DPM 7 Patient Monitor

Service Manual
Intellectual Property Statement

Mindray DS USA, Inc. (hereinafter called Mindray DS) owns the intellectual property rights
to this product and this manual. This manual may refer to information protected by
copyrights or patents and does not convey any license under the copyright or patent rights of
Mindray DS, nor the rights of others. Mindray DS does not assume any liability arising out of
any infringements of patents or other rights of third parties.

Mindray DS intends to maintain the contents of this manual as confidential information.

Disclosure of the information in this manual in any manner whatsoever without the written
permission of Mindray DS is strictly forbidden. Release, amendment, reproduction,
distribution, rent, adaptation and translation of this manual in any manner whatsoever without
the written permission of Mindray DS is strictly forbidden.

is a trademark or a registered trademark of Shenzhen Mindray

Bio-Medical Electronics Co., Ltd. All third-party trademarks that appear in this manual are
used solely for editorial purposes and are the property of their respective owners.

Contents of this manual are subject to changes without prior notice.

Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice.
Revision number: 5.0
Release time: 2012-02
2009-2012 Mindray DS USA, Inc. All rights reserved.

I
FOR YOUR NOTES

II
Preface
Manual Purpose

This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.

This manual is based on the maximum configuration; Therefore, some contents may not
apply to your monitor. If you have any question, please contact our Customer Service
Department.

Intended Audience

This manual is for biomedical engineers, authorized technicians or service representatives

responsible for troubleshooting, repairing and maintaining the patient monitors.

III
Abbreviations

Abbreviations used in this manual are:

MPM multi-parameter module
SMR satellite module rack
CMS central monitoring system
PCB printed circuit board

Passwords

A password may be required to access different modes within the monitor. The passwords are
listed below:
User maintenance: 888888
Factory maintenance: 332888
Demo mode: 2088

IV
Contents

1 Safety ................................................................................................................................. 1-1

1.1 Safety Information .......................................................................................................... 1-1
1.1.1 DANGER ........................................................................................................... 1-2
1.1.2 Warnings............................................................................................................. 1-2
1.1.3 Cautions ............................................................................................................. 1-2
1.1.4 Notes .................................................................................................................. 1-3
1.2 Equipment Symbols ........................................................................................................ 1-3

2 Theory of Operation ........................................................................................................ 2-1

2.1 Introduction..................................................................................................................... 2-1
2.2 System Connections ........................................................................................................ 2-2
2.2.1 Mounting the Patient Monitor ............................................................................ 2-2
2.2.2 Connectors for Peripheral Devices..................................................................... 2-3
2.3 Main Unit ........................................................................................................................ 2-4
2.3.1 Input System ...................................................................................................... 2-5
2.3.2 Output System.................................................................................................... 2-6
2.3.3 Processing and Communications System........................................................... 2-7
2.3.4 Power Management System ............................................................................... 2-9
2.3.5 Equipment Interface System ............................................................................ 2-12
2.4 Parameter Module ......................................................................................................... 2-14
2.4.1 Module Infrared Communication Board .......................................................... 2-14
2.4.2 Module Power Board ....................................................................................... 2-14
2.4.3 Parameter Board............................................................................................... 2-14
2.5 Satellite Module Rack ................................................................................................... 2-15

3 Testing and Maintenance................................................................................................. 3-1

3.1 Introduction..................................................................................................................... 3-1
3.1.1 Test Equipment................................................................................................... 3-1
3.1.2 Test Report ......................................................................................................... 3-2
3.1.3 Preventative Maintenance .................................................................................. 3-2
3.1.4 Recommended Frequency .................................................................................. 3-2
3.2 Preventative Maintenance Procedures ............................................................................ 3-4
3.2.1 Visual Inspection ................................................................................................ 3-4
3.2.2 NIBP Tests and Calibration ................................................................................ 3-5
3.2.3 Sidestream and Microstream CO2 Module Tests................................................ 3-8
3.2.4 AG Tests ........................................................................................................... 3-10
3.2.5 Preventative maintenance test report................................................................ 3-12
3.3 Power On Test ............................................................................................................... 3-14

1
3.4 Module Performance Tests............................................................................................ 3-15
3.4.1 ECG Tests and Calibration ............................................................................... 3-15
3.4.2 Resp Performance Test..................................................................................... 3-16
3.4.3 SpO2 Test.......................................................................................................... 3-16
3.4.4 NIBP Tests........................................................................................................ 3-16
3.4.5 Temp Test ......................................................................................................... 3-17
3.4.6 IBP Tests........................................................................................................... 3-17
3.4.7 C.O. Test........................................................................................................... 3-19
3.4.8 Mainstream CO2 Tests...................................................................................... 3-20
3.4.9 Sidestream and Microstream CO2 Module Tests.............................................. 3-21
3.4.10 AG Tests ......................................................................................................... 3-21
3.4.11 ICG Test ......................................................................................................... 3-22
3.4.12 BIS Test .......................................................................................................... 3-22
3.4.13 RM Test .......................................................................................................... 3-23
3.4.14 CCO/SvO2 Tests............................................................................................. 3-24
3.5 Nurse Call Relay Performance Test .............................................................................. 3-25
3.6 Analog Output Performance Test .................................................................................. 3-25
3.7 Electrical Safety Test..................................................................................................... 3-26
3.8 Touchscreen Calibration................................................................................................ 3-26
3.9 Recorder Check............................................................................................................. 3-26
3.10 Network Print Test ...................................................................................................... 3-27
3.10.1 Equipment Connection and Setup .................................................................. 3-27
3.10.2 Print Function Test ......................................................................................... 3-27
3.11 Battery Check.............................................................................................................. 3-28
3.12 Factory Maintenance................................................................................................... 3-29
3.12.1 Accessing Factory Maintenance Menu........................................................... 3-29
3.12.2 Drawing Waves .............................................................................................. 3-29
3.12.3 Recorder ......................................................................................................... 3-29
3.12.4 Software Version ............................................................................................ 3-30
3.12.5 Monitor Information....................................................................................... 3-31
3.12.6 Calibrate NIBP ............................................................................................... 3-31

4 Troubleshooting................................................................................................................ 4-1
4.1 Introduction..................................................................................................................... 4-1
4.2 Part Replacement ............................................................................................................ 4-1
4.3 Patient Monitor Status Check.......................................................................................... 4-1
4.4 Software Version Check .................................................................................................. 4-2
4.5 Technical Alarm Check ................................................................................................... 4-2
4.6 Troubleshooting Guide.................................................................................................... 4-2
4.6.1 Power On/Off Failures ....................................................................................... 4-2
4.6.2 Display Failures ................................................................................................. 4-3
4.6.3 Module Rack Failures ........................................................................................ 4-4
4.6.4 Alarm Problems.................................................................................................. 4-6
4.6.5 Button and Knob Failures .................................................................................. 4-7

2
 4.6.6 Recorder Failures ............................................................................................... 4-7
4.6.7 Interface Failures................................................................................................ 4-8
4.6.8 CF Card Problems .............................................................................................. 4-8
4.6.9 Power Supply Failures ....................................................................................... 4-9
4.6.10 Network Related Problems............................................................................. 4-10
4.6.11 Software Upgrade Problems............................................................................4-11
4.6.12 Technical Alarm Messages..............................................................................4-11
4.6.13 M51A Self Test Information........................................................................... 4-12

5 Repair and Disassembly .................................................................................................. 5-1

5.1 Tools................................................................................................................................ 5-1
5.2 Preparations for Disassembly.......................................................................................... 5-1
5.3 Basic Disassembly .......................................................................................................... 5-2
5.3.1 Disconnecting the Base ...................................................................................... 5-2
5.3.2 Separating the Front and Rear Half of the Monitor............................................ 5-4
5.4 Further Disassembly........................................................................................................ 5-6
5.4.1 Removing the Power Switch & LED Board ...................................................... 5-6
5.4.2 Disconnecting the Encoder Assembly................................................................ 5-7
5.4.3 Removing the Button Board............................................................................... 5-7
5.4.4 Removing the Touchscreen Control Board ........................................................ 5-8
5.4.5 Removing the Inverter........................................................................................ 5-9
5.4.6 Removing the LCD Screen .............................................................................. 5-10
5.4.7 Removing the Alarm Lamp Board ................................................................... 5-12
5.4.8 Removing the Wireless AP............................................................................... 5-13
5.4.9 Removing the CF Assembly............................................................................. 5-15
5.4.10 Removing the Main Board ............................................................................. 5-16
5.4.11 Removing the Fan .......................................................................................... 5-18
5.4.12 Removing the Speaker ................................................................................... 5-18
5.4.13 Removing the Interface Board Assembly....................................................... 5-19
5.4.14 Removing the Power Supply Assembly ......................................................... 5-20
5.4.15 Removing the Integral Module Rack ............................................................. 5-24
5.4.16 Removing the Recorder.................................................................................. 5-28
5.5 Removing the SMR Assembly ...................................................................................... 5-33
5.6 Disassembling Modules ................................................................................................ 5-37
5.6.1 Disassembling the ICG Module ....................................................................... 5-37
5.6.2 Disassembling CO2 Module ............................................................................. 5-40
5.6.3 Disassembling the New MPM Module ............................................................ 5-46

6 Parts .................................................................................................................................. 6-1

6.1 Introduction..................................................................................................................... 6-1
6.2 Main Unit ........................................................................................................................ 6-2
6.3 Base Assembly ................................................................................................................ 6-3
6.4 Front housing Assembly.................................................................................................. 6-4
6.4.1 17 LCD with Anti-glare Screen ........................................................................ 6-4

3
 6.4.2 17 LCD Touchscreen ........................................................................................ 6-6
6.5 Rear Housing Assembly.................................................................................................. 6-8
6.5.1 Rear Housing Assembly ..................................................................................... 6-8
6.5.2 Power module................................................................................................... 6-10
6.5.3 Integral Module Rack....................................................................................... 6-12
6.5.4 Interface Board Assembly ................................................................................ 6-13
6.5.5 Main Support Assembly ................................................................................... 6-15
6.5.6 Main Control Board Assembly......................................................................... 6-17
6.5.7 6800 Internal Wireless AP Assembly ............................................................... 6-18
6.5.8 Others ............................................................................................................... 6-18
6.6 SMR Assembly ............................................................................................................. 6-20
6.6.1 SMR Assembly................................................................................................. 6-20
6.6.2 SMR Inside Assembly...................................................................................... 6-21
6.7 Parameter Modules........................................................................................................ 6-22
6.7.1 MPM Module ................................................................................................... 6-22
6.7.2 New MPM Module .......................................................................................... 6-24
6.7.3 C.O. Module..................................................................................................... 6-26
6.7.4 RM Module ...................................................................................................... 6-28
6.7.5 ICG Module ..................................................................................................... 6-29
6.7.6 AG Module....................................................................................................... 6-31
6.7.7 BIS Module ...................................................................................................... 6-33
6.7.8 IBP Module ...................................................................................................... 6-34
6.7.9 Mindray CO2 Module....................................................................................... 6-35
6.7.10 Oridion CO2 Module ...................................................................................... 6-37
6.7.11 CCO Module .................................................................................................. 6-38
6.8 Remote Display Box ..................................................................................................... 6-40
6.9 Wireless AP ................................................................................................................... 6-41
6.10 Replaceable Parts ........................................................................................................ 6-42
Main Unit ................................................................................................................ 6-42
6.10.1......................................................................................................................... 6-42
SMR ........................................................................................................................ 6-44
6.10.2......................................................................................................................... 6-44
6.10.3 New MPM Material ....................................................................................... 6-44
6.10.4 Parameter Modules......................................................................................... 6-46
6.10.5 Cables............................................................................................................. 6-47

7 Upgrade............................................................................................................................. 7-1
7.1 Introduction..................................................................................................................... 7-1
7.2 Upgrading Parameter Modules........................................................................................ 7-2
7.3 Upgrading Functional Assemblies .................................................................................. 7-4
7.3.1 Upgrading SMR ................................................................................................. 7-5
7.3.2 Upgrading Wireless Network Function.............................................................. 7-5
7.3.3 Upgrading Recorder ........................................................................................... 7-5
7.3.4 Upgrading Analog Output .................................................................................. 7-5

4
 7.3.5 Upgrading CIS ................................................................................................... 7-5
7.4 Upgrading Software ........................................................................................................ 7-6
7.4.1 How to Upgrade Software.................................................................................. 7-7

A Electrical Safety Inspection ........................................................................................... A-1

A.1 Power Cord Plug ........................................................................................................... A-2
A.2 Device Enclosure and Accessories ................................................................................ A-2
A.3 Device Labeling ............................................................................................................ A-3
A.4 Protective Earth Resistance........................................................................................... A-3
A.5 Earth Leakage Test ........................................................................................................ A-5
A.6 Patient Leakage Current ................................................................................................ A-6
A.7 Mains on Applied Part Leakage .................................................................................... A-8
A.8 Patient Auxiliary Current .............................................................................................A-11
A.9 Functional test ............................................................................................................. A-12

5
FOR YOUR NOTES

6
1 Safety
1.1 Safety Information

DANGER
z Indicates an imminent hazard that, if not avoided, will result in death or serious
injury.

WARNING
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury.

CAUTION
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.

NOTE
z Provides application tips or other useful information to ensure that you get the
most from your product.

1-1
1.1.1 DANGER

There are no dangers that refer to the product in general. Specific Danger statements may
be given in the respective sections of this manual.

1.1.2 Warnings

WARNING
z All installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel.
z There is high voltage inside the equipment. Never disassemble the equipment
before it is disconnected from the AC power source.
z When you disassemble/reassemble a parameter module, a patient leakage current
test must be performed before it is used again for monitoring.
z The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective
earth conductor, disconnect it from the power line and operate it on battery power,
if possible.
z Dispose of the package material, observing the applicable waste control regulations
and keeping it out of childrens reach.

1.1.3 Cautions

CAUTION
z Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.
z Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipments label or in this manual.
z Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.

1-2
FOR YOUR NOTES

1-4
2 Theory of Operation
2.1 Introduction

This patient monitor is designed to monitor a fixed set of physiological parameters including
ECG, heart rate (HR), respiration (Resp), temperature (Temp), SpO2, pulse rate (PR),
non-invasive blood pressure (NIBP), invasive blood pressure (IBP), cardiac output (C.O.),
carbon dioxide (CO2), oxygen (O2), anesthetic gas (AG), impedance cardiograph (ICG),
bispectral index (BIS) and respiration mechanics (RM) of single adult, pediatric and neonatal
patients.

The patient monitor also:

Provides audible and visual alarm indications in case of patient or equipment problems.
Enables displaying, reviewing, storing and transferring of real-time data.
Incorporates multiple input devices such as buttons, knob, touchscreen, keyboard and
mouse.
Interfaces a clinical information system or central monitoring system.
Enables program upgrade over the network.

2-1
2.2 System Connections

2.2.1 Mounting the Patient Monitor

The patient monitor can be mounted on a wall bracket or on a trolley support. The wall
bracket or trolley support can be ordered optionally. Each type of mounting bracket is
delivered with a complete set of mounting hardware and instructions. Refer to the
documentation delivered with the mounting hardware for instructions on assembling mounts.

CAUTION
z Use mounting brackets we supply or approve. If other compatible mounting
bracket is used, be sure it can be safely used on the patient monitor.
z The mounting bracket should be installed by our qualified service personnel, or
engineers who have adequate knowledge on it.
z If other mounting solution is used, the installation personnel and the customer
should verify if it can be safely used on the patient monitor, and the customer
assume the responsibility for any risk resulting from that.

2-2
2.2.2 Connectors for Peripheral Devices

On the back of the patient monitor you will find all connectors for peripheral devices.

1. AC Power Connector: used to connect an AC power source (100 to 240 VAC, 50/60Hz).
2. Equipotential Terminal: used to connect the equipotential terminal of other equipment,
eliminating potential difference between different pieces of equipment.
3. SMR Connector: It outputs a 12V DC, used to connect the SMR.
4. Video Output: It is a DVI-D connector used to connect a secondary display.
5. CIS Connector: It is a RJ45 connector used to connect a CIS.
6. Network Connector: It is a RJ45 connector used to connect an ethernet network or a PC.
7. Analog Output and Defibrillator Connector: It is a Micro-D connector used to output
analog signals and defibrillator synchronization signals.
8. Auxi Output Connector: It is a BNC connector used to output nurse call signals.
9. Secondary USB Connector: used to connect the mouse and keyboard of the secondary
display.
10. General USB Connector: used to connect any USB-compatible peripheral device.

2-3
2.3 Main Unit

The patient monitor consists of:

Input system: button board, knob, touchscreen, power switch and LED board
Output system: LCD panel, alarm LED board, recorder, speaker
Processing and communications system: main board, CIS assembly, integral module
rack
Power management system: battery, battery interface board, power module
Equipment interface system: USB interface board, DVI interface board, CF card
assembly and internal wireless network card.

Additionally, the patient monitor can also connect a satellite module rack (SMR), parameter
modules, mouse, keyboard, etc.

The following diagram illustrates the structure of the patient monitor.

2-4
2.3.1 Input System

Button board
The button board, located at the lower part of the monitors front panel, contains 6 keys and
provides connections for the following components to the main board:
Knob
Power switch & LED board
Touchscreen control board
Backlight board
Alarm LED board

The following diagram shows the button board connections.

Knob
The knob can be pressed, or rotated both clockwise and counter-clockwise. It is connected
with the button board.

Touchscreen
The touchscreen enables touch operations and can be calibrated. It is connected with the
touchscreen control board and main board.

Power switch & LED Board

The power switch & LED board controls the power supply for the main unit. It has three
LEDs, which respectively indicate the AC power status, battery status and monitor power
on/off status. It is connected with the button board.

2-5
2.3.2 Output System

LCD
The patient monitor adopts a high-resolution LCD. The LCD is connected with the main
board. Signals and power supply of the backlight board are transferred by the button board.

Alarm Lamp
The patient monitor has two alarm lamps: alarm lamp and technical alarm lamp. Alarm lamp
lights either red or yellow whereas technical alarm lamp lights blue only. The signals from
the alarm lamps are transferred by the button board and are controlled directly by the main
board.

Recorder
The recorder receives data coming form the main board and then sends them to the thermal
printhead for printing. The recorder has a hardkey (starting/stopping recordings) and a green
LED on its front. It is connected with the main board.

The following diagram shows its operating principle.

2-6
 Module Description
Power interface Introduces a DC from the main board.
Converts the input power into voltages that fit each module and then
Power module
forwards them to each module.
CPU Control the communications between modules.
Control the communications between the main board and the
Signal interface
recorder CPU.
Receives the control signals from the CPU and then forwards them to
Motor drive circuit
the step engines.
Button & LED Includes one button and one LED which are directly controlled by
board the CPU.

Speaker
The speaker provides sound for alarms, key strokes, heart beats and pulse, and allows PITCH
TONE and multi-level tone modulation. It is connected with the main board and is directly
driven by the main board.

2.3.3 Processing and Communications System

Main Board
The main board is the heart of the patient monitor. It implements a series of tasks including
input & output control, data storage and processing, display processing, system control,
communication management, printing management and alarming, etc.

The main board comprises the CPU board and mother board. The following diagram shows
interfaces to other components.

2-7
The CPU board is an essential CPU system containing the CPU, FLASH, memory, realtime
clock, EEPROM, etc. It interfaces to the mother board only, which then provides interfaces to
all other external devices.

The mother board is in charge of connections and communications with other components
and provides the following interfaces:
LCD port: connects a built-in display.
Video output+network+IO+IIC: connects the digital video interface board.
USB2+UART: connects the USB interface board.
Button board port: connects the button board.
Integral module rack port: connects integral module rack communication board.
Fan port: connects the fan.

2-8
 Speaker port: connects the speaker.
Power module port: connects the power module.
CIS port: located at the back of the mother board for connecting the CIS components.
CF port: connects the CF card assembly.
Recorder port: connects the recorder.
Internal wireless network card port: connects the internal wireless network card

Integral Module Rack

The patient monitor has two kinds of integral module rack: 2-slot and 5-slot. The control
board includes a NIOS II FPGA. It implements protocol conversion and infrared
communication between the main unit and the parameter modules.

The module rack communication board can be a 2-slot type or a 3-slot type. The 3-slot
communication board communicates the main board directly. The 2-slot communication
board is connected with and is controlled by the 3-slot communication board. The 3-slot
communication board has the function of communication control. The 2-slot communication
board consists of the infrared circuit and module power circuit. The RS422 drive circuit is
located on the 3-slot communication board.

2.3.4 Power Management System

Battery
The patient monitor uses two chargeable lithium-ion batteries (11.1 V, 4500 mAh). The
battery compartment door is located at the bottom of the patient monitor. The battery power
is introduced to the power module via the battery interface board, and then processed and
distributed to each component by the power module.

NOTE
z Two batteries must be used simultaneously when the patient monitor operates on
battery power. Otherwise, it may cause power supply protection.

Battery Interface Board

The battery interface board connects batteries to the power module, enabling charging and
discharging between the batteries and the power board.

2-9
Power Module
The power module is located at the back of the patient monitor. The main part of the power
module is the power board, which contains 4 PCBs: charging & power management board,
voltage drop DC inverter, voltage rise and drop DC inverter, and voltage drop 5 V CIS power
board.

The power module transforms the input power into DC and then forwards them to each
component of the patient monitor. The input power comes from either the batteries or an AC
source. The patient monitor will run power from the AC source whenever an AC source is
available. If the AC source becomes unavailable, the patient monitor will automatically
switch to the battery power. This does not affect the monitors operating status.

Power module has an AC input socket at its backside, and a socket at its front provides 4
connections to the batteries, main board, CIS components and USB interface board
respectively. The power module protects itself and the patient monitor by switching off AC
input or DC output in case of overcurrent, short circuit and overvoltage.The power module
provides 4 DC outputs:

Outputs Description
Goes to the LCD, mother board, CPU board, DVI interface board and
+3.3 V
integral module rack.
Goes to the DVI interface board, recorder, CF storage card board and
+5.0 V
USB interface board.
+5.0 V CIS Goes to the CIS assembly.
Goes to the recorder, LCD inverter, integral module rack, parameter
+12 V
modules and USB interface board.

The systematic principle diagram of the power module is as follows:

2-10
 The following diagram shows the pins of the power module socket (excluding the pins of the
battery power socket. On power board, pin 1 has a triangle symbol):

Pin ID Marking Description Cable

color
2, 4, 6, 7,
GND The output grounding terminal of the power board. Black
13, 15, 17
8 RXD Receives serial communications (the main board sends). Purple
9 TXD Sends serial communications (the main board receives). Brown
Power on/off control signal. It is a TTL pulse signal
inputted from the back board. Every time when the power
on/off switch is pressed (pulse of falling edge), a switch
10 PCON Blue
between power on and off happens. The pulse
duration is no less than 0.1 s for power-on and no less
than 2 s for power off.
Backlight on/off control signal. The main board sends a
backlight on/off control signal to the power board through
11 LCD-EN the serial interface. The power board processes the Green
received signal and then outputs a high or low level
depending on the received signal.
The positive end of the 12 V DC coming from the power
12, 1 12 V Yellow
board.
The positive end of the 5 V CIS coming from the power
14, 3 5 V CIS Purple
board.
The positive end of the 5 V DC coming from the power
16, 5 5V Red
board.
The positive end of the 3.3 V DC coming from the power
18, 19 3.3 V Orange
board.
20 LED- AC AC power status indication signal White
21 LED- BAT Battery status indication signal. Grey
22 LCD-BR Backlight brightness control voltage. Brown

2-11
2.3.5 Equipment Interface System
USB Interface Board
The USB interface board is compatible with such USB interfaces as USB2.0, USB1.1 and
USB1.0. It is connected with the main board and the power module. It receives two USB
differential signals coming from the main board and then distributes them to ten USB
interfaces via two ISP1521 chips. The UART signal output by the main board is converted
into RS422 signal by the USB interface board. The USB interface board receives 5 VDC and
12 VDC inputs from the power module, of which the 5 VDC goes to the USB interface board
and the 12 VDC outputted to the SMR connector through a fuse.

2-12
DVI Interface Board

The DVI interface board is connected with the mother board and the CIS mother board. The
following diagram shows its interfaces to other components.

Interface Description
CIS Connector Connects the CIS mother board.
BNC connector Outputs nurse call signals.
Micro-D connector Outputs analog signals and defibrillator synchronization signals.
RJ 45 connector It is a standard RJ45 connector, providing 10/100 BASE-TX Ethernet
(network) communications channels. It connects an Ethernet network or a PC.
RJ 45 connector (CIS) It is a standard RJ45 connector for connecting a CIS network.
DVI-D connector Connects a secondary display.

CF Card assembly
The CF assembly serves the non-volatile CF storage card which is used for data storage and
transfer. It is connected with the mother board.

Internal wireless network card

The internal wireless network card connects with the mother board. User can set network
type as LAN or WLAN through user interface and can set the internal wireless network card
through PC.

2-13
2.4 Parameter Module

Each parameter module consists of the module infrared communication board, module power
board, module button board, parameter board, etc.

2.4.1 Module Infrared Communication Board

The module infrared communication board allows a short delay when powering up the
module and adopts FPGA to enable infrared communications between the module and the
module rack. An ID is integrated into the module infrared communication board. When a
module is inserted in the module rack, the ID is automatically sent to the module rack.

2.4.2 Module Power Board

Some modules have no power board. There are two kinds of module power board:
1. Isolated power board: converts the 12 V DC into a 12 V isolated DC and a 5 V isolated
DC.
2. Non-isolated power board: converts the 12 V DC into a 5 V DC.

2.4.3 Parameter Board

The parameter board is a parameter measurement component, which is the most important
component of the parameter module.

2-14
2.5 Satellite Module Rack

The satellite module rack (SMR) is independent of the patient monitor, provides 8 slots for
mounting parameter modules. It has the following features:
It allows a parameter module to be plugged and unplugged with the patient monitor on.
This allows function extension and patient transfer.
It does not have its own power. It introduces 12 V DC from the patient monitor and then
supplies power to each parameter module via the contact screw.
It accomplishes communications protocol conversions between the patient monitor and
each parameter module, provides infrared communications for parameter modules, and
is responsible for detecting infrared communications malfunction for each parameter
module.
The following diagram shows the structure of the SMR.

2-15
FOR YOUR NOTES

2-16
3 Testing and Maintenance
3.1 Introduction
To ensure the patient monitor always functions normally, qualified service personnel should
perform regular inspection, maintenance and test. This chapter provides a checklist of the
testing procedures for the patient monitor with recommended test equipment and frequency.
The service personnel should perform the testing and maintenance procedures as required and
use appropriate test equipment.

The testing procedures provided in this chapter are intended to verify that the patient monitor
meets the performance specifications. If the patient monitor or a module fails to perform as
specified in any test, repairs or replacement must be done to correct the problem. If the
problem persists, contact our Customer Service Department.

CAUTION
z All tests should be performed by qualified service personnel only.
z Care should be taken to change the settings in [User Maintenance] and [Factory
Maintenance] menus to avoid loss of data.
z Service personnel should acquaint themselves with the test tools and make sure
that test tools and cables are applicable.

3.1.1 Test Equipment

See the following sections.

3-1
3.1.2 Test Report
Upon completion of the tests, the table of preventative maintenance test reports and the table
of maintenance test reports in this chapter should be kept properly.

3.1.3 Preventative Maintenance

Below are preventative maintenance tests which need to be performed on the monitor. See
the following sections for detailed maintenance procedures.

Visual inspection
NIBP test and calibration
Microsteam and Sidestram CO2 test and calibration
AG test and calibration

3.1.4 Recommended Frequency

Check/Maintenance Item Frequency

Preventative Maintenance Tests

Visual inspection 1. When first installed or reinstalled.
Pressure check 1. If the user suspects that the measurement is
NIBP test Leakage test incorrect.
Calibration 2. Following any repairs or replacement of relevant
Sidestream and Leakage test module.
Microstream Performance test 3.At least once a year is recommended.
CO2 tests Calibration
Leakage test
AG tests Performance test

Calibration

Performance Tests
ECG test and Performance test 1. If the user suspects that the measurement is
calibration incorrect.
Calibration
2. Following any repairs or replacement of relevant
Resp / module.
performance test 3. At least once every two years.

3-2
SpO2 test / Note: At least once a year is recommended for NIBP,
CO2 and AG.

NIBP test and Pressure check

calibration
Leakage test

Calibration

Temp test /

IBP test and Performance test

calibration
Pressure calibration

C.O. test /

Mainstream /
CO2 test and
calibration
Sidestream and Leakage test
Microstream
Performance test
CO2 tests and
calibration Calibration

AG tests Leakage test

Performance test
Calibration

ICG test /

BIS test /

RM test /
CCO/SvO2 test Interconnecting
function
Output calibration
Nurse call relay / If the user suspects that the nurse call or analog output
performance test does not work well.
Analog output /
performance test
Electrical Safety Tests

3-3
Electrical Refer to A Electrical 1. Following any repair or replacement
safety tests Safety Inspection. 2. After the monitor drops.
3. At least once every two years.

Other Tests
1. When first installed or reinstalled.
Power on test 2. Following any maintenance or the replacement of
any main unit parts.
Touchscreen 1. When the touchscreen appears abnormal.
/
calibration 2. After the touchscreen is replaced.
Recorder check / Following any repair or replacement of the recorder.
1. When first installed.
Network print test /
2. Whenever the printer is serviced or replaced.
Functionality 1. When first installed.
test 2. Whenever a battery is replaced.
Battery check
Performance Once a year or if the battery run time reduced
test significantly.

3.2 Preventative Maintenance Procedures

3.2.1 Visual Inspection
Inspect the equipment for obvious signs of damage. The test is passed if the equipment has no
obvious signs of damage. Follow these guidelines when inspecting the equipment:
Carefully inspect the case, display screen, buttons and knob for obvious signs of
damage.
Inspect the SMR and parameter modules for obvious signs of damage.
Inspect the power cord, wall-mount bracket and module accessories for obvious signs of
damage
Inspect all external connections for loose connectors, bent pins or frayed cables.
Inspect all connectors on the equipment for loose connectors or bent pins.
Make sure that safety labels and data plates on the equipment are clearly legible.

3-4
3.2.2 NIBP Tests and Calibration
NIBP Accuracy Test
Tools required:
T-shape connector
Appropriate tubing
Balloon pump
Rigid Vessel with volume 500 25 ml
Reference manometer (calibrated with accuracy equal to or better than 0.75 mmHg)

Follow this procedure to perform the test:

1. Connect the equipment as shown below.

Monitor Manometer

Tubing
Connector for NIBP cuff

Balloon pump
Rigid vessel

2. Before inflation, check that the reading of the manometer should be 0. If not, turn off the
balloon pump to let the whole airway open to the atmosphere. Turn on the balloon pump
after the reading is 0.
3. Select [Main Menu] [Maintenance >>] [NIBP Accuracy Test].
4. Check the manometer values and the monitor values. Both should be 0mmHg.
5. Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump. Then, wait for
10 seconds until the measured values become stable.
6. Compare the manometer values with the monitor values. The difference should be
within 3 mmHg. If it is beyond 3 mmHg, calibrate the monitor by referring to NIBP
Calibration.
7. Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump. Then, wait
for 10 seconds until the measured values become stable and repeat step 6.

3-5
 NOTE
z You can use an NIBP simulator to replace the balloon pump and the reference
manometer to perform the test.
z You can use an appropriate cylinder and a cuff instead of the rigid vessel.

NIBP Leakage Test

NOTE
z You should perform NIBP leakage test before any other NIBP concerned test and
calibration.

Tools required:
An air tubing
Metal container or vessel
Follow this procedure to perform the test:
1. Set [Patient Cat.] to [Adu].
2. Connect a rigid metal container or vessel with a capacity of 500 ml 5% to the NIBP
cuff connector of the monitor.

Monitor

Metal
Connector for Air tubing
vessel
NIBP cuff

3. Select [Main Menu] [Maintenance>>] [NIBP Leakage Test]. The NIBP display
shows [Leakage Testing].
4. After about 20 seconds, the monitor will automatically deflate. This means the test is
completed.

If no message is displayed in the NIBP parameter area, it indicates that the system has no
leakage. If the message [NIBP Pneumatic Leak] is displayed, it indicates that the system
may have a leakage. In this case, check if all connections are good and the cuff and tubing
have no leakage. Perform the test again after making sure all connections are good and the
cuff and tubing have no leakage.

You can either perform a manual leakage test:

1. Perform procedures 1 to 4 in the NIBP Accuracy Test section.

3-6
 2. Raise the pressure in the rigid vessel to 250 mmHg with the balloon pump. Then, wait
for 5 seconds to let the measured values becoming stable.
3. Record the current pressure value, and meanwhile use a time counter to count the time.
Then, record the pressure value after 60s.
4. Compare the two pressure values and make sure the difference should not be greater
than 6 mmHg.

NIBP Calibration
Tools required:
T-shape connector
Approprating tubing
Balloon pump
Metal Vessel with volume 500 25 ml
Reference manometer (calibrated with accuracy equal to or better than 0.75 mmHg)

Follow this procedure to perform a NIBP calibration:

1. Perform procedures 1 to 4 in the NIBP Accuracy Test section.
2. Select [Main Menu] [Maintenance >>] [Factory Maintenance >>] enter the
required password [Calibrate NIBP >>].
3. Set [NIBP Pressure] to 150 mmHg in the [NIBP Measurement Circuit]. Raise the
pump pressure to 150 mmHg. After the pressure value is stabilized, select the
[Calibrate] button to start a calibration.
5. Set patient category to [Adu/Ped] in the [Overpressure Protection Circuit], and raise
the pressure to 330 mmHg. After the pressure value is stabilized, select [Calibrate] to
start a calibration.
6. Set the patient category to [Neo] in the [Overpressure Protection Circuit], and raise
the pressure to 165 mmHg. After the pressure value is stabilized, select [Calibrate] to
start a calibration.

All calibration results are displayed in the [Calibrate NIBP] menu. If the calibration fails,
check the test system for leakage and perform another calibration.

3-7
3.2.3 Sidestream and Microstream CO2 Module Tests
Leakage test
Follow this procedure to perform the test:
1. Plug the module into the module rack.
2. Wait until CO2 warmup is finished and then use your hand or other objects to
completely block the gas inlet of the module or watertrap. The sidestream and
microstream CO2 modules will behave as follows:
Sidestream: The alarm message [CO2 FilterLine Err] is displayed on the screen
after certain time. Block the gas inlet for another 30 s. If the alarm message does
not disappear, it indicates that the module does not leak.
Microstream: The alarm message [CO2 Purging] is displayed on the screen after
certain time. Block the gas inlet for another 30s. If alarm message [CO2 FilterLine
Err] is shown, it indicates that the module does not leak.

Accuracy Test
Tools required:
A steel gas cylinder with 60.05% CO2 and balance gas N2
T-shape connector
Tubing

Follow this procedure to perform the test:

1. Plug the module into the module rack.
2. Wait until the CO2 module warmup is finished, and check the airway for leakage and
perform a leakage test as well to make sure the airway has no leakage.
3. Enter [User Maintenance] [Maintain CO2 Purging] [Calibrate CO2>>].
4. Connect the test system as follows:

Open to the air

Tubing
Relief valve
Monitor

Gas cylinder

3-8
 5. Open the relief valve to vent standard CO2 and make sure that there is an excess gas
flow through the T-shape connector to air..
6. Check the realtime CO2 value is within 6.00.3 in the [Calibrate CO2] menu.

Calibration
Tools required:
A steel gas cylinder with 60.05% CO2 and balance gas N2
T-shape connector
Tubing

Follow this procedure to perform a calibration:

1. Make sure that the sidestream or microstream CO2 module has been warmed up or
started up.
2. Check the airway for leakage and perform a leakage test as well to make sure the airway
has no leakage.
3. Select [Main Menu] [Maintenance >>] [User Maintenance >>] enter the
required password [Maintain CO2 >>] [Calibrate CO2 >>].
4. In the [Calibrate CO2] menu, select [Zero].
5. After the zero calibration is finished successfully, connect the equipment as follows:
Open to the air

Tubing
Relief valve
T-shape connector Monitor

Gas cylinder

6. Open the relief valve to vent standard CO2 and make sure that there is an excess gas
flow through the T-shape connector to air.
7. In the [Calibrate CO2] menu, enter the vented CO2 concentration in the [CO2] field.
8. In the [Calibrate CO2] menu, the measured CO2 concentration is displayed. After the
measured CO2 concentration becomes stable, select [Calibrate CO2] to calibrate the
CO2 module.

If the calibration is finished successfully, the message [Calibration Completed!] is

displayed in the [Calibrate CO2] menu. If the calibration failed, the message [Calibration
Failed!] is displayed. In this case, perform another calibration.

3-9
3.2.4 AG Tests
Leakage Test
1. Plug the AG module into the module rack.
2. Wait for a minute until the AG module warmup is finished and then use your hand or
other objects to completely block the gas inlet of the AG module. An alarm message
[AC Airway Occluded] will be displayed.
3. Block the gas inlet for another 60 seconds. Then select [User Maintenance >>]
[Maintain AG >>] [Calibrate AG >>] and check that the current flow rate is less
than 10 ml/min. If the alarm message does not disappear, it indicates that the module
does not leak.

Accuracy Test
Tools required:
Gas cylinder with a certain standard gas (such as 6 0.05% CO2, Bal N2), or standard
gas mixture. Gas concentration should meet the following requirements : AA 1.5%,
CO2 1.5%, N2O 40%, O2 40%, of which AA represents an anesthetic agent (Des,
Sev, Enf, Iso, or Hal). a/c 0.01 (a is the gas absolute concentration accuracy; c is the
gas concentration)
T-shape connector
Appropriate tubing

1. Plug the AG module into the module rack.

2. Wait for at least 10 min and then perform a leakage test to make sure the airway has no
leakage.
3. Check if the fan inside the AG module works correctly.
4. Connect the test system as follows:

Open to the air

Tubing
Relief valve
Monitor

Gas cylinder

3-10
 5. Adjust the relief valve and make sure the flowmeter reading is stable and within 10 and
50 L/min.
6. Check that the concentration of each composition meets the specification stated in the
Operator's Manual.

Calibration
Tools required:
Gas cylinder with a certain standard gas (such as 6 0.05% CO2, Bal N2), or standard
gas mixture. Gas concentration should meet the following requirements: AA 1.5%,
CO2 1.5%, N2O 40%, O2 40%, of which AA represents an anesthetic agent (Des,
Sev, Enf, Iso, or Hal). a/c 0.01 (a is the gas absolute concentration accuracy; c is the
gas concentration)
T-shape connector
Appropriate tubing

Follow this procedure to perform the pressure calibration:

1. Select [Main Menu] [Maintenance >>] [User Maintenance >>] enter the
required password [Calibrate AG >>] to access the [Calibrate AG] menu.
2. Check the airway and make sure that there are no occlusions or leaks.
Vent the sampling tubing to the air and check if the [Current FlowRate] and [Set
FlowRate] are approximately the same. If the deviation is great, it indicates that
there is an occlusion in the tubing. Check the tubing for an occlusion.
Check the airway and make sure that the airway has no leakage.
3. Connect the test system as follows:

Flowmeter

Sampling line
Relief valve
Monitor
T-shape connector

Cylinder

3-11
 4. Open the relief valve and vent a certain standard gas or gas mixture. Then adjust the
relief valve and make sure the flowmeter reading is stable and within 10 and 50 L/min.
5. In the [Calibrate AG] menu, the concentration and flowrate of each measured gas are
displayed.
If the difference between the measured gas concentration and the actual one is t
very small, a calibration is not needed.
If the difference is great, a calibration should be performed. Select [Calibrate >>]
to enter the calibrate menu.

6. Enter the vented gas concentration. If you use only one gas for calibration, set other
gases concentration to 0.
7. Select [Start] to start calibration.
8. If the calibration is finished successfully, the message [Calibration Completed!] is
displayed. If the calibration failed, the message [Calibration Failed!] is displayed. In
this case, perform another calibration.

CAUTION
z Calibrate the O2 module, If it has been transported for long distance.

3.2.5 Preventative maintenance test report

Customer name
Customer address
Servicing person
Servicing company

3-12
Equipment under test
(EUT)
Model of EUT
SN of EUT
Hardware version
Software version
Test equipment Model/No. Effective date of calibration

Test items Test records Test

results(Yes/No)

Visual inspection
The case, display screen, buttons, knob, SMR, modules, power Yes No
cord, wall-mount bracket and accessories have no obvious signs
of damage.
The external connecting cables are not frayed and the connector Yes No
pins are not loose and bent.
The external connectors are not loose or their pins are not bent. Yes No
The safety labels and data plate are clearly legible. Yes No

NIBP test
The difference is within 3 mm when 0, 50 or 200 mmHg is set Yes No
for NIBP accuracy test.
There is no leakage with NIBP, or the manual leakage test result Yes No
does not exceed 6mmHg/min.
Sidestream CO2 test
Block the gas inlet of the module or watertrap. The sidestream Yes No
CO2 flowrate is slower than 10ml/min and an alarm of CO2
Filterline Err is given. It indicates that there is no leakage.
The displayed CO2 value is within 60.05. Yes No

Microstream CO2 test

Block the gas inlet of the module or watertrap. An alarm of CO2 Yes No
Filterline Err is given. It indicates that there is no leakage.

3-13
The displayed CO2 value is within 60.05. Yes No

AG test
When AG flowrate is slower than 10ml/min, an alarm of AG Yes No
Airway Occluded is given. It indicates that there is no leakage.
The fan inside the AG module works properly. Yes No
The measurement accuracy of CO2, N2O, O2 and AA (AA Yes No
represents an anaesthetic agent) meets the product specifications
in the Operators Manual.

3.3 Power On Test

This test is to verify that the patient monitor can power up correctly. The test is passed if the
patient monitor starts up by following this procedure:
1. Insert two batteries in the battery chamber and connect the patient monitor to the AC
mains, the AC mains LED and battery LED light.
2. Press the power on/off switch to switch on the patient monitor. The operating status
LED lights up, and the technical and physiological alarm lamps light blue and red
respectively.
3. After the start-up screens are displayed, the system sounds a beep indicating the self test
on alarm sounds is passed. At the same time, the alarm lamp turns from yellow to red,
and then turns off together with the technical alarm lamp. This indicates that the self test
on alarm lamps is passed.
4. The patient monitor enters the main screen and start-up is finished.

3-14
3.4 Module Performance Tests
3.4.1 ECG Tests and Calibration
ECG Performance Test
Tool required:
Fluke Medsim 300B patient simulator recommended

Follow this procedure to perform the test:

1. Connect the patient simulator with the ECG module using an ECG cable.
2. Set the patient simulator as follows: ECG sinus rhythm, HR=80 bpm with the amplitude
as 1mV.
3. Check the ECG waves are displayed correctly without noise and the displayed HR value
is within 80 1 bpm.
4. Disconnect each of the leads in turn and observe the corresponding lead off message
displayed on the screen.
5. Set that the simulator outputs paced signals and set [Paced] to [Yes] on the monitor.
Check the pace pulse marks on the monitor screen.

ECG Calibration
Tool required:
Vernier caliper

Follow this procedure to perform a calibration:

1. Select the ECG parameter window or waveform area [Filter] [Diagnostic].
2. Select [Main Menu] [Maintenance>>].
3. Select [Calibrate ECG]. A square wave appears on the screen and the message [ECG
Calibrating] is displayed.
4. Compare the amplitude of the square wave with the wave scale. The difference should
be within 5%.
5. After completing the calibration, select [Stop Calibrating ECG].

3-15
3.4.2 Resp Performance Test
Tool required:
Fluke Medsim 300B patient simulator recommended
Follow this procedure to perform the test:
1. Connect the patient simulator to the module using a non ESU-proof cable and set lead II
as the respiration lead.
2. Configure the simulator as follows: lead II as the respiration lead, base impedance line
as 1500 ; delta impedance as 0.5 , respiration rate as 40 rpm.
3. Check the Resp wave is displayed without any distortion and the displayed Resp value is
within 40 2 rpm.

3.4.3 SpO2 Test

Tool Required:
None.

Follow this procedure to perform the test:

1. Connect SpO2 sensor to the SpO2 connector of the monitor. Set [Patient Cat.] to [Adu]
and [PR Source] to SpO2 on the monitor.
2. Apply the Measure SpO2 sensor to on your ring finger. (Assume that you stay healthy)
3. Check the Pleth wave and PR reading on the screen and make sure that the displayed
SpO2 is within 95% and 100%.
4. Remove the SpO2 sensor from your finger and make sure that an alarm of SpO2 Sensor
Off is triggered.

NOTE
z A functional tester cannot be used to assess the accuracy of a pulse oximeter
monitor. However, it can be used to demonstrate that a particular pulse oximeter
monitor reproduces a calibration curve that has been independently demonstrated
to fulfill a particular accuracy specification.

3.4.4 NIBP Tests

Refer to 3.2.2 NIBP Tests and Calibration.

3-16
3.4.5 Temp Test
Tool required:
Resistance box (with accuracy above 0.1)

Follow this procedure to perform the test:

1. Connect the two pins of any Temp connector of a module to the two ends of the
resistance box using 2 wires.
2. Set the resistance box to 1354.9 (corresponding temperature is 37C).
3. Verify that the displayed value is within 37 0.1C.
4. Repeat steps 1 to 3 and verify another temperature channel.

3.4.6 IBP Tests

IBP Performance Test
Tool required:
Medsim300B patient simulator, MPS450, or other equivalent device
Dedicated IBP adapter cable for test (P/N 009-002199-00 for Medsim 300B, P/N
009-002198-00 for MPS450)

Follow this procedure to perform the test:

1. Connect the patient simulator with the pressure module.
2. Make the patient simulator outputs 0 to an IBP channel.
3. Press the Zero Key on the module to make a zero calibration.
4. Configure the patient simulator as P (static) = 200 mmHg.
5. The displayed value should be within 200 4 mmHg.
6. If the error is beyond 4 mmHg, calibrate the pressure module. If the IBP module was
calibrated with a dedicated reusable IBP sensor, check the calibration together with this
IBP sensor.
7. Make the patient simulator output 120/80 mmHg ART signal and 120/0 mmHg LV
signal to the IBP channel and check that the IBP wave is displayed correctly.
8 Repeat the steps above for all the IBP channels.

3-17
IBP Pressure Calibration
Method 1
Tools required:
Medsim300B patient simulator, MPS450, or other equivalent device
IBP adapter cable for test (P/N 009-002199-00 for Medsim 300B, P/N 009-002198-00 for
MPS450)

Follow this procedure to perform the test:

1. Connect the patient simulator to the pressure connector on the module.
2. Set the patient simulator to 0 for the desired IBP channel.
3. Press the Zero Key on the module to make a zero calibration.
4. Configure the patient simulator as P (static) = 200 mmHg.
5. Select [Main Menu] [Maintenance >>][User Maintenance >>][Cal. IBP
Press. >>]. In the [Cal. IBP Press.] menu, set the calibration value to 200 mmHg.
6. Select the [Calibrate] button next to the desired IBP channel to start a calibration.
7. If the calibration is completed successfully, the message [Calibration Completed!] will
be displayed. Otherwise, a corresponding message will be displayed.

Method 2
Tools required:
Standard sphygmomanometer
Balloon pump
Tubing
T-shape connector

To perform a calibration:
1. Connect the 3-way stopcock, the sphygmomanometer and the balloon pump through a
T-shape connector, as shown below.
2. Vent the transducer to the atmospheric pressure by turning on the 3-way stopcock to the
air. Zero the transducer, and then open the stopcock to the sphygmomanometer.
3. Select [Main Menu][Maintenance >>][User Maintenance >>]enter the
required password [Cal. IBP Press. >>] In the [Cal. IBP Press.] menu, set the
calibration value to 200 mmHg.
4. Inflate using the balloon pump until the reading of sphygmomanometer approximates
the preset calibration value.

3-18
 Pressure transducer

3-way stopcock

Pressure adapter cable

T-shape connector

IBP Module
Sphygmomanometer

5. Adjust the calibration value in the [Maintain IBP] menu until it is equal to the reading
of sphygmomanometer
6. Select the [Calibrate] button to start a calibration
7. The message [Calibration Completed!] is displayed after a successful calibration. If
the calibration failed, the prompt [Calibration Failed!] will be displayed.

3.4.7 C.O. Test

Tools required:
Medsim300B Patient simulator, or MPS450, or equivalent equipment
C.O. adapter box (CI-3 module/cable, P/N: 3010-0289 for 300B, P/N: 5180500 for
MPS450)
C.O. trunk cable (PN: 0010-21-42716)

Follow this procedure to perform the test:

1. Connect the patient simulator and the C.O. module using a C.O. trunk cable and a C.O.
adapter box.
2. Set the blood temperature (BT) to 37C on the patient simulator and check the
temperature value displayed on the monitor is 37 0.2C.
3. On the patient monitor, set [Auto IT] to [Off], [IT] to 2C, and [Comp. Const.] to
0.595 in the [C.O. Setup] menu. Select [C.O. Measure] to enter the C.O. measurement
window.
4. Select [Start] in the C.O. measurement window to start C.O. measurements.
5. On the patient simulator, set C.O. to 5L/min and wait for 3 to 10 seconds.
6. Verify that the C.O. value displayed on the monitor is 50.25L/min.

3-19
3.4.8 Mainstream CO2 Tests

NOTE
z Select [Main Menu][Maintenance >>] [User Maintenance >>]enter the
required password[Maintain CO2], make sure that the setting of [Barometric
Pressure] is correct before performing mainstream CO2 tests.

Tools required:
A steel gas cylinder with 60.05% CO2
A steel gas cylinder with compressed air or N2 (with standard concentration)
Two 3-way valves (power supply controlled)
Flowmeter
Power supply
Tube

Follow this procedure to perform the test:

1. Wait until CO2 warmup is finished and then select [Start Zero Cal.]from [CO2 Setup]
menu to start a zero calibration. If the zero calibration fails, the prompt message [CO2
Zero Failed] is displayed. Otherwise, the baseline of waveform recovers to zero.
2 Set [Apnea Delay] to 10 s in the [Adjust CO2 Limits] menu.
3 Blow to the CO2 sensor to generate a CO2 waveform and then place the sensor in the air.
Check if the alarm message [CO2 Apnea] is displayed on the screen.
4 Connect the test system as follows

3-20
 In the figure above,

1 A steel gas cylinder with 60.05% CO2

2 Flowmeter
3 3-way valve (power supply controlled)
4 Open to air
5 Power supply (controlling two 3-way valves)
6 Compressed air or N2 with standard concentration
7 Mainstream CO2 sensor
8 Patient monitor
9 Tube (preventing back flow)

5 Adjust the power supply and turn on/off 3-way valves to ensure that that only one
cylinder is connected to the Mainstream CO2 sensor via the 3-way valves at one time
and the flowmeter reading is stable and within 2 and 5L/min.
6 Switch between the two cylinders to connect Mainstream CO2 sensor at an intervals of 6
to 10s and check if the displayed CO2 value is within 6.00.3.

3.4.9 Sidestream and Microstream CO2 Module Tests

See section 3.2.3 Sidestream and Microstream CO2 Module Tests.

3.4.10 AG Tests
See section 3.2.4 AG Tests.

3-21
3.4.11 ICG Test
Tool required:
ICG simulator (BZ-4575)
BioZ Dx patient cable (PN: 040-000543-00
BioZ Dx lead wire (PN: 040-000544-00)

1. Connect the ICG simulator and the patient monitor using ICG patient cable and lead
wire.
2. Select [ICG setup] [Patient Demographics >>] and then input parameter values as
follows:

Height 180 cm CVP 6 mmHg

Weight 75 kg PAmean 8 mmHg
PAWP 10 mmHg

3. Switch on the simulator and set as follows: HR=601 bpm, VI=614/1000s,

TFC=322/kOhms. Then, start ICG monitoring.
4. After the measurement becomes stable and check that the measured results are as
follows: HR=602 bpm, VI=614/1000s, TFC=322/kOhms.
5. Set on the simulator as follows: HR=701 bpm, VI=484 /1000s, TFC=322 / kOhms,
and then start ICG monitoring. After the measurement becomes stable and check that the
measured results are as follows: HR=702 bpm, VI=484 /1000s, TFC=322 / kOhms.

3.4.12 BIS Test

You can choose either of the following methods to perform the test:
Method 1:
Tools required:
BIS cable (PN: 6800-30-50761
BIS sensor (PN: 0010-10-42672)

1. Connect the BIS sensor to a healthy, wide-awake adult as directed in the Operators
Manual.
2. Check the EEG wave and BIS numerics displayed on the screen and make sure the BIS
value is within 80-100.

3-22
 Method 2:
Tools required:
BIS simulator (with flexible cable)
BIS cable (PN: 6800-30-50761
1. Connect the BIS sensor with the BIS simulator and select [BIS Setup] [BIS Sensor
Check] to perform a cyclic impedance check.
2. After the cyclic impedance check is finished, check that the result for each electrode is
pass.
3. Check the EEG wave and BIS numeric displayed on the screen.

3.4.13 RM Test
Tool required:
Gas source
Ventilator (calibrated)
Adult artificial lung (PN: 040-000744-00
RM connector (PN: 6800-20-50328
Adult/pediatric flow sensor (PN: 0010-30-42678)

Monitor

Artificial lung
Ventilator
Flow sensor

Follow this procedure to perform the test:

1. Connect the equipment as shown above. Make sure that the blue sensing tube on the
flow sensor is connected with the artificial lung.
2. Set [Patient Cat.] to [Adu]. In the [RM Setup] menu, select [Sensor Type] according
to the used sensor and set [Ventilation Mode] to [Mechanical].
3. Enter the [RM Setup] menu and select [Calibrate >>]. Input the constant marked on
the sensor and calibrate the flow sensor.
4. Configure the ventilator as follows: TV=500 ml, RR =20 rpm, I:E=1:2.
5. Select [Respiratory Loop] in the [RM Setup] menu. Verify that the displayed TV is
within 50050ml and RR is within 201rpm.

3-23
3.4.14 CCO/SvO2 Tests
Interconnecting Function
Tools required:
CCO/SvO2 cable (PN: 115-004083-00)

1. Connect and set the patient monitor and Vigilance monitor per the procedures in the
Operators Manual.
2. Set the Vigilance monitor to Demo mode.
3. Check that the CCO/SvO2 numerics displayed on the patient monitor and Vigilance
monitor are consistent.

Output Performance
Tools required:
Oscillograph (Recommanded model: Agilent DSO5052A)
CCO/SvO2 cable (PN: 115-004083-00)

1. Connect the signal output end of the connecting cables of the CCO/SvO2 module to the
oscillograph.
2. Make the monitor to perform an ECG calibration. Check that the ECG waves displayed
on the oscillograph are consistent with the ECG calibration waves displayed on the
monitor screen.
3. Select [CCO Setup] [Signal Output Setup >>] and then select [Simulated High
Value] from the pop-up menu. Check that the amplitude of electrical level at the signal
output port of MAP, CVP and SpO2 are 50.25V, 50.25V and 100.5V respectively.

3-24
3.5 Nurse Call Relay Performance Test
Tools required:
Oscilloscope

1. Connect the nurse call cable to the Nurse Call Connector of the patient monitor.
2. Enter [Demo] mode. Then, select [Main Menu] [Maintenance >>] [User
Maintenance >>] enter the required password [Others >>].
3. In the [Others >>] menu, select [Nurse Call Setup >>] and then in the [Nurse Call
Setup] menu, select all optional [Alm Lev] and [Alm Cat.], and set [Contact Type] to
[Normally Open]
4. In [Nurse Call Setup >>] menu, set [Signal Type] to [Pulse]. Make the monitor to
generate an alarm and check that the oscillograph displays positive pulses of 1s width
when there is an alarm.
5. In [Nurse Call Setup >>] setup menu, set [Signal Type] to [Continuous].Make the

3-25
3-26
3.10 Network Print Test
Note
z HP LaserJet 1505n or 2035n laser printer is recommended for BeneView series of
patient monitors.

Tools required:
Hub and network cable

3.10.1 Equipment Connection and Setup

1 Connect the patient monitor and network printer to a HUB using common network
cables as follows:

BeneView Network
monitor printer

Cable Cable

HUB

2 Set IP address as follows: Select [Main Menu] [Maintenance >>] [User

Maintenance >>] enter the required password [IP Address Setup >>] and set the
IP address of the patient monitor in the same network segment with that of the network
printer. (See the instructions for use accompanying the printer)
3 Search for printer by selecting [Main Menu] [Print Setup >>] [Printer Setup
>>] [Search Printer]. After a while, the printers model and IP address will appear in
the box beside [Printer].

3.10.2 Print Function Test

1 Enter the Demo mode of the patient monitor.
2 Select [Main Menu] [Print Setup >>] [Realtime Reports >>] [Normal Report]
and then select [Print]. The network printer shall print out the report correctly.

3-27
3.11 Battery Check
Tools required:
None.

Function Test
1. If the patient monitor is installed with batteries, remove the batteries first.
2. Verify that the patient monitor works correctly when running powered form an AC
source.
3. Insert two batteries per the procedures provided in the Operators Manual.
4. Remove the AC power cord and verify that the patient monitor still works correctly.
5. For T5 only: Remove one battery and verify that the patient monitor continues to work
correctly. Verify that the patient monitor can also work independently from another
battery.

Performance Test
Perform the test by referring to the Battery chapter in the Operators Manual and verify the
operating time of the battery meets the product specification.

3-28
3.12 Factory Maintenance
3.12.1 Accessing Factory Maintenance Menu
To access the factory maintenance menu, select [Main Menu] [Maintenance >>]
[Factory Maintenance]and then enter the required password.

The [Factory Maintenance] menu is shown below.

3.12.2 Drawing Waves

There are two methods to draw waves.
Color: selecting Color will have smoother waveforms.
Mono: selecting Mono will have a wider viewing angle.

3.12.3 Recorder
To enable/disable the recorder, select [Recorder] and toggle between [On] and [Off].

CAUTION
z The recorder is disabled if [Recorder] is switched off in the [Factory Maintenance]
menu.

3-29
3.12.4 Software Version
Selecting [Software Version] will show software version information. The [Software
Version] menu is as follows:

3-30
3.12.5 Monitor Information
Selecting [Monitor Information] will show the status of the patient monitor. Monitor
information is displayed as follows:

3.12.6 Calibrate NIBP

For details, refer to section 3.2.2 NIBP Tests and Calibration.

3-31
Maintenance and Test Report
(See the above sections for detailed test procedures and contents)
Customer name
Customer address
Servicing person
Servicing company
Equipment under test (EUT)
Model of EUT
SN of EUT
Hardware version
Software version
Test equipment Model/No. Effective date of calibration

Test items Test records Test

results(Yes/No)

Visual inspection

The case, display screen, buttons, knob, SMR, modules, power Yes No
cord, wall-mount bracket and accessories have no obvious signs
of damage.
The external connecting cables are not frayed and the connector Yes No
pins are not loose and bent.
The external connectors are not loose or their pins are not bent. Yes No
The safety labels and data plate are clearly legible. Yes No

Power-on test

The power-on test is passed. The power indicator and alarm Yes No
system work correctly and the monitor start up properly.

Performance test

ECG performance test and calibration

3-32
ECG waves are displayed correctly without noise and the HR Yes No
value is within 801 bpm.
ECG Lead Off alarm behaves correctly. Yes No
Paced signals are detected and pace pulse marks are displayed Yes No
when [Paced] is set to [Yes]
The difference between the amplitude of the ECG calibration Yes No
square wave and that of the wave scale is not greater than 5%.

Resp test

The Resp wave is not distorted and the Resp value is within Yes No
402 rpm.

SpO2 test

Measure SpO2 on a healthy persons finger and a Pleth wave and Yes No
PR value are displayed. The displayed SpO2 value is within 95%
and 100%

NIBP test and calibration

The difference is within 3 mm when 0, 50 or 200 mmHg is set Yes No

for NIBP accuracy test.
There is no leakage with NIBP, or the manual leakage test result Yes No
does not exceed 6mmHg/min.

Temp test

The value displayed for each Temp channel of the monitor is Yes No
within 370.1C.

IBP test

The static pressure value displayed for each IBP channel is Yes No
within 2002 mmHg.
The ART and LV waves for each IBP channel are displayed Yes No
correctly.

C.O. test

The TB value displayed on the monitor is within 370.2C. Yes No

The displayed C.O. value is within 50.25L/min. Yes No

Mainstream CO2 test

The mainstream CO2 is zeroed successfully and the waveform Yes No

baseline recovers to zero.
CO2 Apnea alarm behaves correctly. Yes No
The displayed CO2 value is within 6.00.3. Yes No

Sidestream CO2 test and calibration

3-33
Block the gas inlet of the module or watertrap. The sidestream Yes No
CO2 flowrate is slower than 10ml/min and an alarm of CO2
Filterline Err is given. It indicates that there is no leakage.
The displayed CO2 value is within 60.05. Yes No

Miscrostream CO2 test and calibration

Block the gas inlet of the module or watertrap. An alarm of CO2 Yes No
Filterline Err is given. It indicates that there is no leakage.
The displayed CO2 value is within 6.00.3 Yes No

AG test and calibration

When AG flowrate is slower than 10ml/min, an alarm of AG Yes No

Airway Occluded is given. It indicates that there is no leakage.
The fan inside the AG module works properly. Yes No
The measurement accuracy of CO2, N2O, O2 and AA (AA Yes No
represents an anaesthetic agent) meets the product specifications
in the Operators Manual.

ICG test

The measured results are as follows: HR=602 bpm, Yes No

VI=614/1000s, TFC=322/kOhms.
The measured results are as follows: HR=702 bpm, VI=484 Yes No
/1000s, TFC=322 / kOhms.

BIS test (you can select either method to perform the test)

Method 1: The BIS value measured on healthy, wide-awake Yes No

adult is within 80-100.
Method 2: Connect to the BIS simulator to perform a cyclic Yes No
impedance check. The EEG wave and BIS numeric are displayed
on the monitor.

RM test

The displayed TV is within 50050ml and RR is within Yes No

201rpm.

CCO/SvO2 test

The CCO/SvO2 numerics displayed on the patient monitor and Yes No

Vigilance monitor are consistent.
The waves (at the ECG signal output port) displayed on the Yes No
oscillograph are consistent with the ECG calibration waves
displayed on the monitor screen.
The amplitude of electrical level at the signal output port of Yes No
MAP, CVP and SpO2 are 50.25V, 50.25V and 100.5V

3-34
respectively.

Nurse call relay performance test

The relay contacts are close when an alarm occurs. Yes No

Analog output performance test

The waves displayed on the oscillograph are identical with those Yes No
displayed on the monitor.

Electrical safety tests

Refer to A Electrical Safety Inspection. All the electrical safety Yes No

tests should be passed.

Touchscreen calibration

The touchscreen is calibrated successfully. Yes No

Recorder check

The recorder can print ECG waves correctly and the printout is Yes No
clear.
Set the recorder to some problems such as out of paper, paper Yes No
jam, etc. the monitor gives corresponding prompt messages.
After the problem is removed, the recorder is able to work
correctly.
Automatic alarm recording for each parameter functions Yes No
correctly when parameter alarms occur.

Network print test

The network printer can print out ECG reports correctly. Yes No

Battery check

The monitor can operates correctly from battery power when an Yes No
AC power failure accidentally occurs.
T5 patient monitor can operate independently on a single battery. Yes No
The operating time of the battery meets the product Yes No
specification.

Test conclusion:

Tested by: Test Date:

3-35
FOR YOUR NOTES

3-36
4 Troubleshooting
4.1 Introduction

In this chapter, patient monitor problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the patient monitor, identify and
eliminate the troubles.

The troubles we list here are frequently arisen difficulties and the actions we recommend can
correct most problems, but not all of them. For more information on troubleshooting, contact
our Customer Service Department.

4.2 Part Replacement

Printed circuit boards (PCBs), major parts and components in the patient monitor are
replaceable. Once you isolate a PCB you suspect defective, follow the instructions in 5
Repair and Disassembly to replace the PCB with a known good one and check that the
trouble disappears or the patient monitor passes all performance tests. If the trouble remains,
exchange the replacement PCB with the original suspicious PCB and continue
troubleshooting as directed in this chapter. Defective PCB can be sent to us for repair.

To obtain information on replacement parts or order them, refer to 6 Parts .

4.3 Patient Monitor Status Check

Some troubleshooting tasks may require you to identify the hardware version and status of
your patient monitor.
1. To view the information on system start time, self check, etc., select [Main Menu]
[Maintenance >>][Monitor Information >>].
2. You can also view the information on the monitors current status by selecting [Main
Menu][Maintenance>>][Factory Maintenance>>]enter the required password
[Monitor Information >>].

4-1
4.4 Software Version Check
Some troubleshooting tasks may require you to identify the configuration and software
version of your patient monitor.
1. To view information on the system configuration and system software version, Select
[Main Menu][Maintenance>>][Software Version>>].
2. You can also view the information on system software version and module software
version by selecting [Main Menu][Maintenance>>][Factory Maintenance>>]
enter the required password [Software Version>>].

4.5 Technical Alarm Check

Before troubleshooting the patient monitor, check for technical alarm message. If an alarm
message is presented, eliminate the technical alarm first. For detailed information on
technical alarm message, possible cause and corrective action, refer to the patient monitors
Operation Manual.

4.6 Troubleshooting Guide

4.6.1 Power On/Off Failures
Symptoms Possible Cause Corrective Action
The patient AC mains not connected Check that AC mains is properly connected or
monitor fails to or battery too low battery capacity is sufficient.
start. AC LED Power supply protection Refer to 4.6.9 Power Supply Failures .
or battery LED
Cables defective or 1. Check that the cables from power switch & LED
does not light
poorly connected board to button board, button board to main board,
and power module to main board are correctly
connected.
2. Check that cables and connectors are not
damaged.
Power switch & LED Replace the power switch & LED board.
board defective
Power module defective Replace the power module.
Mother board Defective Replace the mother board.

4-2
4.6.2 Display Failures
Symptoms Possible Cause Corrective Action
Integrated display Cables defective or 1. Check that cables from the display to the mother
is blank but the poorly connected. board and from the backlight board to the button
patient monitor board/display are correctly connected.
still works 2. Check that the cables and connectors are not
correctly. damaged.
Backlight board Replace the backlight board.
defective
Power module defective Replace the power module.
Display defective Replace the display.
Secondary display Cables defective or 1. Check that the cable between the display and the
does not function. poorly connected. patient monitor is correctly connected.
2. Check that the cables and connectors are not
damaged.
DVI interface board Replace the DVI interface board.
defective
Secondary display Cables defective or 1. Check that the cable between the display and the
displays snows or poorly connected. patient monitor is correctly connected.
flashing specks 2. Check that the cables and connectors are not
damaged.
DVI interface board Replace the DVI interface board.
defective
The mother board is Replace the mother board.
damaged.
Images FPGA error. Update or upgrade FPGA.
overlapped or Cables defective or 1. Check that the cable between the display and
distorted poorly connected. mother board is correctly connected.
2. Check that the cables and connectors are not
damaged.
Touchscreen does Touchscreen disabled
Check if there is a symbol shown above the
not response
[Main Menu] QuickKey. If yes, press the [Main
Menu] QuickKey for more than 3s to enable the
touchscreen.

4-3
 Cables defective or 1. Check that the cables from the touchscreen to the
poorly connected. touchscreen control board, the touchscreen control
board to the button board, and the button board to
the mother board are correctly connected.
2. Check that the cables and connectors are properly
connected
Touchscreen control Replace the touchscreen control board
board defective
Button board defective. Replace the button board.
Touchscreen defective. Replace the touchscreen
Mother board defective Replace the mother board
Touch position Touchscreen not Calibrate the touchscreen
invalid calibrated

4.6.3 Module Rack Failures

Symptoms Possible Cause Corrective Action

SMR
Extension Cable 1. Check that the cable between SMR and main unit
SMR cannot defective or poorly is properly connected
identify connected 2. Check that the connecting cables and connectors
parameter are not damaged.
modules 3. Check that contact screws on SMR are tightly
screwed and properly contact the SMR.
Defective parameter Replace the suspicious parameter module with a
module known good module. Check if the patient monitor
identifies the replacement module. If yes, it means
that the original one is defective.
Wrong communication Upgrade the program of the module or SMR.
board software revision
Module (in some slots) 1. Replace the Nios II module.
unrecognized 2. Replace the 8-slot module rack communication
board.

4-4
 Power supply failure 1. Check if the voltage between two contact screws
in any slot reaches 12V DC. If yes and the
parameter module functions, the PCB assembly in
SRM might fail.
2. If there is no 12 V sent to the SMR, check that
the power module output voltage to the USB
interface board reaches 12V. If yes, the fuse on the
USB interface board might blow. Replace the USB
interface board.
Cable defective or 1. Check that the cable between SMR interface
poorly connected board and communication board is properly
connected.
2. Check that connecting cables and connectors are
not damaged.
Nios II module loose or 1. Check that Nios II module is correctly plug ed
failure 2. If the symptom persists, replace the Nios II
module.
SMR interface board Replace the SMR interface board.
failure
SMR communication Replace the SMR communication board.
board failure
USB interface board Replace the USB interface board.
failure
Mother board failure Replace the mother board.
Integral module rack
Integral module Module failure Replace parameter module. If a new module is
rack cannot identified, the original one is defective.
identify Cable defective or 1. Check that the cables from 3-slot module rack
parameter poorly connected communication board to MPM module rack
modules communication board, module rack to mother board
are properly connected.
2. Check that connecting cables and connectors are
not damaged.
Wrong communication Upgrade the program of the module or Integral
board software revision module rack.
Module (in some slots) Replace the corresponding module rack
unrecognized communication board.

4-5
 Power supply to integral 1. Check if voltage between two contact screws in
module rack abnormal any slot reaches 12VDC. If yes and the parameter
module functions, PCB assembly in the SMR might
fail.
2. If there is no 12V sent to the integrated module
rack, check that power module output voltage to
mother board reaches 12V DC. If yes, mother board
might fail.
3-slot or MPM module Replace the 3-slot or MPM module rack
rack communication communication board.
board failure
Nios II module failure Replace the Nios II module.
Mother board failure Replace the mother board.

4.6.4 Alarm Problems

Symptoms Possible Cause Corrective Action
The alarm lamp Cable defective or 1. Check that cables from alarm LED board to
is not light or poorly connected button board and button board to mother board are
extinguished properly connected.
but alarm 2. Check that connecting cables and connectors are
sound is issued not damaged.
Alarm LED board
Replace the alarm LED board.
failure
Button board failure Replace the button board.
Mother board failure Replace the mother board.
No alarm Select [Main Menu][Maintenance >>][User
sound is issued Maintenance >>]enter the required password
but alarm lamp [Alarm Setup >>], and then in the popup menu, set
Audio alarm disabled
is light [Minimum Alarm Volume] to appropriate setting.
In the [Others] window of the [Alarm Setup]
menu, set [Alm Volume] to appropriate setting.
1. Check that cable between speaker and mother
Cable defective or board is properly connected.
poorly connected 2. Check that connecting cables and connectors are
not damaged.

FPGA audio logic error Upgrade the audio logic part of the FPGA program.

Speaker failure Replace the speaker.

Mother board failure Replace the mother board.

4-6
4.6.5 Button and Knob Failures
Symptoms Possible Cause Corrective Action
Buttons do Cable defective or 1. Check that cable between button board and mother
not work poorly connected board is properly connected.
2. Check that connecting cables and connectors are not
damaged.
Button board failure Replace button board.
Knob does Cable defective or 1. Check that cables from knob to button board, and button
not work poorly connected board to mother board are properly connected
2. Check that connecting cables and connectors are
undamaged.
Knob failure Replace the knob encoder.
Button board failure Replace the button board

4.6.6 Recorder Failures

Symptoms Possible Cause Corrective Action
No printout Recorder module 1. Check if the recorder status LED lights
disabled 2. If yes, enable the module in [Factory Maintenance]
menu. Otherwise, check for other possible causes.
Paper reversed Re-install the paper roll.
Cable defective or 1. Check that cable between recorder and mother board is
poorly connected properly connected.
2. Check that connecting cables and connectors are not
damaged.
Recorder power Check if the power module outputs 5 V DC and 12V DC
supply failure correctly.
Recorder failure Replace the recorder.
Poor print Paper roll not Stop the recorder and re-install the paper roll.
quality or properly installed
paper not Print head dirty 1. Check the thermal print head and the paper roller for
feeding foreign matter.
properly 2. Clean the thermal print head with an appropriate clean
solution.
Print head failure Replace the print head.
Recorder failure Replace recorder.

4-7
4.6.7 Interface Failures
Symptoms Possible Cause Corrective Action
No analog signals or Respective output 1. Select [Main Menu][Analog Output
nurse call signals are disabled Setup]set [Analog Output] to [On].
issued
DVI interface board 1. Check that cable between DVI interface
cable loose board and mother board is properly
connected.
2. Check that connecting cables and
connectors are not damaged.
DVI interface board Replace the DVI interface board.
failure
Mother board failure Replace the mother board.
Device with USB port Cable defective or 1. Check that cable between USB interface
does not function poorly connected board and mother board is properly
(Assume that the connected.
peripheral devices are 2. Check that connecting cables and
good) connectors are not damaged.
USB interface board Replace the USB interface board.
failure
Mother board failure Replace the mother board.

4.6.8 CF Card Problems

Symptoms Possible Cause Corrective Action
CF card malfunctions Wrong CF card or small Use only SanDisk-manufactured CF storage
memory space cards. Those with 4GB memory space are
recommended.
CF card full; data error; Format CF card on PC.
CF card error
CF card failure Replace the CF card.
Cable defective or 1. Check that the cable between CF card
poorly connected board and mother board is correctly
connected.
2. Check that connecting cables and
connectors not damaged.
CF card board failure Replace the CF card board.
Mother board failure Replace the mother board.

4-8
4.6.9 Power Supply Failures
Symptoms Possible Cause Corrective Action
Different battery Battery failure Replace battery.
voltages Cable defective or 1. Check that the cable between battery
poorly connected interface board and power module is
correctly connected.
2. Check that cables and connectors are not
damaged.
Power board failure Replace the power board.
Battery capacity is too Battery failure Replace battery.
low Cable defective or 1. Check that the cable is correctly
poorly connected connected.
2. Check that connecting cables and
connectors are not damaged.
Power board failure Replace the power board.
Battery cannot be Battery failure Replace battery and recharge the replacement
recharged battery. If the replacement battery can be
recharged, the original one fails.
Cable defective or 1. Check that cable between battery interface
poorly connected board and power module is correctly
connected.
2. Check that cables and connectors are not
damaged.
Power board failure Replace power board
No +3.3 V output Power supply protection 1. Turn off the monitor then restart it.
No +5.0 V output Power board failure 2. If the problem remains, disconnect the AC
mains for 5 s and reconnect it, then restart the
No +5.0 V CIS output
patient monitor.
No +12 V output
3. If the problem still remains, replace power
board.

4-9
 NOTE
z When the power module has a failure, it may cause problems to other components,
e.g. the monitor suddenly breaks down during start-up, as the power module may
have a power supply protection. In this case, troubleshoot the power module per
the procedure described in the table above.
z Components of the main unit, SMR and parameter modules are powered by the
power module. In the event that a component malfunctions, check if the operating
voltage is correct. Refer to 2 Theory of Operation for the operating voltage and
measurement points of each component.

4.6.10 Network Related Problems

Symptoms Possible Cause Corrective Action
The patient monitor No connection to LAN 1. Check that the cables and connectors are in
cannot be connected to good condition and that the network is
a CIS. correctly connected.
2. Check that the hub or switch is correctly
configured.
CIS assembly failure 1. Restart the patient monitor, check that a
beep is heard and the CIS fan runs normally
after the system starts up.
2. After starting, select [Main Menu]
[Maintenance>>][User Maintenance>>]
enter the password required. In the [User
Maintenance] menu, [CIS Maintenance]
shall be enabled and switching between
normal monitor screen and CIS screen is
possible.
3. If step 1 and 2 fail, check the CIS fan
assembly for damage and if the power supply
to the CIS assembly is correct. If both of
them work correctly, replace the CIS
assembly.
DVI interface board Replace DVI interface board.
failure
Frequent dropouts and Incorrect LAN cable Check LAN cable connection. LAN cable
network disconnects connection shall not be longer than 50 m.

4-10
 Incorrect IP address Check for IP address conflict. Reconfigure IP
configuration address.
The patient monitor is Incorrect LAN cable Check LAN cable connection. LAN cable
connected to a LAN connection shall not be longer than 50m.
but cannot view other Excessive requests for A patient monitor can only be viewed by 4
patients under the viewing the patient other patient monitors at the same time under
View Others mode monitor at the same time the View Others mode. The excessive view
requests system will be ignored.
Incorrect IP Check for IP address conflict. Reconfigure IP
configuration address.
CIS assembly failure Replace CIS assembly.

4.6.11 Software Upgrade Problems

Symptoms Possible Cause Corrective Action
Boot file upgrade fails Power failure or Return the CPU board to factory for repair.
unintended power off
during boot file upgrade
Program upgrade fails Incorrect network 1. Check that network connector, not CIS
connection connector, on the patient monitor is used.
2. Make sure that the hub or switch run
normally. Check that net twines are of the
right type and have been connected correctly.
Wrong upgrade package Upgrade package shall be .pkg files. Select
has been downloaded package according to system requirement.
Incorrect IP address Configure a fixed IP address in range C as
configuration specified for the patient monitor. We
recommend not to upgrade a program when
the patient monitor is connected to a network
with multiple PCs.

4.6.12 Technical Alarm Messages

Please refer to the Operators manual.

4-11
4.6.13 M51A Self Test Information
New MPM module applies the integrative parameter board (ECG ASIC).

Test Value (New

MPM Selftest Item Test Value Corrective Action
MPM module)
DSP selftest
Not F
information
7024 selftest
Not 7F
information
2131 selftest Not FF Replace the module
Not 1F
information
Normal value7 for 3/5
ECG module selftest
lead module; FF for
information
12-lead module

4-12
5 Repair and Disassembly
5.1 Tools
During disassembly and replacing, the following tools may be required:
Phillips screwdrivers
Small flat-bladed screwdrivers
Contact spanner
Tweezers
Sharp nose pliers
Sleeve

5.2 Preparations for Disassembly

Before disassembling the monitor, finish the following preparations:
Stop monitoring the patient, turn off the monitor and disconnect all the accessories and
peripheral devices.
Disconnect the AC power source and take out both of the batteries.
Pull off all the modules in the integral module rack. If the SMR is connected, disconnect
the SMR from the monitor and then remove all the modules in it.

WARNING
z Before disassembling the monitor, be sure to eliminate the static charges first.
When disassembling the parts labeled with static-sensitive symbols, make sure you
are wearing electrostatic discharge protection such as antistatic wristband or
gloves to avoid damaging the equipment.
z Put the cables or wires in place when reassemble the monitor to avoid short circuit.
z When assembling the monitor, be sure to select proper screws. If an unfit screw is
tightened by force, the monitor may be damaged and the screw or the part may fall
off during use to cause unpredictable damage or human injury.
z Be sure to follow the correct sequence to disassembly the monitor. Otherwise, the
monitor may be damaged permanently.
z Be sure to disconnect all the cables before disassembling any parts. Be sure not to
damage any cables or connectors.
z Be sure to place the monitor face up when disassembling it. Otherwise, the screen
or the knob may be scratched or damaged.

5-1
5.3 Basic Disassembly

5.3.1 Disconnecting the Base

NOTE
z Be sure to disassemble the base first before proceeding with other parts.
z Be sure to place the monitor face up when disassembling it. If lay the monitor face
down, be sure the surface is non-abrasive and static-free. Otherwise, the screen or
the knob may be scratched or damaged.

1. The hook that prevents the power plug off is located beside the AC port in the rear case
of the monitor. Remove this hook and then place the monitor face up and unscrew the
four M412 screws, as shown in the figure below.

5-2
2. Pull out the base and then unplug the two cables marked in the picture, one connecting
the Power Switch & LED board and the button board, and the other connecting the
battery interface board and the power supply assembly.

NOTE
z Exercise care when pulling the base out. Be sure not to damage the cables and
connectors.

5-3
5.3.2 Separating the Front and Rear Half of the Monitor
1. Keep the monitor (without the base) face up. Disconnect the cables marked in the
picture, one connecting the LCD panel and the mother board, and the other connecting
the button board and the mother board.

NOTE
z Release the clip before disconnecting the cable between the button board and the
mother board.

2. Carefully place the monitor face down. Pry up the four screw covers with a small
flat-bladed screwdriver and unscrew the four M312 screws exposed. Then unscrew the
M312 screw in the handle.

5-4
 Avoid pressing the
knob on the table.

NOTE
z Press the cover with a thumb when prying it.
z Avoid pressing the knob on the table.

3. Lift the rear cover assembly to separate it from the front cover assembly.

5-5
5.4 Further Disassembly

5.4.1 Removing the Power Switch & LED Board

1. Locate the cable marked in the picture and disconnect it from the power switch & LED
board.

Left Clip

Right Clip

2. Release the clips with fingers. At the same time pinch the power switch & LED board,
push it to the left and take it out along with the power switch.

NOTE
z Exercise care whe releasing the clips.
z When installing the LED board along with the power switch, put it on the left clip,
unclench the right clip to the right direction slightly, and then press it down.

5-6
5.4.2 Disconnecting the Encoder Assembly

1. Disconnect the cable that connects the knob encoder and the button board. Then
unscrew the two M36 screws and take out the encoder assembly.

5.4.3 Removing the Button Board

1. Disconnect the cables from the button board to the power switch & LED board, knob
encoder, alarm LED board, backlight board and, touchscreen control board and the
mother board.

5-7
 2. Remove the grounding spring and then unscrew the three PT38 screws and take out the
button board.

NOTE
z Do not forget the grounding spring when reassembling.

5.4.4 Removing the Touchscreen Control Board

Unplug the touchscreen cable and the cable from the button board to the touchscreen control
board. Then, unscrew the two M36 screws and remove the touchscreen control board.

5-8
5.4.5 Removing the Inverter
1. Unscrew the six M36 screws and remove the inverter shield.

2. Unplug the cables respectively from the button board and the LCD to the inverter. Then,
unscrew the two M36 screws to remove the inverter.

Heat-conductive insulator

NOTE
z Release the clip (if any) before disconnecting the cable between the LCD and the
inverter.
z When reassembling, check whether the two heat-conductive insulators are in place.

5-9
 5.4.6 Removing the LCD Screen

CAUTION
z Do not touch the LCD screen.
z Disassemble the LCD screen in an environment as dust-free as possible.

1. Unscrew the eight M36 screws and take the screen assembly out carefully. To prevent
the screen from being contaminated by dust, do not touch the screen.

Do not touch the

LCD panel

2. Unscrew the four M3X6 screws and take out the LCD screen.

5-10
3. Unscrew the four M3X6 screws and separate the LCD screen from the two supporters.

5-11
5.4.7 Removing the Alarm Lamp Board
1. After removing the LCD panel, disconnect the cable that connects the alarm lamp board
and the button board, and then remove the alarm lamp board on which there is no screw.

NOTE
z Exercise care when removing the alarm lamp board because it may be adhered to
the LCD assembly (as shown in the above figure).

5-12
5.4.8 Removing the Wireless AP
5.4.8.1 Removing the Internal Wireless AP
1. Unplug the wireless AP cable from the main board. Then unscrew the three M3X6
screws and take out the wireless AP assembly.

2. Unscrew the M3 nut and then remove the wireless AP.

5-13
5.4.8.2 Removing the External Wireless AP
1. Disconnect the network cable and the power cord

2. Press the leaf on the fix board with forceps; push the AP and installation board upwards.
Then remove the AP and installation board.

Press the leaf with a

forceps

Installation board

3. Unscrew the two M38 screws and take out the fix board.

5-14
5.4.9 Removing the CF Assembly
1. Disconnect the cable between the CF driving board and main board. Unscrew the two
M3X6 screws and take out the CF assembly.

2. Unscrew the two M3X6 screws and take out the CF driving board.

5-15
5.4.10 Removing the Main Board

1. Pull out all the connectors on the mother board. There are numbers beside the
connectors, which are listed below.

Number Connected to
J1 Power module
J2 Speaker
J3 Fan
J4 Integral module rack
J5 Button board
J6 DVI interface board
J7 LCD panel
J8 Recorder
J16 Wireless AP
J10 CIS assembly
J11 USB interface board
J12 CF assembly
J22/J23 CPU board, which is connected to the mother board with a socket

5-16
2. Unscrew the four M36 screws as shown in the figure above and take out the main
board that includes the mother board and the CPU board.
3. Unscrew the four M2.56 screws and separate the mother board from the CPU board.
Be sure not to damage the socket that connects the two boards. There is a battery on the
CPU board.

Battery

5-17
5.4.11 Removing the Fan

1. Disconnect the connector that connects the fan and the mother board. Then unscrew the
three M36 screws and remove the fan.

5.4.12 Removing the Speaker

1. Disconnect the connector that connects the speaker and the mother board. Then unscrew
the two M36 screws and remove the speaker.

CAUTION
z When installing a speaker, be sure to keep the cable from the press bar. Otherwise,
the speaker may be short-circuited.

5-18
5.4.13 Removing the Interface Board Assembly

1. Unscrew the four M36 screws and remove the interface board assembly.

2. Unscrew the screws beside the DVI socket and micro-D socket. Then unscrew the two
M36 screws in the holes. After that, pull out the DVI interface board.

Screws beside DVI socket Screws beside micro-D socket

Two M36 Screws in Holes

5-19
 3. Unscrew the two M36 screws and take out the USB interface board upwards.

NOTE
z Before removing the USB interface board, the DVI interface board must be
removed first.
z Be careful not to damage the insulation between the DVI interface board and the
USB interface board. If it is damaged, stick a new one.

5.4.14 Removing the Power Supply Assembly

1. Disconnect the cables from the socket of the power supply.

NOTE
z For some cables, you have to release the clips on it before disconnecting them.

5-20
2. Unscrew the two M420 screws. Be sure to hold the power supply assembly to prevent
it from falling when unscrewing the screws.

3. Lift the power supply assembly slightly to separate it from the two shafts on the rear
cover and then remove the assembly.

5-21
 Shafts

4. Unscrew the two M312 screws and remove the cover of the power supply.

5. Unscrew the two M36 screws. pry out the board with a small flat-bladed screwdriver in
the gap between the power supply board and the housing. Then turn the board over and
unplug the cables from it.

5-22
 Insulator

Equipotential Pillar

NOTE
z Because the power supply board may be adhered to the insulator, be careful not to
damage the parts, connector and cables when prizing it.

5-23
5.4.15 Removing the Integral Module Rack

The following disassembling procedure takes the 5-slot module rack as an example. You can
disassemble other types of module rack by referring to this procedure.

1. Disconnect the cable that connects the integral module rack and the mother board.
Remove the two bolts and unscrew the M36 screw.

Bolts

5-24
2. Pry the snaps out about 1mm away with a small flat-bladed screwdriver. Then insert the
small flat-bladed screwdriver into the position marked in the picture and pry it out about
1mm so that the module rack becomes disengaged from the back cover.

3. If the module rack still engages with the back cover, insert a small flat-bladed
screwdriver into the position marked in the picture and pry it out about 1mm to release
the hidden snap between the integral module rack and the back cover. Then pull out the
module rack.

5-25
 MPM Communication Board 3-slot module Rack Communication Board

CAUTION
z Be sure to release the hidden snaps first when removing the integral module rack.
Otherwise, the monitor will be damaged.

4. Release the three clips on the 3-slot module rack communication board and remove the
Nios II module.

Nios II module

5-26
5. Unscrew the four M3X6 screws and take out the 3-slot module rack communication
board. Unscrew the four M3X6 screws and take out the MPM Communication Board.

MPM Communication Board 3-slot module Rack Communication Board

6. Unscrew the hex nut assy using the sleeve. Then separate the washer, spring and contact
screw from each other.

Contact screw

Leaf

M3 nut

3 flat washer 3 flexible washer

5-27
5.4.16 Removing the Recorder

1. Open the recorder door and unscrew the two M36 screws.

2. Pull the two clips in the directions as indicated and meanwhile pull out the recorder.

NOTE
z Be sure not to damage the connecting cables or connectors when pulling out the
recorder.

5-28
3. Unscrew the M36 screw and remove the cables marked in the picture.

4. Unclench the two clips and meanwhile take out the recorder drive board. Pay attention
to the snap in the front.

Snap

5-29
5. Pull out the press bar upwards about 1mm and then pull off the flexible cable. Remove
the cable that connects the drive board and the button board. Unscrew the PT26 screw
and remove the drive boards grounding cable. Then take out the recorder drive board.

Press bar

5-30
6. Unscrew the two PT26 screws and take out the thermal printhead. Then unscrew the
two PT26 screws and remove the recorders button board.

7. Remove the recorder mounting bracket by pulling out the recorder mounting bracket
from the right side first.

Recorder mounting bracket

5-31
8. Hold and then pinch the recorder housing so that the recorder housing becomes
disengaged from the monitor housing. Then take out the recorder housing.

NOTE
z When pinching the recorder housing, take care not to damage the recorder
housing.
z When reassembling the recorder housing and the recorder mounting bracket,
install the recorder mounting bracket first and meanwhile be sure the two clips are
in right position. Otherwise, the recorder cannot be installed correctly.

5-32
 5.5 Removing the SMR Assembly

1. First remove the 4 screw covers and then unscrew the 4 M38 screws.

Right-side board
Left board

2. Pull off the left- and right-side boards. Be sure to place the rubber loop in position when
reassembling the right board.

5-33
3. From the left side, remove the cable that connects the module rack interface board and
the 8-slot module rack communication board. Then take off the SMR cover.

4. Unclench the two clips and take out the module rack interface board. Be sure not to
damage the snap slot on the left side.

5. Remove the cable that connects the 8-slot communication board and the LED board, the
LED indicator and the light tube.

5-34
6. Unclench the clips and take out the Nios II module. Then unscrew the six M36 screws
and remove the 8-slot module rack communication board.

5-35
7. Use the sleeve to unscrew the hexagon nut and countersunk external toothed lock
washer assembly which can be further separated into the washer, springlet and contact
screw.

Washer Springlet

Hexagon nut and countersunk external Contact screw

toothed lock washer assembly

5-36
5.6 Disassembling Modules

WARNING
z For a reassembled module, a patient leakage current test must be performed
before it is used again for patient monitoring.
z Make sure the monitor is off before disassembling the modules.

The monitor supports three types of modules, single-slot modules, 2-slot modules and 3-slot
modules. The following part describes two typical disassembling procedures.

5.6.1 Disassembling the ICG Module

1. Unscrew the two contact screws and3 spring washer on the back with a dedicated
contact spanner.

5-37
2. Move the snap lock in front of the contact spanner to the unlocking position. Insert a
small flat-bladed screwdriver into the hole on the snap lock and press the snap down
about 1mm. At the same time, push the snap lock forwards with a thumb until the snap
lock and its counterpart separate. Then release the snap lock with a screwdriver.

Snap Lock

3. Unscrew the M36 screw. Then press down, in turn, the two clips that engage the front
cover. At the same time, pull off the front cover carefully to avoid damaging the cables.

4. Press the two clips about 1mm and take off the housing.

5-38
5. The side cover of the module without the housing is composed of two halves. Release
the three snaps to separate the two halves.

6. Take out the non-insulated power board and disconnect all the cables from it.

5-39
 7. Take out the infrared communication board and disconnect all the cables from it.

8. Disconnect all the cables on the ICG board and take off it with the front cover.

5.6.2 Disassembling CO2 Module

1. Remove the four contact screws on the back and two snap locks on the bottom and then
unscrew the two M36 screws by referring to the procedure as described in 5.6.1
Disassembling the ICG Module .

5-40
2. Take off the front cover of the CO2 module by referring to the procedure as described in
5.6.1 Disassembling the ICG Module. Then press the two clips about 1mm and take off
the housing.

5-41
3. Hold the housing with both hands. Press the snap side with the thumb and move the
other side with the index finger and the middle finger to separate the housing into two
halves.

5-42
4. Take out the infrared communication board and disconnect all the cables from it.

5. Disconnect the cables from the button board and unscrew the PT38 screw. Then
release the two clips and take out the board. After that, disconnect the cable to the fan
and remove the button board.

5-43
6. Unscrew the two screws on the front panel. Disconnect the tubing between the watertrap
assembly and CO2 parameter board. Disconnect the cable between the watertrap and
CO2 parameter board. Then take out the watertrap connector assembly.

5-44
7. Disconnect the tubing between the CO2 parameter board and the front panel. Then
release the four clips and remove the CO2 parameter board.

NOTE
z When reinstalling, do not fold the tubings.

5-45
5.6.3 Disassembling the New MPM Module
1. Remove the contact screws and the spanner by referring to steps 1 to 3 as described in
5.6.1 Disassembling the ICG Module.
2. Unscrew the two M36 screws. Then press down, in turn, the four clips that engage the
front cover with a small flat-bladed screwdriver. At the same time, pull off the rear
cover.

5-46
3. Disconnect the cable of the infrared communication board, and release the snap lock to
remove the infrared communication board.

Snap

4. Disconnect the cables of the NIBP inflation pump and the relief valves from the
parameter board. Snip off the cable ties to remove the pump. Release the snap locks to
remove the valves.

5-47
5. Unscrew the two M38 screws on the parameter board. Then pull off the parameter
board rightward as shown below.

5-48
6. Unscrew the two M34 screws on the SpO2 board to separate the SpO2 board and the
parameter board.

7. Unscrew the three M38 screws to separate the front panel assembly and the holder.

5-49
FOR YOUR NOTES

5-50
6 Parts
6.1 Introduction

This section contains the exploded views and parts lists of the main unit, satellite module
rack and parameter modules of the patient monitor. It helps the engineer to identify the parts
during disassembling the patient monitor and replacing the parts.

Hardware architecture of the main unit is shown below:

6-1
6.2 Main Unit

Exploded View

Parts List

SN P/N Description Qty

Front housing assembly 17" LCD, anti-glare
6800-30-50479 or
1 screen 1
6800-30-50480
Front housing assembly17" LCD, touchscreen
2 M6G-020015--- Hose, 0.47 m 1
3 6800-30-50473 Rear housing assembly 1
4 M04-004017--- Crosshead screw M312 5
5 6800-20-50189 Screw cap 4
6 6800-20-50468 Base assembly 1
7 M04-051001--- Screw, M412 4

6-2
6.3 Base Assembly

Exploded View

Parts List

SN P/N Description Qty

1 6800-20-50183 Battery cover L 1
2 6800-20-50386 Battery cover spacer 2
3 6800-20-50181-51 Bottom cover (DPM7) 1
4 M04-004012--- Crosshead screw M36 6
5 6800-20-50212 Base support 1
6 6800-30-50108 Battery interface board 1
7 6800-20-50201-51 Power switch (DPM7) 1
8 6800-30-50088 Power switch board 1
9 M05-010002-06 Lithium battery, 1.1 V, 4500 mAh 2
10 6800-20-50182 Battery cover L 1
11 6800-20-50233 Cushion 4

6-3
6.4 Front housing Assembly
6.4.1 17 LCD with Anti-glare Screen
Exploded View

Parts List

SN P/N Description Qty

1 043-000484-00 Front housing (DPM7) 1
2 6800-20-50199 Alarm LED cover 1
3 6800-20-50390 Light conduction block 2 1
4 6800-20-50389 Light conduction block 1 1
5 6800-30-50086 Indicator board 1
6 6800-20-50691 Insulating strip for alarm LED board 1

6-4
7 6800-20-50220 PC cushion 1 1
8 6800-20-50221 PC cushion 2 1
9 6800-20-50228 Dust-proof pad 7 2
10 6800-20-50227 Dust-proof pad 6 2
11 6800-20-50207 Screen support 4(for 17 anti-glare screen) 1
12 M04-004012--- Crosshead screw M36 22
13 6800-20-50232 Backlight board insulating sheet 1
14 M04-002505--- Crosshead screw M36 2
15 6800-20-50671 Backlight board shielded cover 1
16 6800-20-50692 Backlight board insulating sheet 2
17 0000-10-11072 Converter DC-AC12VDC/700Vrms 1
18 9901-10-23920 Conducting foam 0501080 0.8
19 0000-10-10996 Leaf 92-047 1
20 042-000575-00 Screen mounting plate 1
21 M6T-030003--- Conducting foam, 4105AB51K 4
021-000043-00 or
22 0000-10-11069 17LCD screen 1
(optional )
23 6800-20-50206 Screen support 3(for 17 anti-glare screen) 1
24 6800-20-50336 Anti-glare screen 1
25 6800-20-50392 PC cushion 4 1
26 6800-20-50391 PC cushion 3 1
27 M04-003105--- Tapping screw PT38 3
DPM7 button board (anti-glare/optical encoder)
28 115-001326-01 1
(without shank)
29 6800-20-50198 Silicon buttons 1
30 M6T-040001--- Clamp spring.1707P 1
31 0651-20-76735 Knob (mould MR76734) 1
32 042-000693-00 Knob mounting plate 1
33 0000-10-10789 Optical Encoder 16 steps 5VDC Dip6 1

6-5
6.4.2 17 LCD Touchscreen

Exploded View

Parts List

SN P/N Description Qty

1 043-000484-00 Front bezel (DPM7) 1
2 6800-20-50199 Alarm LED cover 1
3 6800-20-50390 Light conducting block2 1
4 6800-20-50389 Light conducting block1 1
5 6800-30-50086 Indicator board 1
6 6800-20-50691 Insulating strip for alarm LED board 1
7 6800-20-50222 Dust-proof pad 1 1

6-6
8 6800-20-50223 Dust-proof pad 2 1
0000-10-11071 or
9 0000-10-10748 Touchscreen, resistance, 17.1 1
(optional)
10 6800-20-50226 Dust-proof pad 5 2
11 6800-20-50205 Screen support 2(for 17 touchscreen) 1
12 6800-20-50232 Backlight board 1
13 M04-004012--- Crosshead screw M36 22
14 0000-10-11072 Backlight board 1
15 M04-002505--- Crosshead screw M36 2
16 6800-20-50692 Backlight board insulating sheet 2
17 6800-20-50671 Backlight board shield 1
18 0000-10-10996 Berylium-bronze leaf 92-047 1
19 9901-10-23920 Conducting foam0501080 2
6800-30-50082 or Touchscreen control board
20 6800-30-51095 6800-30-51095 only used together with the 1
(optional) optional touchscreen 0000-10-10748
21 042-000575-00 Screen mounting plate 1
22 M6T-030003--- Conducting foam, 4105AB51K 4
0000-10-10754 or
23 0000-10-11069 LCD screen 1
(optional)
24 6800-20-50204 Screen support 1(for 17 touchscreen) 1
25 6800-20-50225 Dust-proof pad 4 2
26 6800-20-50224 Dust-proof pad 3 1
27 6800-20-50142 Touchscreen waterproof strip 1
28 M04-003105--- Tapping screw PT38 3
DPM7 button board (touchscreen/optical
29 115-004216-00 1
encoder) (without shank)
30 6800-20-50198 Silicon buttons 1
31 M6T-040001--- Clamp spring.1707P 1
32 0651-20-76735 Knob (mould MR76734) 1
33 042-000693-00 Knob mounting plate 1
34 0000-10-10789 Optical Encoder 16 steps 5VDC Dip6 1

6-7
6.5 Rear Housing Assembly

6.5.1 Rear Housing Assembly

Exploded View

6-8
6 043-000060-00 Rear housing (new connector) 1
7 M6G-020015--- Hose, 0.3m 1
8 6800-20-50234 Waterproof strip I 1
9 6800-30-50475 Power module assembly 1
10 6800-30-50469 Module rack (maximum configuration) 1
11 043-000561-00 Grey USB cover 1
12 043-000471-00 CIS network port cover 1
13 043-000470-00 USB cover 1
14 043-000469-00 MiniDB9 cover (DPM7) 1
15 6200-21-11629 Speaker 1
16 6800-20-50195 Speaker pad 1
17 M04-004012--- Crosshead screw M36 27
18 6800-20-50187 plug 2
6800-30-50533 or
19 Main support assembly 1
115-003226-00
6800-30-50476 or
20 Interface board assembly 1
115-003227-00
21 6800-30-50474 CIS assembly 1
6800-30-50532 or
22 Main board assembly 1
115-003232-00
23 115-003225-00 6800 internal wireless AP assembly 1
24 115-001868-00 6800 CF card assembly (9211 driving board) 1
25 6800-20-50395 WLAN tray 1
26 6800-20-50143 WLAN overlay 1
27 M04-051054--- Crosshead screw M420 2
28 M04-004015--- Crosshead screw M38 2

6-9
6.5.2 Power module
Exploded View

6-10
Parts List

SN P/N Description Qty

1 0509-20-00098 Grounding terminal 1
2 9211-20-87369 Pothook for power supply plugs 1
3 6800-20-50197-51 Power module chamber (DPM7) 1
4 6800-20-50692 Backlight board insulating sheet 1
5 6800-20-50693 Backlight board insulating plate I, 10027 mm 1
6 M04-004017--- Philips pan head screw GB9074.5-88 M312 2
7 M04-021024--- Large washer class A GB/T96.1-2002 3 2
8 6800-20-50219 Sheet metal 1
9 6800-20-50465 Power board insulating sheet 1
6800 power board
6800-30-50050 or
10 6800 power board PCBA (No voltage decrease, 5V 1
051-000193-00
CIS power board)
11 M04-004012--- Crosshead screw M36 4
12 6800-20-50218 power socket fixture 1
13 6800-20-50636 Waterproof strip for power socket 2
14 009-000255-00 AC input connector and cable 1
Stainless steel nut, hexagon GB/T6170-2000 M6
15 M04-004401--- 1
polished
16 M04-004504--- Spring washer 1
17 M04-021003--- Flat washer 1

6-11
6.5.3 Integral Module Rack

Exploded View

6-12
 Stainless steel hexagon nut GB/T6170-2000 M3
11 M04-000301--- 10
polished
Flat washer-grade A GB/T97.1-20023 nickel plated
12 M04-000802--- 11
to resist rust
Standard spring washerGB/T93-1987 3 nickel
13 M04-000104--- 11
plated to resist rust
14 6800-20-50388 Leaf 10
15 6800-20-50261 Contact spring 10
16 6800-21-51100 Contact screw 10
17 6800-20-50279 Infrared lens 5

6.5.4 Interface Board Assembly

Exploded View (6800-30-50476)

6-13
Parts List

SN P/N Description Qty

1 042-000055-00 DPM7 interface support (new interface) 1
2 051-000470-00 6800 DVI interface board (full configuration) 1
3 6800-20-50241 Interface board insulating plate 1
4 051-000222-00 6800 USB interface board (full configuration) 1
5 6800-20-50745 Waterproof strip 1
6 M04-004012--- Screw, M36 4
7 M6T-030005--- Berilium & bronze leaf 187S304 leaves 7
8 M6T-030005--- Berilium & bronze leaf 187S302 leaves 1
9 M6T-030006--- Berilium & bronze leaf 92-106 nickel plated 6

Exploded View (115-003227-00)

Parts List

SN P/N Description Qty

1 042-000055-00 DPM7 interface support (new interface) 1
2 051-000221-01 6800 DVI interface board (standard configuration) 1
3 6800-20-50241 Interface board insulating plate 1
4 051-000222-01 6800 USB interface board (standard configuration) 1
5 6800-20-50745 Waterproof strip 1

6-14
6 M04-004012--- Screw, M36 4
7 M6T-030005--- Berilium & bronze leaf 187S30 7
8 M6T-030005--- Berilium & bronze leaf 187S30 1
9 M6T-030006--- Berilium & bronze leaf 92-106 , nickel plated 6

6.5.5 Main Support Assembly

Exploded View

6-15
Parts List

SN P/N Description Qty

1 6800-20-50215 Main support 1
2 6800-30-50509 Fan assembly 1
3 M04-051045-00 Pan head screw M2.54 4
4 0000-10-10755 Control board 1
5 6800-30-50112 CIS mother board 1
6 M04-004012--- Crosshead screw M36 12
7 6800-20-50550 CIS hard disk support rack 1
8 6800-20-50387 CIS hard disk insulator 1
9 0000-10-11202 Hard disk 20G 1
10 6800-20-50700 CIS hard disk heat conducting glue 1
11 3003-20-35008 Rubber washer 6
Stainless steel hexagon nut GB/T6170-2000 M3
12 M04-000301--- 4
polished
13 M90-000170--- FAN 12V 8.0CFM 32dBA 40*40*10mm 1
14 6800-20-50147 CIS fan support rack 1

6-16
6.5.6 Main Control Board Assembly
Exploded View

Parts List

SN P/N Description Qty

1 M04-051045--- Cross head screw M2.56 4
051-000220-00 or 6800 mother board (full configuration)
2 1
051-000220-01 6800 mother board (standard configuration)
3 M04-060021--- Stud M2.57+6-6 4
6800-30-50058 or MCF547x CPU module (basic configuration/lead-free) 1
4
051-000150-00 BeneView CPU board
5 M04-011001--- Nut GB6170 M2.5 4
6 M05-010R03--- Lithium cell battery, 3V,35mAh, D12.5*2.0 1

6-17
6.5.7 6800 Internal Wireless AP Assembly
Exploded View

Parts List

SN P/N Description Qty

1 045-000196-00 Chip radiator 1
2 0000-10-10777 Wireless AP 1
3 9211-20-87346 Wireless AP mounting screw 1
4 042-000599-00 DPM7 wireless AP mounting support 1
5 M04-011002--- Hex nut assy M3 2

6.5.8 Others

P/N Description Qty

CIS assembly 6800-30-50474

0000-10-11201 Memory bank 1
0000-10-11202 Hard disk 1
3003-20-35008 Rubber washer 6
0000-10-10755 Control board 1
6800-20-50304 Ethernet cable for DVI interface board 1
6800-20-50333 CIS board flat cable 1

6-18
6800-20-50387 CIS hard disk insulating plate 1
6800-20-50550 CIS hard disk support 1
6800-20-50690 Hard disk signal wire 1
6800-20-50692 Backlight board thermo-conductive insulating plate 1
6800-20-50700 Heat conducting block for CIS hard disk 1
6800-30-50112 CIS mother board 1
M04-004012--- Crosshead screw 3
M04-051045-00 Stainless steel crosshead screw 4
M05-100R29-02 Lithium button cell battery, 3V 220mAh D20*3.2 1

TR6F recorderTR6F-30-67306

0000-10-11079 Thermal print head 1

9201-20-36007 Grounding wire 1
M04-051003--- Crosshead tapping screw PT26 6
TR6F-20-67300 Recorder chamber 1
TR6F-20-67301 Recorder door 1
TR6F-20-67302 Spanner 1
TR6F-20-67303 Internal adapter 1
TR6F-20-67304 Back spring 1
TR6F-20-67305 Silicon button 1
TR6F-20-67307 Overlay 1
TR6F-20-67314 Cable from recorder drive board to recorder button board 1
TR6F-30-67308 Recorder button board 1
TR6F-30-67310 Recorder drive board 1

6-19
6.6 SMR Assembly

6.6.1 SMR Assembly

Exploded View

Parts List

SN P/N Description Qty

1 6800-20-50249-51 Inside assembly 1
2 M6G-020015--- Hose 1
3 6800-30-51154 Interface board 1
4 6800-20-50250 Rear housing 1
5 6800-20-50254 Side plate fixture 2
6 M04-004015--- Crosshead screw M38 4
7 6800-20-50308 Screw cap 2 4
8 6800-20-50253 Side plate, right 1
9 6800-20-50262 Rubber washer 1
10 6800-20-50251 Handle 1
11 6800-20-50252 Side plate, left 1
12 6800-20-50263 Cushion 4

6-20
6.6.2 SMR Inside Assembly

Exploded View

Parts List

SN P/N Description Qty

1 6800-20-50519 Insulating plate 1
2 9201-20-36010 Torsion spring washer 2
3 6800-20-50256 Light conducting pole 1
4 6800-20-50261 Contact spring 16
5 6800-21-51100 Contact screw 16
6 6800-20-50279 Infrared light filter 8
7 6800-20-50249-51 SMR inside assembly 1
8 6800-20-50388 Leaf 16

6-21
9 M04-021024--- Washer 17
10 M04-011002--- Hex nut assy 16
11 6800-20-50257-51 Reinforced section steel 1
12 6800-30-51153 8-slot module rack communication board 1
13 M04-004306--- Stud screw M316+8-8 coated with antirust nickel 2
14 6800-20-50233 Cushion 10
15 M04-000104--- Spring washer GB93 3 1
16 M04-004012--- Crosshead screw M36 6
17 M04-000306--- Stud screw M310+8-8 coated with antirust nickel 1
18 6800-30-50075 Nios II module 1

6.7 Parameter Modules

6.7.1 MPM Module
Exploded View

6-22
Parts List

SN P/N Description Qty

1 6800-20-50278 Spanner 2
2 6800-20-50293 Screw 2
3 6800-20-50279 Infrared light filter 1
4 M04-000104--- Spring washer 2
5 6800-20-50273 Rear cover 1
6 6800-20-50339 Waterproof seal 02 1
7 6800-30-50684 MPM module infrared communication backboard 1
8 6800-20-50275 Right cover 1
9 M51A-30-80924 NIBP&MPM analog module 1
10 M51A-30-80870 MPM front panel assembly 1
11 M04-005005--- Crosshead screw M36 2
12 6800-20-50274 Left cover 1
13 M04-011002--- M3 nut with spring washer 2
14 6800-20-50292 Fixer 2
15 6800-20-50870 Cushion 2

6-23
6.7.2 New MPM Module
New MPM module applies the integrative parameter board (ECG ASIC).
Exploded View

6-24
Parts List

SN P/N Description Qty

1 M90-000156--- Plastic hex nut M3 2
051-000976-00 M51A Multi-parameter module, 5-lead, standard

051-000977-00 M51A Multi-parameter module, 5-lead, full

1
2 051-000978-00 M51A Multi-parameter module, 12-lead, full As configured
M51A Multi-parameter module, 5-lead, full, IBP,
051-001037-00
Masimo
3 A21-000007--- Silicone tube 1.65 inch
4 M90-000155--- Plastic hex stud screw, M312 2
5 047-006240-00 Insulation sheet for SpO2 board 1
051-000943-00 9008 V2.0 SpO2 board
1
6 0671-00-0102-01 Nellcor SpO2 board
As configured
040-001149-00 Masimo, MS-2013, SpO2 board
7 M04-051001-01 Crosshead screw M34 2
8 6800-20-50339 Waterproof seal 02 1
9 M04-004015--- Cross pan head screw with washer M38 5
10 043-001964-00 Holder 1

115-011209-00 New MPM front panel assembly, Midnary SpO2

115-011210-00 New MPM front panel assembly, Nellcor SpO2

New MPM front panel assembly, Masimo2013

15-011211-00
SpO2
1
11 New MPM front panel assembly, Mindray SpO2,
115-011212-00 As configured
no IBP
New MPM front panel assembly, Nellcor SpO2,
115-011213-00
no IBP
New MPM front panel assembly, Masimo SpO2,
115-011214-00
no IBP
12 6800-20-50394 Snap close 1
13 A90-000031--- Cable tie, CHS-4150mm 2
14 M04-011002--- M3 nut with washer 2
115-011562-00 New M51A Infrared communication board
1
15 New M51A Infrared communication board, no
115-011563-00 As configured
IBP
16 6800-20-50292 Fixer 2

6-25
SN P/N Description Qty
17 801-6800-00211-00 NIBP pump for M51A and iPM 1
18 S1-0103-00-0511 Tee connector, White, Nylon 3
19 0010-10-12408 Inline Filter 2
20 082-000098-00 630F Reducer 1
21 082-000864-00 Valve 1
22 M04-005005--- Flat head screw, Phillips M36 2
23 6800-20-50278 Spanner 2
24 M04-000104--- Spring Washer 2
25 6800-20-50293 Screw 2
26 6800-20-50279 Infrared light filter 1
27 6800-20-50273 Rear cover 1
28 049-000328-00 Silicone tee tube 1
29 M90-100028-01 Connector 1
30 009-002220-00 Cable for infrared Communication board 1

6.7.3 C.O. Module

Exploded View

6-26
Parts List

SN P/N Description Qty

1 6800-20-50264-54 Front panel (C.O./English) 1
2 6800-20-50284 Silicon button 1
3 6800-20-50282 Silicon button fixture 1
4 6800-30-50114 Button board 1
5 M04-003105--- Tapping screw PT38 1
6 6800-20-50269 Left cover 1
7 6800-20-50338 Waterproof seal 01 1
8 6800-20-50268 Rear cover 1
9 6800-20-50279 Infrared light filter 1
10 6800-20-50293 Screw 2
11 M04-000104--- Spring washer 2
12 6800-20-50278 Spanner 1
13 6800-20-50292 Fixer 2
14 6800-30-50798 CO module infrared communication board 1
15 M04-011002--- M3 nut with spring washer 2
16 M03B-30-26064 C.O./IBP improved board (M03B) 1
17 6800-20-50270 Left cover 1
18 9211-21-87243 C.O. connector cable 1
19 M04-005005--- Crosshead screw M36 1
20 6800-20-50394 Snap close 1
21 6800-20-50286 Locking device 1

6-27
6.7.4 RM Module

Exploded View

Parts List

SN P/N Description Qty

1 6800-20-50264-53 Front panel (RM/English) 1
2 6800-20-50284 Silicon button 1
3 6800-20-50282 Silicon button fixture 1
4 6800-30-50114 Button board 1
5 M04-003105--- Tapping screw PT38 1
6 6800-20-50269 Left cover 1
7 6800-20-50338 Waterproof seal 01 1
8 6800-20-50268 rear cover 1
9 6800-20-50293 screw 2
10 M04-000104--- Spring washer 2
11 6800-20-50279 Infrared light filter 1

6-28
12 6800-20-50278 Spanner 1
13 6800-30-50812 RM module infrared communication board 1
14 M04A-30-58452 RM main unit 1
15 6800-20-50270 right cover 1
16 M04-005005--- Crosshead screw M36 1
17 6800-30-50152 Infrared detecting board 1
18 6800-20-50394 Snap close 1
19 6800-20-50286 Locking device 1
20 6800-30-50489 Connector assembly 1

6.7.5 ICG Module

Exploded View

6-29
Parts List

SN P/N Description Qty

1 0010-10-42826 Signal wire 1
2 6800-20-50266-51 Front panel (ICG/English) 1
3 6800-20-50284 Silicon button 1
4 6800-20-50282 Silicon button fixture 1
5 6800-30-50114 Button board 1
6 M04-003105--- Tapping screw PT38 1
7 0010-10-42827 ICG module PCB assembly 1
8 6800-20-50269 Left cover 1
9 6800-30-50094 Non isolating power board 1
10 6800-20-50338 Waterproof seal 01 1
11 6800-20-50268 Rear cover 1
12 6800-20-50279 Infrared light filter 1
13 M04-000104--- Spring washer 2
14 6800-20-50293 Screw 2
15 6800-20-50278 Spanner 1
16 6800-20-50292 Fixer 2
17 6800-30-50802 ICG module infrared communication board 1
18 M04-011002--- M3 NUT WITH SPRING WASHER 2
19 6800-20-50270 Right cover 1
20 M04-005005--- Crosshead screw M36 1
21 6800-20-50394 Snap close 1
22 6800-20-50286 Locking device 1
23 M39-059004--- Wire fixture 1

6-30
6.7.6 AG Module

Exploded View

Parts List

SN P/N Description Qty

1 6800-20-50276-51 AG front panel (English) 1
2 6200-20-11614 Gas outlet 1
Stainless steel Hex nut GB/T6170-2000 M5,
3 M04-000501--- 1
polished
4 M04-005005--- Crosshead screw M36 2
5 6800-20-50286 Locking device 2

6-31
6 6800-20-50394 latch 1
7 6800-21-50310 Bisx connecter cable 1
8 6800-20-50164 Module fan and cable 1
9 6800-20-50540 Module fan cushion 4
10 6800-20-50289 Fan pressing plate 1
11 M04-051003--- Crosshead tapping screw PT26 6
12 9200-21-10605 AG module box 1
13 6800-20-50290 Aluminium support rack 1
14 9200-10-10529 AG module 1
Volume measuring fixing washer (mold
15 3001-10-06985 3
WSR-3149)
16 M04-011002--- M3 nut with spring washer 4
17 6800-30-50097 Module infrared communication backboard 2
18 6800-20-50292 Fixer 4
19 6800-20-50278 spanner 2
20 6800-20-50293 screw 4
21 M04-000104--- Spring washer 4
22 6800-20-50279 Infrared light filter 2
23 6800-20-50277 AG module rear housing 1
24 6800-20-50340 Waterproof seal 03 1
25 M04-006512--- Crosshead screw M46 2
26 6800-20-50291 O2 module mount 1
27 M04-004012--- Crosshead screw M36 8
28 9200-10-10531 O2 module 1
29 6800-20-50281 Infrared communication backboard support rack 1
30 6800-30-50092 Isolating power board 1
31 M04-000405--- Crosshead screw M38 8
32 6800-20-50699 AG module insulating pad 4
33 M04-003105--- Tapping screw PT38 1
34 6800-30-50118 AG/CO2 button board 1
35 6800-20-50283 Double module button pressing plate 1
36 6800-20-50285 Double module silicone button 1
37 9200-10-10591 AG watertrap rack 1
38 9200-10-10560 AG watertrap connector (with screw/60-13510-00) 1

6-32
6.7.7 BIS Module

Exploded View

Parts List

SN P/N Description Qty

1 6800-20-50264-51 Front panelBIS/English 1
2 6800-20-50310 BISx connector cable 1
3 6800-20-50284 Silicon button 1
4 6800-20-50282 Silicon button fixture 1
5 6800-30-50114 Button board 1
6 M04-003105--- Tapping screw PT38 1
7 6800-20-50269 Left cover 1
8 6800-30-50092 Isolating power board 1
9 6800-30-50800 BISX module infrared communication board 1
10 6800-20-50286 Locking device 1
11 6800-20-50338 Waterproof seal 01 1
12 6800-20-50268 Rear cover 1
13 6800-20-50279 Infrared light filter 1
14 6800-20-50293 Screw 2

6-33
15 M04-000104--- Spring washer 2
16 6800-20-50278 Spanner 1
17 6800-20-50292 Fixer 2
18 M04-005005--- Crosshead screw M36 1
19 6800-20-50394 Snap close 1
20 M04-011002--- M3 nut with spring washer 2
21 6800-20-50270 Right cover 1

6.7.8 IBP Module

Exploded View

Parts List

SN P/N Description Qty

1 6800-20-50265-51 Front panel (IBP/English) 1
2 6800-20-50286 Locking device 1
3 M04-005005--- Crosshead screw M36 1
4 6800-21-50312 IBP connector cable 2
5 M03a-30-26058 IBP board 1
6 6800-20-50269 Left cover 1
7 M04-011002--- M3 nut with spring washer 2

6-34
8 6800-20-50292 Fixer 2
9 6800-20-50394 Snap close 1
10 6800-20-50278 Spanner 1
11 6800-20-50293 Screw 2
12 M04-000104--- Spring washer 2
13 6800-20-50279 Infrared light filter 1
14 6800-20-50268 Rear cover 1
15 6800-20-50338 Waterproof seal 01 1
16 6800-30-50796 IBP module Infrared communication back board 1
17 6800-20-50270 Right cover 1
18 M04-003105--- Tapping screw PT38 1
19 6800-30-50114 Button board 1
20 6800-20-50282 Silicon button fixture 1
21 6800-20-50284 Silicon button 1

6.7.9 Mindray CO2 Module

Exploded View

6-35
Parts List

SN P/N Description Qty

1 6800-20-50275 2-slot module inner housing, right side 1
2 M04-003105--- Tapping screw PT38 1
3 6800-30-50116 2-slot button board 1
4 6800-20-50283 2-slot module button pressing plate 1
5 6800-20-50285 2-slot module silicone button 1
6 M04-000501--- Stainless steel nut 1
7 043-000265-00 Mindray CO2 front panel (English) 1
8 9211-30-87429 Watertrap connector assembly (ARTEMA) 1
9 6200-20-11614 Gas outlet 1
10 6800-20-50286 Locking device 2
11 M04-005005--- Crosshead screw M36 2
12 6800-20-50394 Latch 1
13 6800-20-50164 Module fan and cable 1
14 6800-20-50540 Module fan cushion 4
15 6800-20-50289 Fan pressing plate 1
16 M04-051003--- Tapping screw PT2.06 4
17 M02B-30-64513 CO2 main unit 1
18 6800-20-50274 2-slot module inner housing, left side 1
19 6800-30-50804 Mindray CO2 module infrared communication board 1
20 6800-20-50339 Waterproof seal 02 1
21 M04-011002--- M3 nut with spring washer 2
22 6800-20-50292 Fixer 2
23 6800-20-50278 Snap plate 2
24 6800-20-50273 2-slot module rear housing 1
25 M04-000104--- Spring washer 2
26 6800-20-50279 Infrared light filter 1
27 6800-20-50293 Screw 2

6-36
6.7.10 Oridion CO2 Module
Exploded View

Parts List

SN P/N Description Qty

1 6200-20-11614 Outlet 1
2 9201-20-35914 Connector cover 1
3 6800-20-50267-51 Front panel (microstream CO2/English) 1
4 M04-000501--- Stainless steel nut 1
5 6800-20-50284 Silicon button 1
6 6800-20-50282 Silicon button fixture 1
7 6800-30-50114 Button board 1
8 0010-10-42559 Microstream CO2 module 1
9 6800-30-50094 Non isolating power board 1
10 6800-20-50269 Left cover 1
11 6800-20-50268 Rear cover 1
12 6800-20-50279 Infrared light filter 1
13 6800-20-50293 Screw 2
14 M04-000104--- Spring washer 2
15 6800-20-50278 Spanner 1

6-37
16 6800-20-50338 Waterproof seal 01 1
17 6800-20-50292 Fixer 2
18 6800-30-50806 Oridion CO2 module infrared communication board 1
19 M04-011002--- M3 nut with spring washer 2
20 6800-20-50270 Right cover 1
21 9201-30-35959 Connector 1
22 M04-005005--- Crosshead screw M36 1
23 M04-003105--- Tapping screw PT38 2
24 6800-20-50286 Locking device 1
25 9201-20-36010 Torsion spring washer 1
26 6800-20-50394 Snap close 1
27 9201-20-35961 Torsion spring 1

6.7.11 CCO Module

Exploded View

6-38
Parts List

SN P/N Description Qty

1 043-000473-00 CCO/SvO2 module front panel (English) 1
2 6800-20-50284 Silicon button 1
3 6800-20-50282 Silicon button fixture 1
4 6800-30-50114 Button board 1
5 M04-003105--- Tapping screw PT38 1
6 6800-20-50269 Single-slot mod8.2(-)ule inner housing, left side 1
7 6800-20-50338 Waterproof seal 01 1
8 6800-20-50268 Rear cover 1
9 6800-20-50279 Infrared light filter 1

6-39
6.8 Remote Display Box
Exploded View

Parts List

SN P/N Description Qty

1 M12A-20-75103 CIS lock catch 1
2 M12A-20-75107 Lock catch spring 1
3 M12A-21-75110 CIS bottom housing 1
4 M6G-020015--- Silicone tube 1
5 M04-011001--- Hex nut GB/T6170-2000M2.5 4
6 M04-060021--- Stud screw M2.57+6-6 4
7 M11A-30-75026 Remote display mother board 1
8 M11A-30-75000 Equipment interface board 1
9 M11A-20-75004-51 Remote display box rack 1
10 M12A-30-75002 Indicator board 1
11 M12A-20-75106 Light block 1
12 M12A-20-75101-51 CIS top housing 1
13 M12A-20-75102-52 Remote display box light cover 1
14 M04-004705--- Cross pan head screw M2.512 3
15 6800-20-50164 Module fan and cable 1

6-40
16 M04-004012--- Cross pan head screw with washer M36 10
MCF547x CPU module (basic
17 6800-30-50058 1
configuration/lead-free process)
18 M04-051045--- Cross pan head screw M2.56 4
19 M12A-20-75105 CIS box cushion 4
20 M04-000505--- Cross pan head screw M320 4

6.9 Wireless AP
Exploded View

Part List

SN P/N Description Qty

9201-20-36008-51 or
(ASUS)Wireless network card fixed board
1 9201-20-35916-51(configured 1
Wireless network card fixed board (DLINK)
with D-link AP)
M04-004015---or Cross recessed small pan head screw with
2 M04-051147---(configured washer M38 2
with D-link AP) Cross recessed countersunk head screw M38
3 9201-20-36107 Wireless network card locking plate 1
4 9201-20-36109 Wireless network card spacer 2
5 9201-20-36009-51 or Wireless network card installation board (ASUS) 1

6-41
 9201-20-35917-51(configured Wireless network card installation board
with D-link AP) (DLINK)
6 9201-20-36110 Overlay of wireless network card fixed board 1
0000-10-10777 or Wireless AP 54Mbps mini-type (ASUS)
7 1
0000-10-11296 Wireless AP 2.4GHz 54Mbps(DLINK)

6.10 Replaceable Parts

To replace the parts, please refer to 5 Repair and Disassembly and the exploded views above.

NOTE
z Here we list most replaceable parts. If you need more parts, please contact our
Customer Service Department.

6.10.1 Main Unit

P/N Description Qty

Rear housing assembly

6800-20-50194 Recorder cover 1
801-6800-00080-00 TR6F recorder 1
6800-20-50301 Recorder to main board cable 1
6800-20-50197-51 Mains container 1
6800-20-50298 Cable, power board to battery interface board 1
6800-20-50155 Cable, main unit to infrared communication board 1
801-6800-00141-00 6800 3-slot module rack communication board 1
801-6800-00004-00 MPM module rack communication board 1
801-6800-00005-00 NiosII module 1
023-000229-00 CF card 1
6800-20-50198-51 Key pad 1
043-000060-00 Rear housing (new interface) 1
6800-20-50672 Cable, main board to DIV interface board 1
6800-20-50673 Cable, main board to USB interface board 1
801-6800-00192-00 Main board assembly 1
801-6800-00131-00 6800 CF assembly (9211 driving board) 1

6-42
801-6800-00015-00 Interface board assembly 1
801-6800-00033-00 Fan assembly 1
6800-20-50681 Speaker & cable 1
115-013391-00 CIS assembly 1
Front housing assembly
0000-10-10750 or
Inverter 1
0000-10-11073(optional)
021-000043-00 or LCD screen only used together with optional
1
0000-10-11069 (optional) inverter 0000-10-11073
043-000483-00 or
Front bezel (DPM7) 1
043-000090-01
0000-10-11071 or
Touchscreen 1
0000-10-10748 (optional )
801-6800-00008-00 Touchscreen control board 1
Touchscreen control boardonly used together
801-6800-00045-00 (optional) 1
with optional touchscreen 0000-10-10748
Button board(1280x1024-1+anti-glare) (without
801-6800-00081-00 1
shank)
Button board (1280x1024-1+touchscreen )
801-6800-00082-00 1
(without shank)
801-6800-00009-00 Alarm LED board 1
801-6800-00145-00 Encoder assembly (without shank) 1
DPM7 service kit of anti-glare screen front
801-6800-00120-00 1
housing
801-6800-00121-00 DPM7 service kit of touchscreen front housing 1
Base assembly

6800-20-50181-51 Bottom cover 1

801-6800-00011-00 Battery interface board 1

801-6800-00010-00 Power switch board 1

6-43
6.10.2 SMR
P/N Description Qty
801-6800-00005-00 NiosII module 1
801-6800-00047-00 SMR communication board 1
801-6800-00048-00 SMR interface board 1
801-6800-00038-00 SMR indicating lamp assembly 1
6800-20-50249-51 SMR inside assembly 1
6800-20-50250-51 SMR rear housing 1
6800-20-50251 Handle 1

6.10.3 New MPM Material

P/N Description Qty
0671-00-0102-01 Nellcor SpO2 board (MDU) 1
051-000943-00 9008 V2.0 SpO2 board 1
040-001149-00 Masimo MS-2013 SpO2 board(for Shenzhen only) 1
New M51A module infrared communication board 1
115-011563-00
(without IBP)
115-011562-00 New M51A module infrared communication board 1
New M51A integrative parameter board(5-lead/ standard 1
051-000976-00
configuration)
New M51A integrative parameter board (5-lead/full 1
051-000977-00
configuration)
New M51A integrative parameter board (12-lead/full 1
051-000978-00
configuration)
New M51A integrative parameter board (5-lead/full 1
051-001037-00
configuration/IBP/Masimo SpO2)
801-M51A-00001-00 New MPM airway assembly (FRU) 1
New MPM7 module IBP upgrade package (Mindray 1
801-M51A-00002-00
algorithm), FRU
New MPM8 module IBP upgrade package (Mindray 1
801-M51A-00003-00
algorithm), FRU
New MPM9 module IBP upgrade package (Mindray 1
801-M51A-00004-00
algorithm), FRU
801-M51A-00005-00 New MPM10 module IBP upgrade package (Mindray 1

6-44
 algorithm), FRU
New MPM11 module IBP upgrade package (Mindray 1
801-M51A-00006-00
algorithm), FRU
New MPM12 module IBP upgrade package (Mindray 1
801-M51A-00007-00
algorithm)
New M51A integrative parameter board (12-lead/full 1
801-M51A-00008-00
configuration/Mortara algorithm/ARR), FRU
New M51A integrative parameter board (12-lead/full 1
801-M51A-00009-00
configuration/Mortara algorithm/ARR+ST), FRU
New M51A integrative parameter board (12-lead/full 1
801-M51A-00010-00 configuration/Mortara algorithm/ARR+ST+ interpretation
of resting 12-lead ECG)
New M51A integrative parameter board (12-lead/full 1
801-M51A-00011-00 configuration/Mindray algorithm/single heart rate meter),
FRU
New M51A integrative parameter board (5-lead/standard 1
801-M51A-00012-00
configuration/Mortara algorithm/ARR)
New M51A integrative parameter board (5-lead/standard 1
801-M51A-00013-00
configuration/Mortara algorithm/ARR+ST), FRU
New M51A integrative parameter board (5-lead/standard 1
801-M51A-00014-00
configuration/Mindray algorithm/single heart rate meter)
New M51A integrative parameter board (5-lead/full 1
801-M51A-00015-00
configuration/Mortara algorithm/ARR), FRU
New M51A integrative parameter board (5-lead/full 1
801-M51A-00016-00
configuration/Mortara algorithm/ARR+ST), FRU
New M51A integrative parameter board (5-lead/full 1
801-M51A-00017-00
configuration/Mindray algorithm/single heart rate meter)
New M51A integrative parameter board (5-lead/full 1
801-M51A-00018-00
configuration/Masimo/ARR), FRU
New M51A integrative parameter board (5-lead/full 1
801-M51A-00019-00
configuration/Mortara algorithm/Masimo/ARR+ST)
New M51A integrative parameter board (5-lead/full 1
801-M51A-00020-00 configuration/Mindray algorithm/Masimo/ single heart rate
meter), FRU
801-M51A-00021-00 New MPM module gas pump assembly, FRU 1
082-000864-00 Valve, normally open 1
043-001964-00 Bracket 1
115-011209-00 New MPM module front housing assembly(Mindray SpO2) 1
115-011210-00 New MPM module front housing assembly (Nellcor SpO2) 1

6-45
 New MPM module front housing assembly (Masimo2013 1
115-011211-00
SpO2)
New MPM module front housing assembly (Mindray 1
115-011212-00
SpO2/without IBP)
New MPM module front housing assembly (Nellcor 1
115-011213-00
SpO2/without IBP)
New MPM module front housing assembly (Masimo2013
115-011214-00 1
SpO2/without IBP)

6.10.4 Parameter Modules

P/N Description Qty
6800-30-50486 BIS Module 1
6800-30-50488 RM module 1
6800-30-50407 CAPNOSTAT CO2 module 1
6800-30-50558 ORIDION CO2 module 1
6800-30-50137 Mindray CO2 module 1
6800-30-50491 ICG module 1
6800-30-50501 AG module (with O2/BIS) 1
6800-30-50502 AG module (with O2) 1
6800-30-50503 AG module (without O2/BIS) 1
6800-30-50504 AG module (without O2) 1
115-013335-00 C.O. module 1
6800-30-50485 IBP module 1
M51A-30-80873 MPM-1 module(MindraySpO2/3/5 lead) 1
115-011730-00 MPM-2 module(Masimo SpO2/3/5 lead) 1
M51A-30-80879 MPM-3 module(Nellcor SpO2/3/5 lead) 1
M51A-30-80880 MPM-4 module (Mindray SpO2/12 lead) 1
115-011731-00 MPM-5 module(Masimo SpO2/12 lead) 1
M51A-30-80886 MPM-6 module(Nellcor SpO2/12 lead) 1
MPM-7 module main unit(Mindray SpO2/3/5
M51A-30-80900 1
lead/without IBP)
115-011732-00 MPM-8 module(Masimo SpO2/3/5 lead/without IBP) 1
M51A-30-80906 MPM-9 module(Nellcor SpO2/3/5 lead/without IBP) 1
MPM-10 module main unit (Mindray SpO2/12
M51A-30-80907 1
lead/without IBP)
115-011733-00 MPM-11 module (Masimo SpO2/12 lead /without IBP) 1

6-46
M51A-30-80913 MPM-12 module (Nellcor SpO2/12 lead/without IBP) 1
115-010755-00 New MPM-1 module(Mindray SpO2/3/5 lead) 1
115-013386-00 New MPM-2 module(Masimo 2013 SpO2/3/5 lead) 1
115-010744-00 New MPM-3 module(Nellcor SpO2/3/5 lead) 1
115-010758-00 New MPM-4 module (Mindray SpO2/12 lead) 1
115-013387-00 New MPM-5 module(Masimo 2013 SpO2/12 lead) 1
115-010747-00 New MPM-6 module(Nellcor SpO2/12 lead) 1
New MPM-7 module (Mindray SpO2/3/5 lead/without
115-010761-00 1
IBP)
New MPM-8 module(Masimo 2013 SpO2/3/5
115-013388-00 1
lead/without IBP)
New MPM-9 module(Nellcor SpO2/3/5 lead/without
115-010750-00 1
IBP)
New MPM-10 module (Mindray SpO2/12 lead/without
115-010764-00 1
IBP)
New MPM-11 module (Masimo SpO2/12 lead /without
115-013389-00 1
IBP)
New MPM-12 module (Nellcor SpO2/12 lead/without
115-010753-00 1
IBP)

6.10.5 Cables
P/N Description Remarks
Main unit
6800-20-50156 Alarm LED board cable
6800-20-50157 Touchscreen control board cable
6800-20-50159 Power switch & LED board cable
6800-20-50298 Cable from power board to battery interface board
6800-20-50301 Cable from recorder to main board
DVI interface board
6800-20-50449 DVI interface board signal wire
to CIS assembly
6800-20-50305 power board DC output cable
Mother board to CIS
6800-20-50333 CIS mother board flat wire
mother board
6800-20-50334 or
17 LCD flat wire Mother board to LCD
6800-20-50448
6800-21-50337 AC input filter cable
6800-20-50513 Main unit Fan cable

6-47
6800-20-50672 Cable from mother board to DVI interface board
6800-20-50673 Cable from mother board to USB interface board
6800-20-50681 Speaker & cables
Mother board to
6800-20-50451 Integral module rack cable,
integral module rack
Mother board to
6800-20-50450 Button board cable
button board
Mother board to CF
9211-20-87229 CF card cable
card assembly
SMR and parameter modules
Main unit infrared communication board cable
6800-20-50155
(integral module rack)
6800-20-50160 Button board cable
Cable from infrared communication board to RS232
6800-20-50161
connector
6800-20-50162 Infrared communication board TTL cable
6800-20-50164 Module fan & cable
6800-20-50167 SMR LED cable
from inverter to
6800-20-50170 Cable from inverter to button board
button board
6800-20-50306 AG cable
6800-20-50309 ICG communication cable
6800-21-50310 BIS interface cable
6800-21-50311 C.O. interface cable
6800-21-50312 IBP interface cable
6800-21-50313 Mainstream CO2 interface cable
6800-20-50315 ICG power cord
6800-20-50316 RM infrared detection board cable
6800-20-50319 Cable from SMR to main unit
NIBP pump to
6800-20-50662 gas pump cable
parameter board
Fast-release valve to
6800-20-50663 Fast-release valve cable
parameter board
Slow-release valve
6800-20-50664 Slow-release valve cable
to parameter board
Cable from ICG module to infrared communication
6800-20-50674
board
6800-20-50683 Mindray CO2 infrared communication cable

6-48
6800-20-50690 CIS Hard disk cable
6800-30-50128 Mindray SpO2 flexible cable kit
6800-30-50132 Nellcor SpO2 flexible cable kit
6800-30-50130 Masimo SpO2 flexible cable kit

6-49
FOR YOUR NOTES

6-50
7 Upgrade
7.1 Introduction
You can upgrade parameter modules, functional assemblies and software by connecting the
patient monitor to a PC running the System Update Tool.

NOTE
z If you have to disassemble the patient monitor for software upgrade, be sure to
eliminate the static charges before disassembling the equipment. When
disassembling the part labeled with a ESD warning symbol, make sure you are
wearing electrostatic discharge protection such as antistatic wristband or gloves to
avoid damaging the equipment.
z Properly connect and route the cables and wires when reassembling the equipment
to avoid short circuit.
z Select appropriate screws to assemble the equipment. If unfit screws are tightened
by force, the equipment may be damaged and the screws or part may fall off
during use, causing unpredictable equipment damage or human injury.
z Follow correct sequence to disassembly the equipment. Otherwise, the equipment
may be damaged permanently.
z Disconnect all the cables before disassembling any parts. Be careful not to damage
any cables or connectors.
z Properly place removed screws and disassembled parts, preventing them from
being lost or contaminated.

7-1
7.2 Upgrading Parameter Modules
You can upgrade the following parameter modules:

Parameter
PN Description Remark
module

MPM M51A-30-80873 MPM-1module (Mindray SpO2/3/5-lead) /

module
115-011730-00 MPM-2 module (Masimo SpO2/3/5-lead) /

M51A-30-80879 MPM-3 module (Nellcor SpO2/3/5-lead) /

M51A-30-80880 MPM-4 module (Mindray SpO2/12-lead) /

115-011731-00 MPM-5 module (Masimo SpO2/12-lead) /

M51A-30-80886 MPM-6 module (Nellcor SpO2/12-lead) /

MPM-7 module main unit (Mindray SpO2/3/5-lead/

M51A-30-80900 /
without IBP)

115-011732-00 MPM-8 module (Masimo SpO2/3/5-lead/without IBP) /

M51A-30-80906 MPM-9 module(Nell SpO2/3/5-lead/without IBP) /

MPM-10 module main unit (Mindray

M51A-30-80907 /
SpO2/12-lead/without IBP)

115-011733-00 MPM-11 module (Masimo SpO2/12-lead/without IBP) /

M51A-30-80913 MPM-12 module (Nell SpO2/12-lead /without IBP) /

New MPM 115-010755-00 New MPM-1 module(Mindray SpO2/3/5 lead) 1

module
115-013386-00 New MPM-2 module(Masimo 2013 SpO2/3/5 lead) 1

115-010744-00 New MPM-3 module(Nellcor SpO2/3/5 lead) 1

115-010758-00 New MPM-4 module (Mindray SpO2/12 lead) 1

115-013387-00 New MPM-5 module(Masimo 2013 SpO2/12 lead) 1

115-010747-00 New MPM-6 module(Nellcor SpO2/12 lead) 1

New MPM-7 module (Mindray SpO2/3/5 lead/without

115-010761-00 1
IBP)

New MPM-8 module(Masimo 2013 SpO2/3/5

115-013388-00 1
lead/without IBP)

New MPM-9 module(Nellcor SpO2/3/5 lead/without

115-010750-00 1
IBP)

115-010764-00 New MPM-10 module (Mindray SpO2/12 lead/without 1

7-2
 IBP)

New MPM-11 module (Masimo SpO2/12 lead /without

115-013389-00 1
IBP)

New MPM-12 module (Nellcor SpO2/12 lead/without

115-010753-00 1
IBP)

IBP module 6800-30-50850 IBP module upgrade package (without accessories) /

C.O. module 6800-30-50849 C.O. module upgrade package (without accessories) /

CO2 module M02B CO2 module upgrade package (for adult and
6800-30-50139 Sidestream
pediatric patients, with accessories)

M02B CO2 module upgrade package (for neonatal

6800-30-50141 Sidestream
patient, with accessories)

115-001696-00 M02B CO2 module upgrade package (No accessories) Sidestream

Oridion CO2 module upgrade package (with

6800-30-50820 Microstream
accessories)

115-001697-00 Oridion CO2 module upgrade package (no accessories) Microstream

Capnostat CO2 module upgrade package (no

115-013208-00 Mainstream
accessories)

Capnostat CO2 module upgrade package (with

6800-30-50852 Mainstream
accessories)

AG module AG module upgrade package (with O2, BIS, and

6800-30-50841 /
accessories

6800-30-50842 AG module upgrade package (with O2 and accessories /

AG module upgrade package (without O2, with BIS and

6800-30-50843 /
accessories)

AG module upgrade package (without O2, with

6800-30-50844 /
accessories

AG module upgrade package (with O2 and BIS,

115-013202-00 /
without accessories)

AG module upgrade package (with O2, without

115-001698-00 /
accessories)

AG module upgrade package (without O2 and

115-013203-00 /
accessories, with BIS)

AG module upgrade package (without O2, without

115-013204-00 /
accessories )

ICG module 6800-30-50854 ICG module upgrade package (with accessories) /

7-3
 115-013197-00 ICG module upgrade package (without accessories)

BIS module BIS module upgrade package (for pediatric patients,

6800-30-50427 /
with accessories)

115-013194-00 BIS module upgrade package (without accessories) /

6800-30-50880 BIS module upgrade package (with accessories) /

RM module 6800-30-50853 RM module upgrade package (with accessories) /

115-013195-00 RM module upgrade package (without accessories) /

CCO/SvO2 115-013249-00 CCO/SvO2 module upgrade package /

module
CCO/SvO2 module upgrade package (without
115-013196-00
accessories)

You can plug and unplug parameter modules during patient monitoring. Refer to the
Operators Manual for the use of parameter modules.

7.3 Upgrading Functional Assemblies

You can upgrade the following functional assemblies:

Functional
PN Description Remark
assembly

6800-30-51124 SMR kit /

SMR
115-007305-00 SMR kit With a cable of 10m.

Internal AP,
6800 wireless network
801-6800-00108-00 for standard- configured
upgrade kit
patient monitor
Wireless Internal AP,
network 6800 wireless network
801-6800-00109-00 for fully configured
upgrade kit
patient monitor

801-6800-00002-00 Wireless network adaptor kit External AP

Recorder 6800-30-50856 Recorder upgrade kit /

Analog
801-6800-00093-00 DVI interface board (FRU) /
output

The patient monitor can be connected to network through wireless AP. Authorized personnel
are required to connect and set up the wireless network, and then carry out the performance
test.

7-4
7.3.1 Upgrading SMR
The SMR can be connected to the patient monitor through SMR connector via a SMR cable.
Refer to the Operators Manual for detail.

7.3.2 Upgrading Wireless Network Function

Refer to Section 5.4.7 to install the wireless network assembly in your patient monitor.
Refer to the Operators Manual for the use of wireless network.

7.3.3 Upgrading Recorder

Refer to Section 5.4.16 to install the recorder in your patient monitor.
Refer to the Operators Manual for the use of recorder.

7.3.4 Upgrading Analog Output

Refer to Section 5.4.16 to replace the interface board assembly and DVI interface board.
Refer to the Operators Manual for use of the analog output.

7.3.5 Upgrading CIS

Refer to Section 5.4.13 to install CIS kit in your patient monitor.
Refer to the Operators Manual for the use of CIS

NOTE
z When upgrading wireless network, analog output and CIS function for a patient
monitor with standard configuration, you have to replace old PCBAs in the patient
monitor with corresponding PCBAs included in the upgrade kit and remove the
covers of related connectors.

7-5
7.4 Upgrading Software
You can upgrade the software with the System Update Tool (PN: 6800-30-50771) through
network. This tool can directly run on a PC. Through network or by connecting the patient
monitor to a PC via a crossover network cable, you can upgrade the following programs:

Software PN Description Remark

Bootstrap program for
Boot monitor main control unit,
110-001594-00 BIOS program
program implementing hardware
drive and initialization
System
6800-30-50701 System software /
software
Multilingual
library 6800-30-50702 Language library /

BMP 6800-30-50767 Icon library /

resource file 110-000144-00 Startup Logo /
FPGA configuration chip
FPGA Implementing display
6800-30-50706 software for mother board
program drive and audio drive
(MDDR)
Audio data Audio data software for mother
6800-30-50872 /
file board
FPGA configuration chip
Module rack
6800-30-50863 software for Module rack NIOS /
program
board
DSP BIOS program for M51A
0010-30-43083
module
DSP board M25P16 software
M51A-30-80950
for M51A module
DSP board LPC2131 software
MPM M51A-30-80951
for M51A module The System Update Tool
module 7024 software for M51A
M51A-30-80952 for MPM module
program module ECG board
110-000539-00 SpO2 module software for 9008
M25P16 software for M51A
M51A-30-80956 module DSP board, Mortara
algorithm
New MPM BIOS program for parameter The System Update Tool
110-001979-00
module module(BF512) for new MPM module

7-6
program M51A V2.0 DSP(BF512)
110-001839-00
software
M51A V2.0 DSP(Mortara)
110-001978-00
software
110-001842-00 9008 V2.0 SpO2 software

7.4.1 How to Upgrade Software

Before software upgrade, check software version by selecting [Main Menu]
[Maintenance>>] [Factory Maintenance>>] enter the required password [Software
Version>>]. If your BIOS program has a version prior to 2.0, upgrade it to version 2.0 or
greater before upgrading other programs. If you use System Update Tool (PN:
110-001595-00) version 2.0 or greater, make sure that BIOS program version is 2.0 or greater
before upgrade. Please refer to the following procedure to upgrade the software:

1. Connect the patient monitor to a PC through a crossover network cable. Set the IP to
77.77.1.XX, the subnet mask to 255.255.255.0.
2. Run the System Update Tool in the PC. Select [BeneViewT5/T6/T8] in the [Machine
Type Selection] window and confirm.
3. Select [Select Package] in the main screen of the Mindray Patient Monitor Software
Upgrade Tool. Choose the package you want to upgrade and click [Start].
4. Start up the patient monitor and press quickly the [Silence]+[Main Menu] hardkeys to
enter upgrade mode. Determine if the software is upgraded successfully according to the
prompt message of the patient monitor when finishing upgrading the software.

If your BIOS program has a version prior to 4.2.0(FDA), you should press [Silence] hardkey
before you start the patient monitor, and do not release it until you enter the upgrade screen.

Software upgrade is taken in the sequence of BIOS program system software package
(including system software, language library, and BMP resource files) FPGA package
(including mother board FPGA software and audio data files) module rack FPGA package
MPM module software.

7-7
7.4.1.1 Upgrading BIOS program
If your BIOS program is version 1.2 or prior, the patient monitor has a blank screen during
software upgrade. For BIOS program version greater than 1.2, the patient monitor enters the
upgrade screen and presents related prompts during software upgrade.

For example, to upgrade BIOS program from version 2.0 to 3.0 or greater,
1. Run the System Update Tool, version 3.0.
2. Download the BIOS upgrade program (110-000296-00). Create a system package using
the BIOS upgrade program and download it to the patient monitor. Turn off the patient
monitor after you finish downloading the package.
3. Select BIOS package version 3.0 or greater, and then select the Start button on the
System Update Tool screen. Turn on the patient monitor by pressing the power switch
(you are not allowed to press other buttons at same time). Thus you can upgrade the
BIOS program to version 3.0.
It should be noted that the patient monitor shows a blank screen for about 20 seconds when
you turn on the patient monitor for the first time after successful software upgrade. This is
because the new BIOS program is restoring the master boot from backup BIOS program.

7.4.1.2 Upgrading System Software

To upgrade system software version 02.02.00 or prior, BIOS program version 2.0 or greater
and System Update Tool version 2.0 or greater are required.
The language library and icon library shall be upgraded at same time when system software is
upgraded.

7-8
7.4.1.3 Upgrading FPGA Program
If your FPGA program is version 1.0, first you have to upgrade it to version 2.0 using the
System Update Tool version 1.4, and then upgrade it to the latest version using the System
Update Tool version 2.0 or greater.
Because two display memory models are available for the mother board, there are two mother
board FGPA programs. The two FGPA programs can be created into one package to upgrade
the FPGA programs for mother boards equipped with different display memories.
The audio data file shall be upgraded at same time when FPGA program is upgraded.

For details, refer to the help and instructions included in the System Update Tool, or consult
your service personnel.

CAUTION
z Disconnect the patient monitor from patient and make sure important data are
saved before upgrade.
z Do not shut down or power off the equipment when upgrading the BIOS program
and FPGA program. Otherwise, the equipment may break down.
z Program upgrade should be performed by qualified service personnel only.

NOTE
z After upgrading the BIOS program, you have to upgrade system program and
other programs to ensure compatibility.
z Make sure the version of the upgrade package is you desired one. If you want to
obtain the latest upgrade package, contact Mindray Customer Service Department.
z To upgrade the MPM module from Mindray ECG algorithm to Mortara ECG
algorithm, you have to send the MPM module to manufacture.

7-9
FOR YOUR NOTES
A Electrical Safety Inspection
The following electrical safety tests are recommended as part of a comprehensive preventive
maintenance program. They are a proven means of detecting abnormalities that, if undetected,
could prove dangerous to either the patient or the operator. Additional tests may be required
according to local regulations.

All tests can be performed using commercially available safety analyzer test equipment.
These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent
safety analyzer. Other popular testers complying with IEC 60601-1 used in Europe such as
Fluke, Metron, or Gerb may require modifications to the procedure. Follow the instructions
of the analyzer manufacturer.

The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is
emphasized as a mandatory step if an approved agency status is to be maintained. The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line
voltage and grounding, as well as total current loads.

A-1
A.1 Power Cord Plug
The Power Plug

Test Item Acceptance Criteria

The power plug pins No broken or bent pin. No discolored pins.
The plug body No physical damage to the plug body.
The power plug No physical damage to the strain relief. No plug
The strain relief
warmth for device in use.
The power plug No loose connections.
No physical damage to the cord. No
deterioration to the cord.
For devices with detachable power cords,
The power cord
inspect the connection at the device.
For devices with non-detachable power cords,
inspect the strain relief at the device.

A.2 Device Enclosure and Accessories

Visual Inspection

Test Item Acceptance Criteria

No physical damage to the enclosure and
accessories.
No physical damage to meters, switches,
connectors, etc.
The enclosure and accessories
No residue of fluid spillage (e.g., water,
coffee, chemicals, etc.).
No loose or missing parts (e.g., knobs,
dials, terminals, etc.).

Contextual Inspection

Test Item Acceptance Criteria

No unusual noises (e.g., a rattle inside the
case).
No unusual smells (e.g., burning or smoky
The enclosure and accessories
smells, particularly from ventilation
holes).
No taped notes that may suggest device
deficiencies or operator concerns.

A-2
A.3 Device Labeling
Check the labels provided by the manufacturer or the healthcare facility are present and
legible.

Main unit label

Integrated warning labels

A.4 Protective Earth Resistance

Protective Earth Resistance is measured using the RED test lead attached to the DUT
Protective Earth terminal or enclosure. Select the test current by pressing SOFT KEY 3 to
toggle between 1AMP, 10AMP, and 25AMP. The front panel outlet power is turned off for
this test.

The following conditions apply: L1 and L2 Open.

Preparation
1. First select the test current that will be used for performing the Protective Earth
Resistance test by pressing AMPERES (SOFT KEY 3).
2. Connect the test lead(s) between the RED input jack and the GREEN input jack.
3. Press CAL LEADS. The 601PRO will measure the lead resistance, and if less than 0.150
Ohms, it will store the reading and subtract it from all earth resistance readings taken at
the calibrated current.

If the calibration fails, the previously stored readings will be used until a passing calibration
has occurred.:

WARNING
z During Earth Resistance testing, the DUT must be plugged into the 601PRO
front outlet. If the DUT fails Earth Resistance, discontinue tests and label the
device defective.

A-3
To Perform the Test
1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet.
2. Attach the 601PRO RED input lead to the devices Protective Earth terminal or an
exposed metal area.
3. Press shortcut key 3. The Protective Earth Resistance test is displayed.
4. Press SOFT KEY 3 to select a test current (1AMP, 10AMP, or 25AMP). The selected
test current is displayed in the upper right corner of the display.

5. Press START TEST to start the test. The test current is applied while resistance and
current readings are taken. This takes approximately 5 seconds.
6. Press the print data key at any time to generate a printout of the latest measurement(s).

NOTE
z When "Over" is displayed for Ohms, this signifies that a valid measurement was
not obtained because either an open connection was detected or that the
measurement was not within range. Readings greater than 9.999 Ohms will be
displayed as Over.

In Case of Failure
Once it reaches the limitation, stop using and inform the Customer Service Engineer for
analysis and disposal.

LIMITS
ALL COUNTRIES R = 0.2 Maximum

A-4
A.5 Earth Leakage Test
Run an Earth Leakage test on the device being tested before performing any other leakage
tests.

Leakage current is measured the following ways:

Earth Leakage Current, leakage current measured through DUT outlet Earth
Earth Leakage Current AP-EARTH (ALL Applied Parts connected to Earth), leakage
current measured through DUT outlet Earth

There is no need to attach a test lead; the 601PRO automatically connects the measuring
device internally.

To Perform the Test

1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet, and turn on the device.
2. Attach the device's applied parts to the 601PRO applied part terminals if applicable.
3. Press shortcut key 4.The Earth Leakage test appears on the display, and the test begins
immediately:

SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse.
SOFT KEY 2 toggles the DUT outlet from Earth to No Earth.
SOFT KEY 3 toggles the DUT outlet from L2 to No L2.
SOFT KEY 4 toggles the AP to Earth to No AP to Earth.

4. Press the print data key at any time to generate a printout of the latest measurement.

A-5
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

LIMITS
USA: 300 A Normal Condition
1000 A Single Fault Condition
OTHER COUNTRIES: 500 A Normal Condition
1000 A Single Fault Condition

A.6 Patient Leakage Current

Patient leakage currents are measured between a selected applied part and mains earth. All
measurements may have either a true RMS or a DC-only response.

Preparation
Perform a calibration from the Mains on Applied Part menu.

The following outlet conditions apply when performing this test:

Normal Polarity, Earth Open, Outlet ON Normal Polarity, Outlet ON
Normal Polarity, L2 Open, Outlet ON Reversed Polarity, Outlet ON
Reversed Polarity, Earth Open, Outlet ON Reversed Polarity, L2 Open, Outlet ON

A-6
 WARNING
z If all of the applied parts correspond to the instrument type, the applied parts
will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.

To Perform the Test

1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet, and turn on the device.
2. Attach the applied parts to the 601PRO's applied part terminals.
3. Press shortcut key 6. The Patient Leakage test is displayed, and the test begins
immediately.

4. Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part
leakage current.
5. Modify the configuration of the front panel outlet by pressing the appropriate SOFT
KEY on the 601PRO.
6. Press the print data key at any time to generate a printout of the latest measurement.

NOTE
z If the current test standard being used does not include Patient Leakage DC
readings, or the DC option is not enabled, then DC readings will not be available
through the APPLIED PART SOFT KEY selections. Refer to Chapter 8,
Standards and Principles.

In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.

A-7
 Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

LIMITS
USA:
For ECG Input and ECG Input and other applied parts

10A Normal Condition

50A Single Fault Condition

OTHER COUNTRIES:
For ECG Input (Defibrillator proof)

10A Normal Condition

50A Single Fault Condition

For ECG Input and other applied part

100A Normal Condition

500A Single Fault Condition

A.7 Mains on Applied Part Leakage

The Mains on Applied Part test applies a test voltage, which is 110% of the mains voltage,
through a limiting resistance, to selected applied part terminals. Current measurements are
then taken between the selected applied part and earth. Measurements are taken with the
test voltage (110% of mains) to applied parts in the normal and reverse polarity conditions as
indicated on the display.

A-8
 The following outlet conditions apply when performing the Mains on Applied Part test.
Normal Polarity;
Reversed Polarity

Preparation
To perform a calibration from the Mains on Applied Part test, press CAL (SOFT KEY 2).
1. Disconnect ALL patient leads, test leads, and DUT outlet connections.
2. Press CAL to begin calibration, as shown:

If the calibration fails, the previously stored readings will be used until a passing
calibration has occurred. Also, the esc/stop key has no effect during calibration.
3. When the calibration is finished, the Mains on Applied Part test will reappear.

WARNING
z A 2-beep-per-second signal indicates high voltage present at the applied part
terminals while a calibration is being performed.
z High voltage is present at applied part terminals while measurements are being
taken.

To Perform the Test

1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601
2. Attach the applied parts to the 601PRO applied part terminals.
3. Attach the red terminal lead to a conductive part on the DUT enclosure.
4/ Press shortcut key 7. The Mains on Applied Part test is displayed.

A-9
 5. Select the desired outlet configuration and applied part to test using the appropriate
SOFT KEYS:
6. Press START TEST (SOFT KEY 1) to begin the test.
7. Press the print data key to generate a printout of the latest measurement.

NOTE
z If all of the applied parts correspond to the instrument type, the applied parts
will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.

In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

LIMITS
USA
For ECG Input and ECG Input and other applied parts
50A

A-10
OTHER COUNTRIES
For ECG Input
50A
For ECG Input and other applied parts
5000A

A.8 Patient Auxiliary Current

Patient Auxiliary currents are measured between any selected ECG jack and the remaining
selected ECG jacks. All measurements may have either a true RMS or a DC-only response.

Preparation
1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet, and turn on the device.
2. Attach the patient leads to the 601PRO ECG jacks.
3. Define the Lead Types from the View Settings Option (refer to: Lead Type Definitions
in Section 5 of this chapter).
4. Press shortcut key 8. The Patient Auxiliary Current test is displayed, and the test begins
immediately. Display values are continuously updated until another test is selected.

5. Press SOFT KEYS 1-4 to select leakage tests

6. Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part
leakage current:
7. Modify the configuration of the front panel outlet by pressing the appropriate SOFT
KEY on the 601PRO:
8. Press the print data key at any time to generate a printout of the latest measurement.

NOTE
z If the current test standard being used does not include Patient Auxiliary
Current DC readings, or the DC option is not enabled, then DC readings will not
be available through the APPLIED PART SOFT KEY selections.

A-11
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.

LIMITS
USA
For ECG Input and ECG Input and other applied part
10A Normal Condition
50A Single Fault Condition
OTHER COUNTRIES:
For ECG Input
10A Normal Condition
50A Single Fault Condition
For ECG Input
100A Normal Condition
500A Single Fault Condition

A.9 Functional test

For functional test items, please refer to relevant functional tests in Chapter 3 Testing and
Maintenance.

A-12
 ELECTRICAL SAFETY INSPECTION FORM
American version
Overall assessment:
Scheduled inspection Test item: 1, 2, 3, 9
Unopened repair type Test item: 1, 2, 3, 9
Opened repair type, not modify the Test item: 1, 2, 3, 4, 5, 9
power part including transformer or
patient circuit board
Opened repair type, modify the power Test item: 1, 2, 3, 4, 5, 6, 7, 8, 9
part including transformer or patient
circuit board

Location Technician
Equipment Control Number
Manufacturer Model SN
Measurement equipment /SN Date of Calibration
INSPECTION AND TESTING Pass/Fail Comments
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labeling
4 Protective Earth Resistance Max 0.2
Earth Leakage Max
5 Normal condition(NC) A NC:300A
Single Fault condition(SFC) A SFC:1000A
Patient Leakage Current Max
6* Normal condition(NC) A NC:10A,
Single Fault condition(SFC) A SFC: 50A
Mains on Applied Part
7* Max 50A
Leakage
Patient Auxiliary Current Max
8* Normal condition(NC) NC:10A,
Single Fault condition(SFC) SFC: 50A

9 Functional test (parameters tested):

Note: The test items marked * are needed only for incoming inspections and after repairs or
modifications that may have affected lead leakage [NFPA 99 (2005)8.5.2.1.3].
Deficiency / Note:

Name: __________________________ Date / Signature:_____________________________

 ELECTRICAL SAFETY INSPECTION FORM
International version
Overall assessment:
Scheduled inspection Test item: 1, 2, 3, 9
Unopened repair type Test item: 1, 2, 3, 9
Opened repair type, not modify the power Test item: 1, 2, 3, 4, 5, 9
board and patient circuit board
Opened repair type, modify the power Test item: 1, 2, 3, 4, 5, 6, 7, 8, 9
board or patient circuit board
Location Technician
Equipment Control Number
Manufacturer Model SN
Measurement equipment /SN Date of Calibration
INSPECTION AND TESTING Pass/Fail Comments
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labelling
4 Protective Earth Resistance Max 0.2
5 EARTH Leakage Max
Normal condition(NC) A NC:500A
Single Fault condition(SFC) A SFC:1000A
6* Patient Leakage Current Max
Normal condition(NC) A CF AP
Single Fault condition(SFC) A NC:10A, SFC:
50A
BF AP
NC:100A,
SFC: 500A
7* Mains on Applied Part Max
Leakage CF AP: 50A
BF AP: 5000A
8* Patient Auxiliary Current Max
Normal condition(NC) CF AP
Single Fault condition(SFC) NC:10A,SFC:
50A
BF AP
NC:100A,
SFC: 500A
9 Functional test (parameters tested):
Note: The test items marked * are needed only for incoming inspections and after repairs or
modifications that may have affected lead leakage [NFPA 99 (2005)8.5.2.1.3].
Deficiency / Note:
Name: _________________________ Date / Signature: _____________________________
 Mindray DS USA, Inc.
800 MacArthur Blvd.Mahwah,
New Jersey 07430 USA
Tel:1.800.288.2121
Tel:1.201.955.8000

www.mindray.com

P/N: 046-000187-00(5.0)