MOUNTING THE TRANSMITTER......................................................................... 7


1.1 Typical Bracket mounted and Flange Mounted Installations .........................................................7
1.2 Bracket Mounting ...........................................................................................................................7
1.3 Flange Mounting...........................................................................................................................10
1.4 Flush Mounting.............................................................................................................................11
1.5 High Temperature Transmitter Mounting.....................................................................................11
1.6 Remote Seal Mounting .................................................................................................................12
1.7 Conduit Entry Plugs and Adapters................................................................................................13

2 TRIM THE TRANSMITTER ................................................................................. 14


2.1 Procedure to Trim the Transmitter................................................................................................15

3 SET THE JUMPERS............................................................................................ 16


3.1 Changing Default Failsafe Direction ............................................................................................16
3.2 Optional Write Protect Jumper .....................................................................................................17

4 CONNECT THE WIRING AND POWER UP........................................................ 18


4.1 Summary .......................................................................................................................................18
4.2 Wiring Connections ......................................................................................................................19
4.3 Lightning Protection .....................................................................................................................19
4.4 Additional Considerations for Wiring SMV 3000 Transmitter ....................................................20

5 CERTIFICATIONS............................................................................................... 21
5.1 Product Certifications ...................................................................................................................21
5.1.1 Approved Manufacturing Locations ..................................................................................21
5.1.2 European Directive Information ........................................................................................21
5.2 Hazardous Location Certifications................................................................................................22
5.2.1 FM Approvals (USA).....................................................................................................22
5.2.2 IECEx International Electrotechnical Commission (LCIE)...............................................24
5.2.3 SAEx (South Africa) ..........................................................................................................24
5.2.4 INMETRO (CERTU SP Brazil).........................................................................................25
5.2.5 ATEX Certification (LCIE) ...............................................................................................26
5.2.6 Pressure Equipment Directive (PED).................................................................................27

May 2011 ST 3000 Transmitter Quick Start Installation Guide v


Rev.8
vi ST 3000 Transmitter Quick Start Installation Guide May 2011
Rev.8
1 Mounting the Transmitter

1.1 Typical Bracket mounted and Flange Mounted Installations

Angle
Mounting Flat
Bracket Mounting
Bracket

Horizontal Pipe

Tank
Wall

Flange Transmitter
Connection Flange

Figure 1

1.2 Bracket Mounting


Optional mounting bracket, see Figure 2
Existing mounting bracket, see Figure 3
Rotate the transmitter housing, see Figure 4
Level a transmitter with small absolute or differential pressure spans, see Figure 5.

May 2011 ST 3000 Transmitter Quick Start Installation Guide 7


Rev.8
Optional Mounting Bracket
Position bracket on 2-inch (50.8
mm) or, and install U bolt
Nuts and
around pipe and through holes Nuts and Lockwashers
Lockwashers
in bracket. Secure with nuts and
lockwashers provided. Mounting
Bracket
Figure 2 Example - Angle
mounting bracket secured to
horizontal or vertical pipe. U-Bolt
Mounting
Bracket

Horizontal Pipe

Vertical Pipe
U-Bolt

Figure 2

Existing Mounting Bracket


Align appropriate mounting If Transmitter is. Then.
holes in transmitter with holes in DP type with double-ended Use alternate mounting holes in
bracket and secure with bolts process heads and/or remote end of heads
and washers provided. seals
GP and AP with single-ended Use mounting holes in side of
NOTE: If the meter body is
head meter body
hexagonal, you must use the
additional bracket supplied. If In-line GP and AP (LGP model) Use smaller U bolt provided to
meter body is round, discard attach meter body to bracket
the bracket See Figure 3
Dual head GP Use mounting holes in end of
Figure 3 Example LGP model process head
transmitter mounted to optional
angle mounting bracket. LGP and LAP models

Meter Body

Smaller
U bolt
Use bracket for
hexagonal meter body

Figure 3

8 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
Rotating Transmitter Housing
Loosen set screw on outside
neck of transmitter one full turn.
Electronics
Rotate Transmitter housing in Housing
maximum of 180 degree 180 degrees
increment in left or right max. 180 degrees
direction from center to position max.
you require and tighten set Set Screw
screw (1.46 to 1.68 Nm/13 to 15
lb-in).
Figure 4 Example Rotating
Transmitter Housing.

Figure 4

Leveling Transmitters with Small Absolute or Differential Pressure Spans


Mounting position of these Models STA122 and STA922
transmitters is critical due to
the smaller transmitter spans.
To minimize these positional
effects on calibration (zero Center
Section
shift), take the appropriate
mounting precautions that
follow for the given transmitter
model. Process
Head
See Figure 5 and Figure 6 for
suggestions on how to level Position spirit balance on
the transmitter using a spirit center section of meter
body only.
balance.
To perform a Zero Trim after For a model STA122 or STA922 transmitter, you must ensure that the
leveling, refer to Section 0. transmitter is vertical when mounting it. You do this by leveling the
transmitter side-to-side and front-to-back.
Figure 5

May 2011 ST 3000 Transmitter Quick Start Installation Guide 9


Rev.8
Mount transmitter vertically to assure best accuracy. Position spirit
balance on pressure connection surface of AP body.
Figure 6

1.3 Flange Mounting


To mount a flange mounted Attention: Dotted area indicates use
transmitter model, bolt the with closed tank with reference leg.
transmitters flange to the flange
pipe on the wall of the tank. Maximum Level
On insulated tanks, remove
enough insulation to
accommodate the flange
extension. Variable Reference
Head H1 Leg
It is the End Users
responsibility to provide a flange
gasket and mounting hardware Minimum Level
that are suitable for the
transmitters service condition.
To prevent degradation of
performance in Flush-Mounted
Flanged Transmitters, exercise
care to ensure that the internal HP Side
mounted LP Side vented
diameter of the flange gasket to atmosphere
to tank
does not obstruct the sensing
diaphragm.
Figure 7
To prevent degradation of
performance in Extended Mount
Flanged Transmitters, ensure
that there is sufficient clearance
in front of the sensing
diaphragm body.

10 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
1.4 Flush Mounting
To mount a flush mounted transmitter
model, cut a hole for a 1-inch standard
pipe in the tank or pipe where the
transmitter is to be mounted.
See Figure 8
Weld the 1-inch mounting sleeve to the
wall of the tank or to the hole cut on the
pipe. Insert the meter body of the 1 Pipe Mount -
transmitter into the mounting sleeve and 316 SS Weld Nipple
secure with the locking bolt. Tighten the (standard option)
bolt to a torque of 6,4 Nm 0,30 Nm [4.7
ft.-lbs. 0.2 ft.-lbs.]
Once the transmitter is mounted, the
transmitter housing can be rotated to
the desired position. See Figure 4
On insulated tanks, remove enough
insulation to accommodate the Figure 8
mounting sleeve.

1.5 High Temperature Transmitter Mounting


You can mount the high temperature
transmitter directly to the process flange
connection or the process piping. See
Tank
Figure 9 Wall
To mount a flange mounted transmitter
model, bolt the transmitters flange to
the flange on the wall of the tank or
process pipe.
It is the End Users responsibility to
provide a flange gasket and mounting
hardware that are suitable for the
transmitters service condition.
Once the transmitter is mounted, the Flange Transmitter
transmitter housing can be rotated to Connection Flange
the desired position. See Figure 4
On insulated tanks, remove enough
insulation to accommodate the
mounting sleeve.

Process Pipe 1/2" NPT


Connection

Figure 9

May 2011 ST 3000 Transmitter Quick Start Installation Guide 11


Rev.8
1.6 Remote Seal Mounting
Mount the transmitter at a If Transmitter Model Number Then connect remote seal
remote distance determined by is. on.
length of capiliary tubing. STR93D or STR12D high pressure (HP) side of
transmitter to lower flange
NOTE: The combination of tank mounting on tank wall for
vacuum and high pressure variable head H1.
capillary head effect should not
exceed 9 psi (300 mm Hg) STR13D low pressure (LP) side of
absolute. transmitter to lower flange
mounting on tank wall for
On insulated tanks, remove variable head H1.
enough insulation to
accommodate the mounting STR93D or STR12D low pressure (LP) side of
sleeve. transmitter to upper flange
Figure 10 Example Typical mounting on tank wall for fixed
Remote Seal Transmitter or constant head H2.
installation. STR13D high pressure (HP) side of
transmitter to upper flange
NOTE: For Sanitary 3-A mounting on tank wall for fixed
installations, only mount the or constant head H2.
transmitter outside of the Non-
Product Contact area where It is the End Users responsibility to provide a flange gasket and
incidental contact with the mounting hardware that are suitable for the transmitters service
process material is unlikely, use condition
a minimum capillary length of LP Side
1.5m (5ft.) - Model STR93D
- Model STR12D

HP Side
- Model STR13D

Maximum Level

H2
Fixed Variable
Ref. Leg Head H1

Minimum Level

HP Side
- Model STR93D
- Model STR12D

LP Side
- Model STR13D

Figure 10

12 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
1.7 Conduit Entry Plugs and Adapters
Honeywell Description Material Environmental Ambient Limits Hazardous
Part No. Rating Location
Certification
1/2 NPT Conduit Zinc Plated 40C to +93C*
30679588-501 Type 4X, IP 66-68* None
Entry Plug Carbon Steel 40F to +199F*
CSA Cl I, Div 1,
M20 Male to 1/2
316 Stainless Gp ABCD
NPT Female 50C to +150C
30749366-501 Steel Type 4X, IP 66-68 ATEX Ex II 2 GD;
Certified Conduit 58F to +302F
(Silicone O-Ring) Ex d IIC
Adapter
IECEx Ex d IIC
CSA Cl I, Div 1,
316 Stainless Gp ABCD
M20 Certified 50C to +150C
50000547-501 Steel Type 4X, IP 66-68 ATEX Ex II 2 GD;
Conduit Plug 58F to +302F
(Silicone O-Ring) Ex d IIC
IECEx Ex d IIC
CSA Cl I, Div 1,
1/2 NPT Male to
Gp ABCD
3/4 NPT Female 316 Stainless 50C to +150C
50000682-501 Type 4X, IP 66-68 ATEX Ex II 2 GD;
Certified Conduit Steel 58F to +302F
Ex d IIC
Adapter
IECEx Ex d IIC
CSA Cl I, Div 1,
Gp ABCD
1/2 NPT Certified Zinc Plated 50C to +150C
50021832-502 Type 4X, IP 66-68 ATEX Ex II 2 GD;
Conduit Plug Carbon Steel 58F to +302F
Ex d IIC
IECEx Ex d IIC
CSA Cl I, Div 1,
Gp ABCD
1/2 NPT Certified 316 Stainless 50C to +150C
50021832-501 Type 4X, IP 66-68 ATEX Ex II 2 GD;
Conduit Plug Steel 58F to +302F
Ex d IIC
IECEx Ex d IIC
CSA Cl I, Div 1,
1/2 NPT Male to
Gp ABCD
M20 Female 316 Stainless 50C to +150C
51202409-501 Type 4X, IP 66-68 ATEX Ex II 2 GD;
Certified Conduit Steel 58F to +302F
Ex d IIC
Adapter
IECEx Ex d IIC
* Honeywell Specified
Procedures It is the User/Installers responsibility to install the ST 3000 Wireless Transmitters in
accordance with national and local code requirements. Conduit entry plugs and adapters
shall be suitable for the environment, shall be certified for the hazardous location when
required and acceptable to the authority having jurisdiction for the plant.
Use the following procedures for installation.
Conduit Entry Plugs see Table 1 & Figure 11
Conduit Adapters see Table 2 & Figure 11

May 2011 ST 3000 Transmitter Quick Start Installation Guide 13


Rev.8
Table 1 Conduit entry plug installation
Step Action
1 Remove the protective plastic cap from the threaded conduit entry(s).
2 To ensure the environmental ingress protection rating on tapered (NPT), a non-hardening
thread sealant may be used.
3 Thread the appropriate size conduit plug (M20 or NPT) into the conduit entry opening. Do
not install conduit entry plugs in conduit entry openings if adapters or reducers will be used.
4 Tighten plugs according to the following table.
Description Tool Torque
M20 Conduit Entry 10mm Hex Wrench 32 Nm 24 Lb-ft
NPT Conduit Entry 10mm Hex Wrench 32 Nm 24 Lb-ft

Table 2 Conduit adapter installation


Step Action
1 Remove the protective plastic cap from the threaded conduit entry.
2 To ensure the environmental ingress rating on tapered threads (NPT), a non-
hardening thread sealant may be used.
3 Thread the appropriate size adapter (M20 or NPT) into the conduit entry opening
4 Tighten adapters according to the following table.
Description Tool Torque
15/16 or 24mm
M20 to NPT Adapter 32 Nm 24 Lb-ft
Wrench
to NPT Adapter 1 Wrench 32 Nm 24 Lb-ft

Figure 11 Electronic Housing Conduit Entries

14 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
2 Trim the Transmitter
2.1 Procedure to Trim the Transmitter

For a transmitter with a small Step Action


differential pressure span, you 1 Attach the transmitter to the mounting bracket but do not
must ensure that the transmitter is completely tighten the mounting bolts
vertical when mounting it. You do 2 Connect a tube between the input connections in the high
this by leveling the transmitter pressure (HP) and low pressure (LP) heads to eliminate
side-to-side and front-to-back. See the affects of any surrounding air currents.
Figure 5 for suggestions on how to
3 Connect 24 Vdc power to the transmitter and connect a
level the transmitter using a spirit
digital voltmeter or SFC to read the transmitters output or
balance. You must also zero the
connect a voltmeter across the 250 ohm resistor, if desired.
transmitter by following the steps in
this table. 4 Use applicable communicator to establish communications
with the transmitter. For DE transmitter use SFC, SCT, or
MCT. For Hart, use MCT or other Hart Communicator with
applicable Honeywell DD's. For Fieldbus, use NI FBUS
tools with applicable Honeywell DD's.
5 While reading the transmitters output on a communication
tool or a voltmeter, position the transmitter so the output
reading is at or near zero, then completely tighten the
mounting bolts.
6 Do an input zero correct function using the communication
tool. This corrects the transmitter for any minor error that
may occur after the mounting bolts are tightened.
7 Remove the tube from between the input connections, the
power, and the digital voltmeter or communication tool.

May 2011 ST 3000 Transmitter Quick Start Installation Guide 15


Rev.8
3 Set the Jumpers
3.1 Changing Default Failsafe Direction
Transmitters are shipped with a ATTENTION: Electrostatic Discharge (ESD) hazards.
default failsafe direction of upscale. Observe precautions for handling electrostatic sensitive
This means that the transmitters devices
output will be driven upscale Step Action
(maximum output) when the 1 With transmitter on bench and no power applied. Loosen
transmitter detects a critical status. end-cap lock and unscrew end cap from electronics side of
You can change the direction from transmitter housing.
upscale to downscale (minimum 2 If applicable, unsnap Local Smart Meter from PWA
output) by cutting jumper W1 on mounting bracket and unplug cable from connector on
the printed wiring assembly. If your back of meter assembly.
transmitter is operating in the Loosen two retaining screws and carefully pull mounting
analog mode, an upscale failsafe bracket and PWA from housing.
Using retaining clip remove flex-tape connector from PWA
action will drive the transmitters
Remove 2-wire power connector from PWA, and then
output to greater than 21 mA or a remove PWA and mounting bracket assembly.
downscale action will drive its
output to less than 3.8 mA. 3 With component side of PWA facing you, locate failsafe
jumper W1 and cut it in half with small wire cutter such as
dykes. See Figure 10. This changes failsafe action from
If your transmitter is operating in
upscale to downscale.
the DE mode an upscale failsafe
action will cause the transmitter to 4 Reverse applicable previous steps to replace PWA.
generate a + infinity digital signal, 5 Turn ON transmitter power.
or a downscale failsafe action will
cause it to generate a infinity
digital signal. The STIMV IOP
module interprets either signal as
not a number and initiates its own Power
configured failsafe action for the Connector
control system. The STDC initiates
Meter
the failsafe mode configured Connector
through the transmitter when either
signal is generated.
Failsafe
NOTE: The failsafe direction Direction
display that you can access Jumper
through the SFC only shows the
state of the failsafe jumper in the
transmitter as it correlates to
Figure 12
analog transmitter operation. The
failsafe action of the digital control
system may be configured to
operate differently than indicated
by the state of the jumper in the
transmitter.

16 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
3.2 Optional Write Protect Jumper

The ST 3000 Pressure Transmitter


(DE or HART) is now being shipped ATTENTION: Electrostatic Discharge (ESD) hazards. Observe
with a newly designed printed precautions for handling electrostatic sensitive devices.
wiring assembly (PWA) that allows
WARNING! PERSONAL INJURY: Risk of electrical shock.
user access to the optional write Disconnect power before proceeding. HAZARDOUS LIVE voltages
protect jumper without removing the greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
PWA. This version of the PWA is Failure to comply with these instructions could result in death or
functionally identical to the previous serious injury
version, with the same performance Step Action
and specifications. The new Place transmitter on bench. Remove power. Loosen end-cap lock
1
version PWA differs only in location and unscrew end-cap from electronics side of transmitter housing
of the optional write protect jumper
2 If applicable, unsnap local smart meter from PWA mounting bracket.
and the associated bracket and
hardware. 3 Find the write protect jumper shown in Figure 11 below. Position the
jumper for read-only or read/write.
Do not remove the PWA as 4 Reverse applicable previous steps to install smart meter and end-
described in Section 3.1 Changing cap.
Default Failsafe Direction. Instead, 5 Re-connect transmitter power.
follow the following steps.

Figure 13

May 2011 ST 3000 Transmitter Quick Start Installation Guide 17


Rev.8
4 Connect the Wiring and Power Up

4.1 Summary
The transmitter is designed to
1440
operate in a two-wire
power/current loop with loop
resistance and power supply
voltage within the operating
range shown in Figure 14. 1200 = Operating
Area
Loop wiring is connected to the
NOTE: A minimum of
transmitter by simply attaching Loop 250 0hms of loop
800
the positive (+) and negative () Resistance resistance is
loop wires to the positive (+) necessary to support
(ohms) communications. Loop
650
and negative () SIGNAL screw resistance equals
barrier resistance plus
terminals on the terminal block wire resistance plus
450
in the transmitters electronics receiver resistance.
housing shown in the table in
Section 4.2. 250

Each transmitter includes an


0 10.8 16.28 20.63 25 28.3 37.0 42.4
internal ground terminal to
21012
connect the transmitter to earth Operating Voltage (Vdc)
ground. A ground terminal can
be optionally added to the Figure 14
outside of the electronics
housing. While it is not
necessary to ground the
transmitter for proper operation,
we suggest that you do so to
minimize the possible effects of
noise on the output signal and
provide additional protection
against lightning and static
discharge damage.

18 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
4.2 Wiring Connections
This procedure shows the steps for Step Action
connecting power to the 1 Loosen end-cap lock using a 1.5 mm allen wrench and
transmitter.
remove end-cap cover from terminal block end of
transmitter housing.
For loop wiring and external 2 Feed loop power leads through one of conduit entrances
wiring diagrams, refer to the on either side of transmitter housing. Plug whichever
installation drawings presented in entrance you do not use.
the Transmitter Manual.
ATTENTION The transmitter accepts up to 16 AWG
Detailed drawings are provided for
transmitter installation in non- wire.
intrinsically safe areas and for 3 Observing polarity, connect positive loop power lead to
intrinsically safe loops in SIGNAL + terminal and negative loop power lead to
hazardous area locations. SIGNAL terminal.
EXAMPLE - CONNECTING LOOP POWER TO
ATTENTION
TRANSMITTER.
All wiring must comply with
3-screw terminal block 5-screw terminal block (option LP)
local codes, regulations, and
ordinances.
Loop Loop
Power
- SIGNAL +
Power

SIGNAL
+
-

SIGNAL
+
+ + -
If you will be using the - - L +

TEST
-

-+ -
TEST

METER
transmitter in a hazardous area, -
+

be sure to review the hazardous


location reference data included
in Appendix B of the transmitter
manual before operating the
transmitter.

4 Replace end-cap, and tighten end-cap lock.

4.3 Lightning Protection


When your transmitter is
equipped with optional lightning
protection, you must connect a
Electronics
wire from the transmitter to Housing
ground as shown in
Figure 15 to make the
Connect to
protection effective. We Earth Ground
recommend that you use a size
8 (American Wire Gage) or
(8.37mm2) bare or green
covered wire.

Figure 15

May 2011 ST 3000 Transmitter Quick Start Installation Guide 19


Rev.8
4.4 Additional Considerations for Wiring SMV 3000 Transmitter

Figure 16 SMV 3000 Transmitter Terminal Block

Connect RTD leads to the TC terminals 1, 2, 3, and 4 as appropriate for the given probe type.

Figure 17 RTD Input Wiring Connections.

Connect thermocouple leads to terminals 1 () and 3 (+), observing polarity.

Figure 18 Thermocouple Input Wiring Connections.

20 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
5 Certifications

5.1 Product Certifications


5.1.1 Approved Manufacturing Locations
Honeywell Process Solutions
512 Virginia Drive
Fort Washington, PA 19034

Honeywell (Tianjin) Limited


66 BaiHe Road, Tianjin Economic-
Technological Development Area
Tianjin, 300457, P.R. China

Honeywell Automation India Limited


56 & 57 Hadapsar Industrial Estate
Pune 411 013, India

5.1.2 European Directive Information


The EC Declarations of Conformity for all applicable directives for this product can be found on the
Honeywell website at www.honeywell.com/imc. A hard copy may be obtained by contacting your local
Honeywell sales office.
European Pressure Equipment Directive (PED) 97/23/EC
The ST 3000 pressure transmitters are in conformity with the essential requirements of the PED. A formal
statement from TV Industry Service Group of TV America, Inc., a division of TV Sddeutschland, a
Notified Body regarding the Pressure Equipment Directive, is available upon request.
Electromagnetic Compatibility (EMC) 89/336/EEC
All ST 3000 Pressure Transmitters
EN 50081-1: 1992; EN 50082-2: 1995;
EN 61326: 1997 / A1: 1998 Industrial

May 2011 ST 3000 Transmitter Quick Start Installation Guide 21


Rev.8
5.2 Hazardous Location Certifications
5.2.1 FM Approvals (USA)
Type of Protection Comm. Option Field Parameters Temp. Codes
Explosionproof:
Class I, Division 1, Groups A, B, C, D
locations
All All T5 Ta = 93C
Dust Ignition Proof:
Class II, III, Division 1, Groups E, F,
G locations, Enclosure Type 4X
Vmax = 42.4V
Imax = 225mA
Intrinsically Safe: 4-20 mA / DE Ci = 4.2nF T4 Ta = 93C
Li = *
Pi =1.2W
Class I, II, III, Division 1, Groups A,
B, C, D, E, F, G locations, Enclosure Vmax = 30V
Type 4X Imax = 225mA
4-20 mA / Ci = 4.2nF T4 Ta = 93C
Li = *
Pi =1.2W
Vmax = 32V
Imax = 120mA
Fieldbus Entity T4 Ta = 40C
Ci = 4.2nF
(Not FISCO) T3 Ta = 93C
Li = 0
Intrinsically Safe: Pi =0.84W
Vmax = 24V
Class I, II, III, Division 1, Groups A, Imax = 250mA
B, C, D, E, F, G locations; Fieldbus Entity T4 Ta = 40C
Ci = 4.2nF
(Not FISCO) T3 Ta = 93C
Li = 0
Class 1, Zone 0, AEx ia Group IIC, Pi =1.2W
FM Enclosure Type 4X / IP 66/67
SM Vmax = 17.5V
Approvals Imax = 380mA
T4 Ta = 40C
FISCO Ci = 4.2nF
T3 Ta = 93C
Li = 0
Pi =5.32W
Vmax = 42.4V
Imax = 225mA
4-20 mA / DE Ci = 4.2nF T4 Ta = 93C
Nonincendive: Li = *
Pi =1.2W
Class I, Division 2, Groups A, B, C, D Vmax = 30V
locations, Enclosure Type 4X Imax = 225mA
4-20 mA / HART Ci = 4.2nF T4 Ta = 93C
Li = *
Pi =1.2W
Vmax = 32V
Nonincendive: Imax = 120mA
Fieldbus Entity T4 Ta = 40C
Ci = 4.2nF
(Not FNICO) T3 Ta = 93C
Li = 0
Class I, Division 2, Groups A, B, C, Pi =0.84W
D;
Vmax = 24V
Imax = 250mA
Suitable for: Fieldbus Entity T4 Ta = 40C
Ci = 4.2nF
Class II, Division 2, Groups F&G; (Not FNICO) T3 Ta = 93C
Li = 0
Class III, Division 2; Pi =1.2W
Class I, Zone 2, Group IIC,
Vmax = 32V
Enclosure Type 4X / IP 66/67 T4 Ta = 40C
FNICO Ci = 4.2nF
T3 Ta = 93C
Li = 0
Li = 0 except Li = 150H when Option ME, Analog Meter, is selected.
FM ApprovalsSM is a service mark of FM Global

22 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
Canadian Standards Association (CSA)
Type of Protection Comm. Option Field Parameters Temp. Codes
Explosion Proof: Class I, Division
1, Groups B, C, D locations
Dust Ignition Proof: Class II, III, All All T4 Ta = 93C
Division 1, Groups E, F, G
locations, Enclosure Type 4X
Vmax = 42V
Imax = 225mA
4-20 mA / DE Ci = 4.2nF T4 Ta = 93C
Li = *
Pi =1.2W
Intrinsically Safe: Vmax = 42V
Imax = 225mA
Class I, II, III, Division 1, Groups A, 4-20 mA / HART Ci = 4.2nF T4 Ta = 93C
B, C, D, E, F, G locations, Li = *
Enclosure Type 4X Pi =1.2W
Vmax = 24V
Imax = 250mA
Canadian Fieldbus Entity T4 Ta = 40C
Ci = 4.2nF
Standards (Not FISCO) T3 Ta = 93C
Li = 0
Association Pi =1.2W
(CSA) Vmax = 42.4V
Imax = 225mA
4-20 mA / DE Ci = 4.2nF T4 Ta = 93C
Li = *
Pi =1.2W
Nonincendive: Vmax = 30V
Imax = 225mA
4-20 mA / HART Ci = 4.2nF T4 Ta = 93C
Class I, Division 2, Groups A, B, C,
Li = *
D locations, Enclosure Type 4X Pi =1.2W
Vmax = 24V
Imax = 250mA
Fieldbus Entity T4 Ta = 40C
Ci = 4.2nF
(Not FNICO) T3 Ta = 93C
Li = 0
Pi =1.2W
All ST 3000 models except STG19L, STG99L, STG170 and STG180
Canadian Registration Number
have been registered in all provinces and territories in Canada and are
(CRN): marked CRN: 0F8914.5C.

May 2011 ST 3000 Transmitter Quick Start Installation Guide 23


Rev.8
5.2.2 IECEx International Electrotechnical Commission (LCIE)
Field
Type of Protection Comm. Option Temp. Codes
Parameters
Flameproof, Zone 1: T5 Ta = 50 to 93C
All All
Ex d IIC, Enclosure IP 66/67 T6 Ta = 50 to 78C
Ui = 30V
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / DE Ci = 4.2nF T5 Ta = 50 to 85C
Li = * T6 Ta = 50 to 70C
IECEx Pi =1.2W
International
Ui = 30V
Electrotechnical Intrinsically Safe, Zone 0/1: Ii = 100mA T4 Ta = 50 to 93C
Commission 4-20 mA / HART Ci = 4.2nF T5 Ta = 50 to 63C
(LCIE) Ex ia IIC, Enclosure IP 66/67 Li = * T6 Ta = 50 to 48C
Pi =1.2W
Ui = 24V
Ii = 250mA
Fieldbus T3 Ta = 50 to 93C
Ci = 4.2nF
(Not FISCO) T4 Ta = 50 to 40C
Li = 0
Pi =1.2W
Li = 0 except Li = 150H when Option ME, Analog Meter, is selected.

5.2.3 SAEx (South Africa)


Field
Type of Protection Comm. Option Temp. Codes
Parameters
Flameproof, Zone 1: T5 Ta = 50 to 93C
All All
Ex d IIC, Enclosure IP 66/67 T6 Ta = 50 to 78C
Ui = 30V
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / DE Ci = 4.2nF T5 Ta = 50 to 85C
Li = * T6 Ta = 50 to 70C
Pi =1.2W
Ui = 30V
Intrinsically Safe, Zone 0/1: Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / HART Ci = 4.2nF T5 Ta = 50 to 63C
Ex ia IIC, Enclosure IP 66/67
Li = * T6 Ta = 50 to 48C
Pi =1.2W
Ui = 24V
Ii = 250mA
Fieldbus T3 Ta = 50 to 93C
Ci = 4.2nF
(Not FISCO) T4 Ta = 50 to 40C
Li = 0
SAEx Pi =1.2W
(South Africa) Ui = 30V
Multiple Marking:
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / DE Ci = 4.2nF T5 Ta = 50 to 85C
Flameproof, Zone 1: Li = * T6 Ta = 50 to 70C
Ex d IIC, Enclosure IP 66/67 Pi =1.2W
Ui = 30V
Intrinsically Safe, Zone 0/1: Ii = 100mA T4 Ta = 50 to 93C
Ex ia IIC, Enclosure IP 66/67 4-20 mA / HART Ci = 4.2nF T5 Ta = 50 to 63C
Li = * T6 Ta = 50 to 48C
NOTE. The user must determine the type of Pi =1.2W
protection required for installation of the
equipment. The user shall then check the box
[] adjacent to the type of protection used on Ui = 24V
the equipment certification nameplate. Once a Ii = 250mA
Fieldbus T3 Ta = 50 to 93C
type of protection has been checked on the Ci = 4.2nF
(Not FISCO) T4 Ta = 50 to 40C
nameplate, subsequently the equipment shall Li = 0
not be reinstalled using any of the other Pi =1.2W
certification types.

24 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
5.2.4 INMETRO (CERTU SP Brazil)
Type of Protection Comm. Option Field Parameters Temp. Codes
Flameproof, Zone 1:
T5 Ta = 50 to 93C
All All
BR-Ex d IIC T6 Ta = 50 to 78C
Enclosure IP 66/67
Ui = 30V
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / DE Ci = 4.2nF T5 Ta = 50 to 85C
INMETRO Li = * T6 Ta = 50 to 70C
(CERTUSP) Pi =1.2W
Brazil Intrinsically Safe, Zone 0/1: Ui = 30V
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / HART Ci = 4.2nF T5 Ta = 50 to 63C
BR-Ex ia IIC
Li = * T6 Ta = 50 to 48C
Enclosure IP 66/67 Pi =1.2W
Ui = 24V
Ii = 250mA
Fieldbus T3 Ta = 50 to 93C
Ci = 4.2nF
(Not FISCO) T4 Ta = 50 to 40C
Li = 0
Pi =1.2W
* Li = 0 except Li = 150H when Option ME, Analog Meter, is selected.

May 2011 ST 3000 Transmitter Quick Start Installation Guide 25


Rev.8
5.2.5 ATEX Certification (LCIE)
Comm. Field
Type of Protection Temp. Codes
Option Parameters
Flameproof, Zone 0:
A20 IP6X T95C Ta =
, Ex tD All All
93C or T80C Ta = 78C
Enclosure IP 66/67
Flameproof, Zone 1: T5 Ta = 50 to +93C
T6 Ta = 50 to +78C,
, Ex d IIC, Ex tD All All
A21 IP6X T95C Ta =
Enclosure IP 66/67 93C or T80C Ta = 78C
Ui = 30V
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / DE Ci = 4.2nF T5 Ta = 50 to 85C
Li = * T6 Ta = 50 to 70C
Pi =1.2W
Intrinsically Safe, Zone 0/1:
Ui = 30V
, Ex ia IIC, Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / HART Ci = 4.2nF T5 Ta = 50 to 63C
Li = * T6 Ta = 50 to 48C
Enclosure IP 66/67 Pi =1.2W
Ui = 24V
Ii = 250mA
Fieldbus T3 Ta = 50 to 93C
Ci = 4.2nF
(Not FISCO) T4 Ta = 50 to 40C
Li = 0
Pi =1.2W
Ui = 30V
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / DE Ci = 4.2nF T5 Ta = 50 to 85C
Li = * T6 Ta = 50 to 70C
Pi =1.2W
ATEX Non-Sparking, Zone 2: Ui = 30V
(LCIE) Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / HART Ci = 4.2nF T5 Ta = 50 to 63C
,Ex nA IIC (Honeywell), Li = * T6 Ta = 50 to 48C
Enclosure IP 66/67 Pi =1.2W
Ui = 24V
Ii = 250mA
Fieldbus T3 Ta = 50 to 93C
Ci = 4.2nF
(Not FNICO) T4 Ta = 50 to 40C
Li = 0
Pi =1.2W
Multiple Marking: Ui = 30V
Ii = 100mA T4 Ta = 50 to 93C
4-20 mA / DE Ci = 4.2nF T5 Ta = 50 to 85C
Flameproof, Zone 1:
Li = * T6 Ta = 50 to 70C
, Ex d IIC Pi =1.2W
Ui = 30V
Intrinsically Safe, Zone 0/1:
Ii = 100mA T4 Ta = 50 to 93C
, Ex ia IIC 4-20 mA / HART Ci = 4.2nF T5 Ta = 50 to 63C
Li = * T6 Ta = 50 to 48C
Non-Sparking, Zone 2: Pi =1.2W
, Ex nA IIC
NOTE: The user must determine the type of
protection required for installation of the Ui = 24V
equipment. The user shall then check the box Fieldbus Ii = 250mA
T3 Ta = 50 to 93C
[ ] adjacent to the type of protection used on (Not Ci = 4.2nF
T4 Ta = 50 to 40C
the equipment certification nameplate. Once a FISCO/FNICO) Li = 0
type of protection has been checked on the Pi =1.2W
nameplate, subsequently the equipment shall
not be reinstalled using any of the other
certification types.
* Li = 0 except Li = 150H when Option ME, Analog Meter, is selected.

26 ST 3000 Transmitter Quick Start Installation Guide May 2011


Rev.8
5.2.6 Pressure Equipment Directive (PED)

The ST 3000 Smart Pressure Transmitters are in conformity with the essential requirements of the Pressure
Equipment Directive.

Honeywell ST 3000 Smart Pressure Transmitters are designed and manufactured in accordance with the
applicable portions of Annex I, Essential Safety Requirements, and sound engineering practices. These
transmitters have no pressurized internal volume, or have a pressurized internal volume rated less than 200 bar
(2,900 psig), and/or have a maximum volume of less than 0.1 liter (Article 3, 1.1.(a) first indent, Group 1 fluids).
Therefore, these transmitters are not subject to the essential requirements of the directive 97/23/EC (PED,
Annex I) and shall not have the CE mark applied.
European
Pressure For transmitters rated > 200 bar (2,900 psig) < 1,000 bar (14,500 psig) Honeywell maintains a technical file in
Equipment accordance with Annex III, Module A, (internal production control) when the CE mark is required. Transmitter
Directive (PED) Attachments: Diaphragm Seals, Process Flanges and Manifolds comply with Sound Engineering Practice.
(97/23/EC)

NOTE: Pressure transmitters that are part of safety equipment for the protection of piping (systems) or
vessel(s) from exceeding allowable pressure limits, (equipment with safety functions in accordance with
Pressure Equipment Directive 97/23/EC article 1, 2.1.3), require separate examination.
A formal statement from TV Industry Service Group of TV America, Inc., a division of TV
Sddeutschland, a Notified Body regarding the Pressure Equipment Directive, can be found at
www.honeywell.com. A hard copy may be obtained by contacting a Honeywell representative.

Electro Magnetic Compatibility (EMC) (2004/108/EC)


CE Mark All Models: EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997 + A1, A2, and A3 Industrial Locations

Dual Seal Dual Seal Certification based on ANSI/NFPA 70-202 and ANSI/ISA 12.27.01 requirements without the use of
Certification additional seal protection elements.

Approved Honeywell Process Solutions - York, PA USA


Manufacturing Honeywell (Tianjin) Limited Tianjin, P.R. China
Locations Honeywell Automation India Ltd. Pune 411013 India

FoundationTM Fieldbus is a trademark of the Fieldbus Foundation. Viton is a registered trademark of DuPont
HART is a registered trademark of HART Communications Foundation. Teflon is a registered trademark of DuPont.
Hastelloy C-276 is a registered trademark of Haynes International. DC 200 is a registered trademark of Dow Corning.
Monel 400 is a registered trademark of Special Metals Corporation. FM ApprovalsSM is a service mark of FM Global
ST 3000 and Experion are registered trademarks of Honeywell International Inc.

May 2011 ST 3000 Transmitter Quick Start Installation Guide 27


Rev.8
28 ST 3000 Transmitter Quick Start Installation Guide May 2011
Rev.8

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