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    WPS Sample

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    Ashish
    This document provides a welding procedure specification for manual shielded metal arc welding of butt joints in pipe using E7016-1 and E7018-1 electrodes. The base material is ASTM A106 Grade B pipe. The welding process will be used to join pipes with diameters of 2 inches or greater. Welding will be performed in all positions using multiple passes with an uphill progression. Preheating is not required. Testing has qualified the procedure for pipe thicknesses from 4.8 to 36.52 mm.

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    WPS Sample

    Uploaded by

    Ashish
    807 views6 pages
    This document provides a welding procedure specification for manual shielded metal arc welding of butt joints in pipe using E7016-1 and E7018-1 electrodes. The base material is ASTM A106 Grade B pipe. The welding process will be used to join pipes with diameters of 2 inches or greater. Welding will be performed in all positions using multiple passes with an uphill progression. Preheating is not required. Testing has qualified the procedure for pipe thicknesses from 4.8 to 36.52 mm.

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    This document provides a welding procedure specification for manual shielded metal arc welding of butt joints in pipe using E7016-1 and E7018-1 electrodes. The base material is ASTM A106 Grade B pipe. The welding process will be used to join pipes with diameters of 2 inches or greater. Welding will be performed in all positions using multiple passes with an uphill progression. Preheating is not required. Testing has qualified the procedure for pipe thicknesses from 4.8 to 36.52 mm.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    807 views6 pages

    WPS Sample

    Uploaded by

    Ashish
    This document provides a welding procedure specification for manual shielded metal arc welding of butt joints in pipe using E7016-1 and E7018-1 electrodes. The base material is ASTM A106 Grade B pipe. The welding process will be used to join pipes with diameters of 2 inches or greater. Welding will be performed in all positions using multiple passes with an uphill progression. Preheating is not required. Testing has qualified the procedure for pipe thicknesses from 4.8 to 36.52 mm.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    WELDING PROCEDURE SPECIFICATION (WPS)

    EPC OF TIE-IN WORKS AT SE


    Client : Abu Dhabi Company for Onshore Oil Operations
    Contract No :15608.01/EC10766 Document No.: 30.99.97.0745
    Project No. : P30214 Date : 27-Oct-2011 Revision : B
    Welding Qualification Ref Code ASME
    : Section IX Design Code (Piping) :ASME B 31.3
    Welding Procedure Specification No.: Date : Revision :
    Procedure Qualification No.: Date : Revision :
    Welding Process : SMAW Bevel Type: Single "V" Butt Weld Pipe Joint
    BASE MATERIAL :
    P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B
    TO P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B
    OR
    Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable
    TO Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable
    Qualified Thickness Range in mm :Groove :4.8 - 36.52 mm Fillet : Unlimited
    Qualified Diameter Range :Groove :2" and above Fillet : All
    Other : Without PWHT Note: Refer Weld Table (Doc.No.: 30.99.91.0724 Rev A) for details of test requirements

    Welding Process (GTAW / SMAW ) SMAW


    Type (Manual / Automatic) Manual
    FILLER MATERIALS (QW-404)
    SFA Specification 5.1
    AWS Classification E 7016-1 & E 7018-1
    Filler Metal F-Number 4
    Weld Analysis A-Number 1
    Size of Filler Metals 2.5 - 5 mm dia
    Qualified Weld Metal Range: Groove (mm) Upto 36.52 mm
    Qualified Weld Metal Range: Fillet (mm) Unlimited
    Manufacturer Esab / Bohler / Equivalent
    Trade Name
    Consumable Insert, Class & Size Not Applicable
    POSITION
    Position of Groove 6G
    Welding Progression Uphill
    Position of Fillet All Position
    PREHEAT
    Preheat Temperature (Min) C0 Ambient (250 C)
    Interpass Temperature (Max) C0 2000 C
    Preheat Maintenance (Min) C0 New Joint
    GAS
    Shielding Gas Not Applicable
    Flow Rate Ltrs / min Not Applicable
    Trailing Gas Not Applicable
    Flow Rate Ltrs / min Not Applicable
    Backing Not Applicable
    Flow Rate Ltrs / min Not Applicable
    ELECTRICAL CHARACTERISTICS
    Current (AC or DC) & Polarity DCEP
    Amperage (A) 70-200
    Voltage (V) 16-28
    Tunsten Electrode Dia Size (mm) Not Applicable
    Tungsten Type Not Applicable
    Electrode Wire Feed Speed Range Not Applicable
    TECHNIQUE
    Bead - Stringer / Weave or Both Both
    Electrode - Single / Multiple Single
    Single or Multipass per side Multiple
    Orifice Gas Cup Size Not Applicable
    Initial & Interpass Cleaning Brushing and Grinding
    Method of Back Gouging Not Applicable
    Oscillation 2 x Electrode Dia
    Peening Not Applicable
    Other Information : Test Coupon - 6" Pipe Sch 160 (18.26 mm)

    POST WELD HEAT TREATMENT


    Holding Temperature :Not Applicable Holding Soaking Time:Not Applicable
    Heating Rate 0C / Hr :Not Applicable Method : Not Applicable
    Cooling Rate 0C / Hr :Not Applicable Method : Not Applicable
    JOINT :

    Weld Dia Current Voltage Travel Heat Input


    Process Class Brand Polarity Amps(A Remark
    Layer mm V mm/min (kJ/mm)
    )
    Root SMAW E 7016-1 2.5 DCEP 70-105 18-24 75-100 1.0 - 1.5
    Hot SMAW E 7016-1 3.2 DCEP 100-135 20-26 100-125 1.2 - 1.7
    Filler SMAW E 7018-1 4 DCEP 120-185 18-26 110-150 1.2 - 1.9
    Filler SMAW E 7018-1 4 DCEP 120-185 18-28 120-180 1.1 - 1.7
    Filler SMAW E 7018-1 4 DCEP 120-185 20-26 120-200 1.2 - 1.5
    Cap SMAW E 7018-1 5 DCEP 180-250 20-26 120-200 1.8 - 2.0

    Third Party Inspection


    Pun Lloyd Ltd Client / Company
    Agency

    Signature
    Date 27-Oct-2011
    Name Sreeram Srinivas

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