QuickGuide PDF
QuickGuide PDF
Valve Units, Power Units, Jacks, Doors, Car frames, Control Cabinets, Kits
PRODUCTS
ORGANISATION
CHART
1. Valve Unit 4
2. Control Units 6
3. Options 10
4. Jacks 12
5. Landing doors and operators 16
6. Car frames 17
7. Control Cabinets 20
8. Easy Kit 24
9. Conversion Kit 25
10. Kit A2 26
11. Modernisation Kit 28
12. Optimisation Kit 30
VALVE UNIT
Fluitronic Components
.2 - A3
rt if ie d EN 81 lve Certifie
d
Ce va
or lock .2 - A3
with do EN 81
Symbols NEW
Safety 2CH system / door lock valve Integrated double safety A3 certificated
Compliance with A3 Amendment to 81.2(1) (with door lock valve) A3 Amendment to EN 81.2(1) (2) 2006/42/
the standards Machine Directive 2006/42/CE(2) (with 2CH) CE Machine Directive(3)
Energy Efficiency
Compatible power units GL, F1, T2, T3, T4 HL DRY, GL, GL DRY, F1, T2, MRL-T
(4)
Inches 1 , 1 1/4 , 1 1/2 , 2 3/
4 , 1 1/4
(5)
Max. speed (m/sec) 0,63 or 1 1
Speeds 2 Adjustable
(1)
From 01/01/2012 it will be compulsory for every final test to be compliant with the A3 amendment to EN81.2. Each lift installed is required to have
a redundant control to prevent any additional movements of the car should a single failure occur.
(2)
There is no need to modify other components of the installation as the NGV valve is integrated with double safety and is certified to comply with
the A3 amendment.
(3)
From 01/01/2012 the new 2006/42/CE Machine Directive will come into force. Based on the idea that one single failure must not cause perilous
situations, GMV will provide a double safety closure.
(4)
Optional fitting of 1 for pump rates under 55L.
(5)
Max. speed up to 1 m/sec with option 3100.
(6)
35 bar for passenger transportation and 45 bar for goods-lifts.
(7)
Included in the price of the first purchase.
4
NGV NEW
NGV valve
FLUITRONIC
5
POWER UNITS DRY NEW
Fluitronic Components
Symbols
NEW NEW NEW NEW NEW
Residential and Residential and Residential and Residential and Residential and
Installations commercial commercial commercial commercial commercial
buildings buildings buildings buildings buildings
Suitable for
environmentally friendly Yes Yes Yes Yes Yes
fluid
Compatible control EASY 400 or TYPE E Without cabinet TYPE A or TYPE B TYPE F -
cabinet
Compatible NGV 3010 and NGV 3010 and NGV 3010 and NGV 3010 and NGV
valve unit
Fitting to the valve unit 3/4 1 (1), 1 1/4 1, 1 1/4 1, 1 1/4 1 1/4
(inches)
Pump rate
from 8 to 23 from 55 to 150 from 55 to 150 from 55 to 150 from 55 to 150
(l/min)
Useful fluid volume (l) Max. 35 Max. 75 Max. 90 Max. 150 Max. 75
(1)
Optional 1 connector for pump delivery rates under 55L.
6
POWER UNITS
Fluitronic Components
Model GL HL F1 MRL-T
Symbols
NEW
Compatible 3010 and NGV 3010 and NGV 3010 and NGV 3010 and NGV
valve unit
Fitting to the valve unit
1 (1), 1 1/4 3/4 1 (1), 1 1/4 1 (1), 1 1/4
(inches)
Pump delivery rate from 25 to 180 from 8 to 23 from 25 to 210 from 55 to 210
(l/min)
7
POWER UNITS
Fluitronic Components
Model T2 T3 T4
Symbology
Compatible control cabinet EASY 650 or TIPO F Without cabinet Without cabinet
Traffic (starts per hour) 40 - 50 more than 50 (1) more than 50 (1)
Pump delivery rate (l/min) from 52 to 216 from 180 to 432 from 432 to 600
Useful fluid volume (l) Max. 150 Max. 300 Max. 400
(1)
Depending upon the load.
8
Power units DRY NEW
The main advantage of the external motor is the cost reduction in all aspects.
1. Competitive price
2. Compatible with the new NGV valve (certified to comply with the A3 Amendment to EN 81.2)
3. Up to 25% reduction of energy consumption on general usage (up to 35% saving on installation
usage) with the help of other GMV components
4. Accurate in floor levelling (thanks to NGV valve) in compliance with Standard 81.70.
5. Lower volume of fluid (about 30 kg)
6. Oil heaters not required
7. Excellent ride and performance quality
8. Designed to be cost effective
9. Reduces the need for an oil cooler
This power unit is specifically designed for MRL installations (Machine Room Less) in compliance
with standard EN 81.2, and is located in the elevator pit.
This enables:
The power unit to be installed in the pit, meaning that no additional space is occupied
elsewhere.
Low noise level due to the machine location.
Easy access to the pit for maintenance.
Standard adjustments from the outside through the programming console.
Emergency control outside the shaft.
Compatible with the new NGV valve unit (certified to comply with A3 Amendment to EN
xx81.2 standard)
Suitable for the use of environmentally friendly fluid.
9
FEATURES
Quick and easy installation; can be modified to fit the electrovalve VMP/2CH and 3010.
(1)
For further information contact GMV main office. Photo: System 2CH
Soft-Stop
It consists of a modified VB latch mechanism located inside the valve unit and a
modified VMP electrovalve with double hydraulic circuit, which enables to adjust the
stop, thus providing a higher level of comfort to the users (softer stop).
To ensure its correct operation the controller must be adjusted. Recommended for
hotels, high standard buildings and hospitals (stretcher lifts). Highest comfort.
Photo: Soft-Stop
Oil cooler
Technical features
10
3100 card
Reduces travel time, increases traffic capacity of the power unit and gives an efficient ride quality.
It is possible to reach 1 m/s with the 3010 mechanical valve group.
Allows increase in the number of travels/hour with the same travel times.
Easy adjustment with the programming pad.
It constantly monitors the oil temperature and regulates valves to maintain the ride
quility.
The acceleration ramp is not altered.
The control board can be directly installed on the power unit (recommended) or into
the control panel.
It consists of an electronic circuit (3100-E2), a pressure transducer (3100 PT), a
temperature transducer and a programming unit (3100 PM).
Recommended for hotels, factories and public buildings.
Technical features
Technical features
Symbols
Symbols
Roping 2:1 indirect side acting Direct central acting 1:1 Direct central acting 1:1
Stops Up to 5 Up to 6 Up to 6
The synthetic basis enables greater stability thanks to its high viscosity
index versus the conventional oil. Its flash point is higher than 250 C,
compared to 216 C of mineral oils. This hydraulic fluid is classified
HEES according to the ISO 6743-4 Regulations.
(1)
Certified in compliance with the CEC L33-A-93 Standard
12
1001 1001 SL (Slim) 1008 1008 SL (Slim)
Direct lateral 1:1 Direct lateral 1:1 Indirect 2:1 Indirect 2:1
Up to 2 Up to 2 Up to 8 Up to 8
from 120 to 150 from 60 to 110 from 120 to 238 from 60 to 110
SL (SLIM) Jack
13
TELESCOPIC JACKS
Fluitronic Components
Symbols
Roping Direct side acting 1:1 Direct side acting 1:1 Direct central acting 1:1
Stops Up to 6 Up to 6 Up to 6
Available stages 2 3 2
Main advantage Design for long travels and panoramic installations. Design
Flex piping
Flexible piping in synthetic rubber, coated with one or two layers of high resistance spiral metal meshes, with an
external layer of synthetic rubber.
Available lengths: from 1,5m to 25m with increments of 0,5m.
Fittings: steel 9S Mn Pb 28.
Technical features
Photo: Flex piping
Working temperature: from - 40C to + 100C.
Piping dimensions: 3/4 (90, DN 19), 1 (DN 25), 1 (DN 32), 1 (DN 40), 2 (DN 50).
2 (DN 50) flex piping supplied with two fittings of 2.
Minimum bending ratio: from 160 to 630 mm.
Minimum explosion pressure: from 360 to 400 bar.
Max. working pressure in compliance with standard EN 81.2 - 12.3.2.1: from 45 to 50 bar.
14
Model 9111 TCS EC
Symbols
Traction Direct central 1:1 Direct lateral 1:1 Direct lateral 1:1
Stroke (stops) Up to 8 Up to 8 Up to 8
Main advantage Design Heavy loads. Suitable for goods and car lifts
Rigid piping
The complete connection piping is supplied on the basis of the arrangement of the jack cylinder.
Rigid piping with fitting and lock ring Series L.
Developed in 5m sections.
Technical features:
Rigid piping between the power unit and the pipe bursting
Piping diameter: 35 x 2.5 (Series 35), 42 x 3 (Series 42 L) Photo: Rigid piping
Max. working pressure for 1-stage and telescopic pistons with mechanical synchronisation
Series L: from 68 to 71 bar; Series S: from 80 to 95 bar
Max. working pressure for telescopic jacks with 3-stage hydraulic synchronisation
Series L: from 52 to 54 bar; Series S: from 61 to 73 bar
15
LANDING DOORS AND OPERATORS
Clear width (mm) 500 -1400 (1) 500 -1400 (2) 600 - 1400
Supply (V) 36 36 36
Clear opening ( mm) 500 -1400 (1) 500 -1400 (2) 600 - 1400
E 120 - -
(Fire rated) EN 81.58 (3)
El 30 - El 60 - El 90 - El 120
Glazed door panels Yes Yes Yes
(1)
500 - 1000 with 70 mm sill
(2)
500 - 900 with 35 mm sill
(3)
With 90 mm sill
16
CAR FRAMES (1 jack)
2:1 roping
UNION:
2:1 ROPING TH: 3205, 4805, 4805R, 8750, 1520, 2020
T501, T509 6305, 6305R, 1006
Max. speed (m/s) 0,15 - 0,63 (1) 0,63 - 1(3) 0,63 - 1(3)
Guide shoe type Sliding shoes (2) Sliding shoes (4) Rollers
(1)
Highest speed: 0.15 m/s for Home lifts and 0,63 m/s for passenger lifts
(2)
Alternative: on rollers (80 mm diam.)
(3)
With progressive safety device: from v = 0,63 m/s only use gauged or planed guide rails
(4)
Alternative: rollers 80 mm diam. Or 125 mm diam.
(5)
2020 Model: rollers 150 mm diam.
17
CAR FRAMES (1 jack)
1:1 Roping
T 82/68/9, T 89/62/16
T 125/82/16
Types of guide rails T 90/75/16, T 125/68/9
T 127/82/16-14
T 125/82/16
AM (mm) 2565 (min.) / 3895 (max.) 2650 (standard) (2) / 3890 (max.)
(1)
Models 4805 and 6305, alternative rollers 80 mm diameter
(2)
According to the model
18
CAR FRAME (2 & 4 jacks)
1:1 roping
Roping 1:1
FLH25, FLH35, FLH35C, FLH40 FLH80
models
Types of guide rails T90/B - T125/B - T127/B - T140/B T90/B - T125/B - T127/B
Available with jack type: 1008 / 1008 SL / EC / TCS 1008 / 1008SL / EC / TCS
Pawl Device
Safety device stopping the cabin drop during loading and unloading operations
Mechanical system fitted in the car frame and the guide rails
It works like a hydraulic buffer when located in the pit
Available models and installations:
- NS 40/50 for loads up to 4000 kg
- NS 70/100 for loads up to 7000 kg
Ideal for lift installations with big loads: goods-lifts, car-lifts, etc. and with 1:1
roping jacks
Photo: Pawl Device NS 40/50 (on the left),
Pawl Device NS 70/100 (on the right)
19
CONTROL CABINETS NEW
Symbols
Flexibility
External dimensions (width 700 x 400 x 1500 mm 962 x 509 x 2160 mm 1000 x 650 x 2200 mm
x depth x height) Packaging: Packaging: Packaging:
250 x 420 x 1460 mm 280 x 535 x 2120 mm 270 x 670 x 2170 mm
20
Model A TYPE B TYPE C TYPE
Symbols
Compatible control units F1 with drip tray support F1 with oil tray support T2
External dimensions
950 x 1050 x 2100 mm 950 x 570 x 2100 mm 870 x 400 x 2100 mm
(width x depth x height)
21
CONTROL CABINETS
Independent Components
Symbols
External dimensions 780 x 350 x 2060 mm 650 x 350 x 1800 mm 1000 x 650 x 2100 mm
(width x depth x height)
Assembly Pre-assembled at the factory Pre-assembled at the factory Pre-assembled at the factory
22
Ideal for:
Single-family housing
Lowest consumption and space required (at a competitive price)
New power unit HL DRY (with external motor) and NGV valve
Reduced sizes
23
EASY KIT
The Easy Kit consists of: Dry Power unit GL , NGV valve, interfacing card and environmentally friendly fluid
Photo: Control unit GL DRY Photo: NGV valve, digital technology Photo: Interfacing card Photo: Environmentally friendly fluid
24
CONVERSION KIT
It converts any mechanical valve unit on the market into NGV (digital technology).
Control unit with mechanical valve unit. Control unit with Conversion Kit
25
KIT A2
2:1 Fluitronic installations
Kit A2 NEW
A set of components specifically designed for 2:1 MRL hydraulic lifts (machine room less), in compliance with the
standards in force 81.2, A2. Ideal for modernisations.
26
KIT A2
2:1 hydraulic lifts
Frame
Union 2:1
27
MODERNISATION KITS
Competitive price.
Easy installation: 4 assembly stages in 2 hours.
Applicable to any kind of existing power units.
Rubber cover included.
Technical features
Competitive price.
Easy installation: 5 assembly stages in 2 hours.
Applicable to any kind of existing power units.
Rubber cover included.
28
Hand pump (PAM) NEW
In compliance with EN 81.80 a manual pump must be available to lift the cabin upwards.
Competitive price.
Easy installation: 3 assembly stages in 2 hours.
Applicable to any kind of existing power unit.
For hydraulic equipment with no hand pump before 1990.
Equipped with overpressure limiting device.
Enabling easy control, from the machine room. If the cabin is in an opening position.
Competitive price.
Easy installation: 2 hours of assembly.
Applicable to any kind of existing control unit.
29
OPTIMISATION KIT
Comfort and duration
Increase the comfort or the working life of the installed hydraulic equipment and better its performance.
Photo: Micro-levelling
Soft-Starter NEW
Photo: Soft-Starter
30
Soft-Stop NEW
Photo: Soft-Stop
31
GMV around the world
GMV Italia S.p.A. Via Don Gnocchi, 10 - 20016 Pero (Mi) - T. +39-02-33930.1 - Fax +39-02-3390379
[email protected] - www.gmv.it