A FIRST SUBMISSION FOR APPROVAL KBT 03/09/2016

REV REVISION APPROVED DATE

CLIENT : ELECTRICAL SUPPLY CORPORATION OF MALAWI LTD

CONSULTANT : SMEC INTERNATION PTY LTD

EPC CONTRACTOR: APOLLO INTERNATIONAL LTD

[Link]

Electricity Network Strengthening and Expansion for EnergySector

PROJECT : Support Project (ESSP) NEW AND EXISTING SUBSTATIONS,
LOT 3-Substation & Contract No: ESCO2/PJCT/W/FY2014-15/3

BATTERY SIZING CALCULATION FOR

TITLE
66/33kV FUNDIS SUBSTATION

DESIGNED APV DATE 03/09/2016

CHECKED RD DATE 03/09/2016
APPROVED KBT DATE 03/09/2016
REV
[Link]. EEY-FU-VGN08
A
ESCOM DOCUMENT SHEET SIZE
NO A4
TOTAL PAGES
DRAWING STATUS: RELEASED FOR APPROVAL
4
PROJECT: DOCUME
Electricity Network Strengthening and Expansion for EnergySector
Support Project (ESSP) NEW AND EXISTING SUBSTATIONS,
LOT 3-Substation & Contract No: ESCO2/PJCT/W/FY2014-15/3 EEY-FU-V

TITLE: BATTERY SIZING CALCULATION FOR DESIGNED

66/33kV FUNDIS SUBSTATION APV

The calculation of the DC system is carried out to meet the DC supply

requirements of the proposed switchyard and similar future extensions of
bays.

Codes and Standards

IEEE Std 946 : Recommended practice for design of DC auxiliary power for
generating stations
IEEE Std 1115-2000 : IEEE Recommended Practice for Sizing Nickel
Cadmium Batteries for Stationary Applications

DC System Parameters
Enter following data:
Nominal DC System Voltage 110 V
End Cell Voltage 1.1 V
Minimum System Voltage 99 V D.C
Maximum System Voltage 121 V D.C
Standard temp. for rating cell capacity 25 0C
Design Margin factor Kd 1.1
Temperature Correction Factor Kt 1
Ageing Factor Ka 1.25

Number of cells = Minimum System Voltage/End cell Voltage

= 99/1.1
= 90
Hence, consider = 90 cells

Load Requirements
The load requirements shall be classified into the following catagories:
a Continuous Load
Indicating Lights
Annunciation / Alarm Systems
Continuously Energised Coil
Other Loads
The battery shall be sized to feed the loads for the full durations of battery charge i.e. 5 Hrs for generating station

b Non-continuous Load
i) Emergency Loads (The duration of it shall be taken as 30 min)
Emergency lighting
Emergency motors
Fire protection systems
ii) Momentary Loads (The duration should not exceed 1 minute)
Switchgear Operations
Inrush currents
Other loads
DC Load Details
Summary of equipment wise DC load assesment is tabulated below:
Sl No. Description Quantity Continuous Load
(W)
Unit
A 66kV Relay Load Exist.
66kV Line Control & Protection Panel 1 30
66/33kV Transformer Control & Protection 2 30
Panel
Transformer RTCC Panel 2 30
66kV Bus coupler Panel 1 30
66kV Bus Bar Protection Panel 1 30
66kV Metering Panel 1 30
Sub-total of A

B 33kV Relay Load Exist.

33kV Line Control & Protection Panel 4 30
33kV Busbar Protection Panel 1 30
Sub-total of B

C Switchgears
66kV CIRCUIT BREAKER 4
Trip Coil
Closing Coil
Spring Charging Motor
33kV CIRCUIT BREAKER 7
Trip Coil
Closing Coil
Spring Charging Motor
66kV ISOLATOR
Isolator motor 11
33kV ISOLATOR
Isolator motor 12
Emergency Loads Qty. W
D
Emergency DC Lights 5 100
 Total continuous load for 5Hrs = (390)/110
3.5454545

Emergency DC Lighting Load for 1/2 Hrs = 500 W /110

4.5454545
4.5
Momentry Loads for 1 minute (tripping)
4 No. of 66kV CBs with two trip coils

Trip Coil Load = (3x2x400W)/110

29.0909090909
29.09 Amp.

7 No. of 33kV CBs with two trip coils

Trip Coil Load = (6x2x400W)/110

50.9090909091
50.91 Amp.

Isolator opening Load for one minute

11No. of 66kV ISO with 0.5HP Motor

Motor Load = (11x372.85W)/110

37.285
37.29 Amp.

12No. of 33kV ISO with 0.5HP Motor

Motor Load = (12x372.85W)/110

40.6745454545
40.67 Amp.

Total Momentry Loads for 1 minute (closing) = Trip Coil Load (33kV CB)+ Trip Coil Load (11kV CB) + Isolator Load

= 157.96 Amp.

Momentry Loads for 1 minute (closing)

4 No. of 66kV CBs with one close coils

Close Coil Load = (4x400W)/110

10.9090909091
10.91 Amp.

Momentry Loads for Spring charging Motor (closing)

4 No. of 66kV CBs with one spring charging motor close
 Spring Charging Motor Load = (3520W)/110
32
32 Amp.

7 No. of 33kV CBs with one close coils

Close Coil Load = (7x400W)/110

21.8181818182
21.82 Amp.

Momentry Loads for Spring charging Motor (closing)

7 No. of 33kV CBs with one spring charging motor close

Spring Charging Motor Load = (6160W)/110

56
56 Amp.

Isolator closing Load for one minute

11No. of 66kV ISO with 0.5HP Motor

Motor Load = (11x372.85W)/110

37.285
37.29 Amp.

12No. of 33kV ISO with 0.5HP Motor

Motor Load = (12x372.85W)/110

40.6745454545
40.67 Amp.

Total Momentry Loads for 1 minute (closing) = Close Coil Load + Spring charging Motor Load + Isolator Closing load

= 198.69 Amp.
 Duty Cycle:
161.51 A For 1 min. followed by (Continous Load+ Tripping
3.55 A for 1min to 180min (Continous Load)
8.05 A for 180min to 210min (Continous Load+Emergency Ligh
3.55 A for 210min to 299min(Continous Load)
202.24 A for last min (Continous Load+Closing coil load+Isolator

161.51

8.05

S1
3.55 3.55
S3
Ampere

S2 S4

0 1 180 210
Minutes

BATTERY CALCULATION REPORT

Minimum Electrolyte Temperature 20 deg C

Cell End Voltage 1.10 V

(1) (2) (3) (4) (5)

Period Load -Amperes Change in Duration of Time to
Loads Period-Min End of
-Amperes Section
(Min)

Section 1 , First Period/s only -If Section 2 is greater than Section 1, Go to Section 2
1 161.51 161.51 1 1
Section 1 Subtotal

Section 2 , First two Period/s only -If Section 3 is greater than Section 2, Go to Section 3
1
2
Section 2 Subtotal

Section 3 , First three Period/s only -If Section 4 is greater than Section 3, Go to Section 4
1 161.51 161.51 1 210
2 3.55 -157.96 179 209
 3 8.05 4.50 30 30
Section 3 Subtotal

Section 4 , First four Period/s only -If Section 5 is greater than Section 4, Go to Section 5
1
2
3
4
Section 4 Subtotal

Section 5 , First four Period/s only -If Section 5 is greater than Section 4, Go to Section 5
1 161.51 161.51 1 300
2 3.55 -157.96 179 299
3 8.05 4.50 30 120
4 3.55 -4.50 89 90
5 202.24 198.69 1 1
Section 4 Subtotal

Maximum Section Size= 106.721938 Ah

Corrected Size = (Maximum section Size x Design Margin x Ageing Factor)
146.742665 Ah

Battery with 300Ah Capacity selected

CONCLUSION

As per the Battery sizing calculation, minimum requirement is = 146.74267

Consider 300 Ah

Battery Charger Calculation

FLOAT MODE

i). Maximum continous DC Load= 3.54545455 A

ii). Maximum Trickle charging current required= 2-4mA/Ah
= 1200 mA
= 1.2 A
iii) Float current required for 110Ah Nicad Battery
( Maximum Continous Load+ Maximum Trickle Charging Current) 4.74545455 A
iv) Design Margin = 10%
v) Minimum current required considering 10% margin= 5.22 A

Hence rating of Float charger is taken as 10A

BOOST MODE

i) Capacity of Battery Bank= 300 Ah

ii) Maximum Boost charging required= 20% of battery capacity
= 60
Hence rating of boost charger is 60A

RESULT

i) Capacity of 110V Nicad battery at C5 Discharge rate giving backup of 5hrs=

ii) Rating of Float Charger=
iii) Rating of Boost Charger=

The Ampere Capacity of the charger for substation applications can be determined by following equation:
A= L+ BIF xC/H
Where
A= Charge Capacity in Amps(To be Calculated)

L= Continuous Load in Amps

3.5454545455
C= Battery Capacity in AH
300
BIF= Battery inefficiency factor
1.4 for NiCad batteries
 H= Battery recharge time in hours
5 (As per client requirement)

Ampere Capacity= 87.5454545 Amp

Consider charger rating of 100 A

 DOCUMENT No. DATE

EEY-FU-VGN08 3/9/2016

CHECKED APPROVED REV

RD KBT A

Voltage/End cell Voltage

Hrs for generating station and Substations

Continuous Load Momentary Load
(W) (W) (W) REMARKS
Total Unit Total

30
60

60
30
30
30
240

120
30
150

400 1600
400 1600
880 3520

400 2800
400 2800
880 6160

372.85 4101.35

372.85 4474.2

500 i) Panel Room =2nos

ii) Main Exit=1no
iii) Emergency exit=1no
iv) Communication
room=1no
 Amp A

Amp. B

B) + Isolator Load

ring charging motor close coils

ring charging motor close coils

solator Closing load

D
(Continous Load+ Tripping load+ Isolator opening Load)

nous Load+Emergency Lighting Load)

Closing coil load+Isolator closing load)

202.24

S5
3.55

S4

299 300

(6) (7) (8)

Capacity Temperatur Required Section Size
rating e Derating (3)x(6)/(7)=Rated Ah
Factor (Kt) Factor (Tt)

0.42 1 67.8322909091
Section 1 Subtotal

Section 2 Subtotal

3.68 1 594.3400727273
3.663 1 -578.60748
 1.02 1 4.59
Section 3 Subtotal 20.3225927273

Section 4 Subtotal 0

5.210 1 841.4434181818
5.193 1 -820.28628
2.24 1 10.08
1.77 1 -7.965
0.42 1 83.4498
Section 4 Subtotal 106.7219381818
Ah

300 Ah
10 A
60 A