Installation and Users Guide - MP10 Probe System
Installation and Users Guide - MP10 Probe System
H-2000-5059-05-A
This document may not be copied or Considerable effort has been made to ensure
reproduced in whole or in part, or transferred that the contents of this document are free from
to any other media or language, by any inaccuracies and omissions. However,
means, without the prior written permission Renishaw makes no warranties with respect to
of Renishaw. the contents of this document and specifically
disclaims any implied warranties. Renishaw
The publication of material within this reserves the right to make changes to this
document does not imply freedom from document and to the product described herein
the patent rights of Renishaw plc. without obligation to notify any person of such
changes.
Trademarks
Issued: 08.05
FCC DECLARATION (USA)
FCC Section 15.19
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired
operation.
FCC Section 15.105
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference, in which case
you will be required to correct the interference at your own expense.
FCC Section 15.21
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc, or
authorised representative could void the user's authority to operate the equipment.
FCC Section 15.27
The user is also cautioned that any peripheral device installed with this equipment such as a
computer, must be connected with a high-quality shielded cable to insure compliance with FCC limits.
Installation and users guide - English
WARRANTY
Equipment requiring attention under warranty
must be returned to your supplier. No claims
will be considered where Renishaw equipment
SAFETY
Before working inside machines, ensure has been misused, or repairs or adjustments
machine is in a safe condition have been attempted by unauthorised persons.
Switch off power before making electrical CHANGES TO EQUIPMENT
connections, changing probe and receiver Renishaw reserves the right to change
settings and replacing components specifications without notice.
CNC MACHINE
CNC machine tools must always be operated
by competent persons in accordance with
manufacturers instructions.
ASSOCIATED SYSTEM HANDBOOKS CARE OF THE PROBE
Keep system components clean and treat the
Description Part No.
probe as a precision tool.
Optical module machine (OMM) H-2000-5044
PROBE IP RATING X8
MI 12 interface unit H-2000-5073
PATENT NOTICE
Optical machine interface (OMI) H-2000-5062
Features of MP10 probes and features of
PSU3 power supply unit H-2000-5057 similar probes are the subject of one or more of
the following patents and/or patent
applications:
Typical probe systems ....................... 1-2 Typical probe cycles .......................... 1-24
Two OMMs and remote indicator ...... 1-3 System flow charts ............................. 1-26
System performance .......................... 1-8 Weak link for styli with steel shaft ...... 1-29
Battery covers and battery ................. 1-13 ADAPTOR and EXTENSIONS .......... 1-37
Stylus spring pressure adjustment .... 1-15 APPENDIX 2 PSU3 .......................... 1-38
CNC
MP10 OMM (one or two) machine
inspection Battery cover + MI 12 control
probe + CNC control
MI 12 interface unit
or MI 12 board
Typical tool
setting probe Optional - PSU3
power supply unit
Workpiece MI 5, MI 8 or
MI 8-4 interface
unit
1-3
TWO OMMs AND REMOTE INDICATOR
45
Optical
centre
line 30
1
(3.3)
60 45
75 15 2 (6.5)
30
90 3 (9.8)
15
6 (19.6)
0 4 (13.1)
5 (16.4)
15 5 (16.4)
4 (13.1)
30 6 (19.6)
3 (9.8) 15 45 60
2 (6.5)
1 (3.3) 30
Range metres (feet)
45 SWITCH ON/OFF
35 OMP OPERATING
1-5
PERFORMANCE ENVELOPE
70 OMP OPERATING
1-6
PERFORMANCE ENVELOPE
Optical 45
centre
line
30
15 1
60 45 (3.3)
75 30
90 15 2 (6.5)
3 (9.8) 0
0
15
3 (9.8)
2 (6.5) 30 45 60
15
1 (3.3)
30
SWITCH ON/OFF
35 OMP OPERATING
1-7
PERFORMANCE ENVELOPE
SWITCH ON/OFF
70 OMP OPERATING
1-8
SYSTEM PERFORMANCE
Operating 5 C to 50 C
(41 F to 122 F)
1-9
MP10 FEATURES
On-centre
Translation
adjusting plate
screw adjusters
8 mm Ball Battery
(optional) cover seal
OMP
(optical module probe)
Battery cover
3 x Receive diode (Rx)
natural colour - black
6 x Transmit LED (Tx)
1 x Probe status LED natural colour - clear
red/green
natural colour - white + Probe setting switch and
enhanced trigger circuit
17.5
17.5
6
(0.24)
Stylus 50
(1.96) long. 21.5 Typical
Other length taper shank
(0.85)
styli may be
used See Data sheet taper shanks H-
2000-2011 for dimension A
35 OMP 48.8 (1.92) 67.9 (2.67) A
GAUGE LINE
70 OMP 46.4 (1.82) 69.8 (2.75)
Probe Output 70
70 OMP shown
with optional Translational on-centre adjustment
8 mm ball (with optional angular adjustment
using centre ball)
8 mm ball
See Data sheet taper shanks H-
2000-2011 for dimension A
35 OMP 48.8 (1.92) 69.3 (2.73) A
GAUGE LINE
70 OMP 46.4 (1.82) 71.2 (2.80)
1-11
MODES OF OPERATION
Switch-on options are selected by MI 12 or OMI Switch-off options are selected by operating an
switch settings - see MI 12 or OMI handbook. internal probe switch - see opposite.
1. Manual start (optical-on) - MI 12 start button. 1. Optical-on and timer-off (time out) factory set.
2. Machine start (optical-on) - optical switch-on A timer switch automatically returns the probe
via software M code command - factory set. to the stand-by mode after 33 or 134 seconds.
3. Auto start (optical-on) causes the system to The timer is factory set to 134 seconds.
send an optical start signal once every second The 33 second option is selected by resetting
and does not require a machine control input. the internal probe switch. The timer is reset for
Note : Auto start should not be selected when the a further 33 or 134 seconds on, each time the
MP10 is set to the optical-on / optical-off option. probe triggers during the operating mode.
(An auto start signal will force the MP10 to switch on Note : A start signal received during the time
then off at 5 or 9 second intervals). the probe is on, also resets the timer for a further
33 or 134 seconds on.
Following switch-on, debounce time must elapse, 2. Optical-on and optical-off (optional)
before the probe is switched off. Optical switch-off is commanded by a software
M code. Debounce times apply.
1-12
OPTIONS SETTING SWITCH AND ENHANCED TRIGGER CIRCUIT
Only qualified persons
OPTIONS SETTING SWITCH
should change settings
Remove the probe head to gain 1 DEBOUNCE 2 TIME-OUT 3 MODE
access to the switches and sockets. 5 seconds 33 seconds Optical on
OPTIONS SETTING SWITCH (factory set) Optical off
System settings are shown (factory set)
opposite. A-2033-1115/1116
ENHANCED TRIGGER CIRCUIT
see page 1-42
Probes subjected to high levels of
vibration or shock loads, may MODE
release spurious readings. The 1 DEBOUNCE 2 TIME-OUT 3 Optical on
enhanced trigger circuit improves 9 seconds 134 seconds Time out
the probes resistance to these (factory set) (factory set)
effects. A-2033-1099/1100
When the circuit is enabled, a
constant nominal 7 millisecond ENHANCED TRIGGER CIRCUIT
delay is introduced to the probe Align head - OMP contacts SOCKET (SKT) 1-2
output. before fitting head onto OMP SOCKET (SKT) 2-3
It may be necessary to revise Do not rotate head when OPTIONS SWITCH
program software to allow for the located in OMP housing
increased stylus overtravel.
1 3
To activate the enhanced trigger
circuit, the wire link is transferred
manually :
From SKT 1-2 (factory set)
2
To SKT 3-2 (enabled)
TAKE CARE ENHANCED
KEEP ALL COMPONENTS CLEAN - CIRCUIT
DO NOT ALLOW COOLANT OR
PARTICLES TO ENTER THE PROBE.
DO NOT TOUCH ELECTRONIC Grease 'O' ring
COMPONENTS WHEN CHANGING before refitting head
SWITCH SETTINGS.
1-13
BATTERY COVERS AND BATTERY
Probe status LED.
Constant red indicates
battery dead. (5)
Battery
cover
Cover
seal
Battery
cover
(2)
IMPORTANT
Insert battery as
(4) shown on label
2.5 mm AF Screw
(1)
Screw Label DO NOT leave exhausted battery in probe
(3) Dispose of exhausted batteries in
Battery accordance with local regulations
Battery
cover Shank/adjusting plate
screw
Cover
screw
Cover Battery
MP10 probe screw cover
1-17
PROBE/SHANK MOUNTING WITH ADJUSTING PLATE
Stage 1 Probe/shank mounting
Special 4 mm AF
1. Remove battery covers and battery
short arm
- see page 1-13. hexagon key
2. Tighten probe/adjusting plate screws A PROBE
to 5.1 Nm (3.76 lbf.ft) using special
4 mm AF hexagon key (supplied in tool kit).
3. Fully slacken four screws B. A
CALIBRATION INSPECTION
Probe XY offset Bore and boss
measure
Probe length
INSPECTION
Bore and boss (three point) Stock allowance
LOW BATTERY
operator should check if the probe SIGNAL
ORIENTATE PROBE
status LED is constant red, indicating TO FIXED
battery dead. POSITION FOR USE
IS NO
NO READ ERROR
LOW BATTERY
CLEAR ?
SIGNAL AND
IS ERROR STATUS SIGNAL
CLEAR AND STATUS YES
READY ?
OUTPUT ALARM
LOW BATTERY
YES PROBE READY
END APPROXIMATELY
IS ERROR FOR USE 8 HOURS MAXIMUM
PRESENT AND STATUS see page 1-27 USEABLE LIFE
NO NOT READY ?
REMAINS
YES
CALL
OPERATOR
SEND OPTICAL OUTPUT ALARM
SIGNAL
SYSTEM FAULT
WAIT 1 SECOND
IS ERROR
CLEAR AND STATUS
NO READY ?
YES END
1-27
GAUGING MOVES FOR PROBE
The flow chart is provided as a guide only.
Gauge moves are dependant on the control system.
see page 1-28
MEASURING optical switch off
MOVE
TO TARGET
OPTIONAL
RECOVERY
LOOP
IS NO OUTPUT ALARM
ERROR
CLEAR ?
TRANSMISSION
LOST
YES
MP10
Stylus trigger
resets OMP timer
READ AND
OUTPUT ALARM STORE
INTERRUPT
NO TRIP OCCURRED POSITION
1-28
MP10 - OPTICAL OFF
The flow chart is provided as a guide only.
Gauge moves are dependant on the control START
system. END
READ ERROR
SIGNAL AND
STATUS SIGNAL
CALL
NO OPERATOR
IS ERROR IS ERROR
PRESENT AND STATUS
CLEAR AND STATUS
FAILURE
CALL
OPERATOR PROBE OFF
IS ERROR NO
NOT READY ?
END YES
1-29
SERVICE AND MAINTENANCE
Fitting stylus with weak link onto probe To remove a broken stem
Take care to avoid stressing the weak link
during assembly - see page 1-32
12 mm
(0.47 in)
Note: THE WEAK LINK IS NOT USED WITH CERAMIC SHAFT STYLI
1-30
DIAPHRAGM INSPECTION
PROBE DIAPHRAGMS
The probe mechanism is protected
from coolant and debris by two STYLUS HOLDER OUTER DIAPHRAGM
diaphragms. These provide adequate
protection under normal working
conditions.
The user should periodically check the
outer diaphragm, for signs of damage INNER DIAPHRAGM
and coolant leakage. If this is evident
replace the outer diaphragm.
The outer diaphragm is resistant to STYLUS 1 12
coolant and oils. However, if the outer STYLUS
diaphragm is damaged, the inner TOOL
diaphragm could become weakened
with prolonged immersion in certain
coolants and oils.
2
The user must not remove the inner
diaphragm. If damaged, return the
probe to your supplier for repair.
3
11
Lightly
grease
here
OMM or OMI 4 mm AF
6 - 8 Nm
(4.4 - 5.9 lbf.ft)
8 mm AF 25 mm AF
25 Nm 2.5 mm AF
5 Nm 1.5 - 3.5 Nm
(3.68 lbf.ft) (18.44 lbf.ft)
(1.1 - 2.6 lbf.ft)
Special 4 mm AF
HOLD 5.1 Nm
(3.76 lbf.ft)
Shank
Adjusting plate
2.0 mm AF 8 mm Ball
2.5 mm AF Optional
Probe
1.5 Nm head
(1.10 lbf.ft)
OMP
Align electrical
Weak link contacts 2.5 mm AF
optional 1.1 Nm
7 mm AF (0.8 lbf.ft)
1 Nm 2.5 mm AF
(0.74 lbf.ft) 1.1 Nm
2 Nm 5 mm AF (0.8 lbf.ft)
Stylus (1.7 lbf.ft) 2 Nm (1.7 lbf.ft)
1-33
SCREW TORQUE VALUES - Nm (lbf.ft)
2.5 mm AF
1.5 Nm
2.5 mm AF
(1.10 lbf.ft)
Shank 1.5 Nm
(1.10 lbf.ft)
LP2 probe
2.5 mm AF M16
Shank
1.5 Nm thread
(1.10 lbf.ft)
MA6
adaptor
LPE
extension C spanner
Bar normal
OMP Automatic 10-12 Nm
electrical (7.37-8.84 lbf.ft)
Align electrical HOLD
connection maximum
contacts
20 Nm (14.74 lbf.ft)
1-34
FAULT FINDING - If in doubt, consult your probe supplier.
Shank
35 OMP 87.9 (3.46) MPE1 100 (3.94) 30
70 OMP 87.4 (3.44) MPE2 150 (5.90) (1.18)
MPE3 200 (7.87)
ADAPTOR + EXTENSION BAR
Features with restricted access dimensions mm (in)
can be probed using an LP2
MP10 probe head replaced with
probe.
MA6 adaptor + LPE extension + LP2 probe
The MA6 adaptor allows an LP2
probe to be used in place of the OMP MA6 LPE
MP10 probe head, which is 62 (2.44) adaptor extension bar
25 (0.98)
removed and replaced with an LP2 probe Stylus
MA6 + LP2.
Further reach is obtained by
adding an LPE extension
40.8
between the MA6 adaptor and Shank
(1.6)
LP2 probe.
35 OMP 87.9 (3.46) 25 LPE1 50 (1.96)
70 OMP 87.4 (3.44) (0.98) LPE2 100 (3.94)
LPE3 150 (5.90)
1-38
APPENDIX 2 APPENDIX 3
PSU3 POWER SUPPLY UNIT OMM (OPTICAL MODULE MACHINE)
The PSU3 is fully described in The OMM is fully described in
User's guide H-2000-5057 User's guide H-2000-5044
MI 12
1 2 3 4 5 6
MI 12-B
2 3 4
1. LED (yellow) START signal status. 1 5
Lit when a START signal is transmitted
to the probe. KEEP THE
This LED will either flash once when a WINDOW CLEAN
machine controlled START signal is
commanded, or flash continuously at
one second intervals when the system
is set to 'AutoStart' mode and is 6
awaiting a probe transmission signal.
6 6
MP10 kit A-2033-1101 MP10 35 probe + battery, stylus, OMM, MI 12 interface and toolkit.
MP10 kit A-2033-1102 MP10 70 probe + battery, stylus, OMM, MI 12 interface and toolkit.
MP10 A-2033-1099 MP10 35 probe + battery and 8 mm centre ball - factory set to time out.
MP10 A-2033-1100 MP10 70 probe + battery and 8 mm centre ball - factory set to time out.
MP10 A-2033-1115 MP10 35 probe + battery and 8 mm centre ball - factory set to optical off.
MP10 A-2033-1116 MP10 70 probe + battery and 8 mm centre ball - factory set to optical off.
MP10 OMP A-2085-0080 MP10 35 OMP kit and accessories.
MP10 OMP A-2085-0081 MP10 70 OMP kit and accessories.
ACCESSORIES
Stylus A-5000-3709 PS3-1C ceramic stylus 50 mm long with 6 mm ball.
- Styli are fully listed in Renishaw Styli guide H-1000-3200.
W link kit A-2085-0068 Weak link kit comprising: Two stylus weak link stems and spanner.
Weak link M-2085-0069 Stylus weak link stem.
Spanner P-TLO9-0007 Spanner for stylus weak link stem.
Battery P-BT03-0001 9V alkaline battery.
DK1 A-2051-7105 Probe outer diaphragm replacement kit.
Shank mtg A-2107-0123 Stainless steel shank adaptor kit.
Tool kit A-2085-0020 Probe tool kit for MP10 comprising: 1.98 mm stylus tool and hexagon
keys 1.5 mm AF, 2.0 mm AF, 2.5 mm AF (two), 3.0 mm AF and 4.0 mm AF (short).
OMM A-2033-0576 OMM complete with cable 5.1 mm x 25 m (0.2 in x 82 ft).
Win kit A-2115-0002 OMM/OMI window replacement kit.
1-43
PARTS LIST - Please quote the Part No. when ordering equipment
SOFTWARE
Software Probe software for machine tools - See Data sheet H-2000-2289.
Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire, GL12 8JR E [email protected]
United Kingdom www.renishaw.com
*H-2000-5059-05*