IISC
IISC
A Dissertation
in Aerospace Engineering
By
K. Sainath
June 2012
June 2012
To
My Parents
Acknowledgment
I now take the opportunity to express my gratitude to all those who supported me
to complete this thesis work.
I thank the faculty members and of the Aerospace Department staff for their co-
operation. I thank all my friends and my batch mates in IISc for their constant
support and encouragement.
K. Sainath
i
Table of contents
List of Figures .................................................................................................................. iv
Abstract .............................................................................................................................vii
Chapter 1 Introduction .................................................................................................... 1
1.1 Introduction ......................................................................................................... 1
1.2 Research Objectives ......................................................................................... 4
1.3 Outline of thesis ................................................................................................. 4
Chapter 2 Review of Aircraft Structural Components in Context of SHM............. 5
2.1 Aircraft structural design and its components ............................................... 5
2.2 Aircraft wings ...................................................................................................... 7
2.2.1 Components of the aircraft wing .............................................................. 8
2.3 Aircraft fuselage ................................................................................................. 9
2.3.1 Components of the aircraft fuselage ..................................................... 10
2.4 Aircraft Empennage Section and primary flight control surfaces ............. 10
2.4.1 Aircraft empennage components and flight control surfaces ............ 10
2.5 Load transfer .................................................................................................... 12
2.5.1 Wing structure ........................................................................................... 12
2.5.2 Fuselage .................................................................................................... 13
2.6 Summary ........................................................................................................... 13
Chapter 3 Wave Propagation and Spectral Finite Element Method ..................... 14
3.1 Wave Propagation ........................................................................................... 14
3.2 Spectral Analysis ............................................................................................. 15
3.2.1 Waveguide................................................................................................. 15
3.2.2 Wave number and Spectrum relation ................................................... 15
3.2.3 Phase speed, Group and Dispersion relations .................................... 16
3.2.4 Relation between phase speed and group speed............................... 16
3.2.5 Cut-off frequency ...................................................................................... 17
3.3 Spectral finite Element Method (SFEM) ...................................................... 17
3.4 Spectral Element for Rods ............................................................................. 18
3.4.1 Shape functions ........................................................................................ 20
3.4.2 Dynamic stiffness for rods....................................................................... 21
ii
3.5 Spectral elements for beams ......................................................................... 22
3.5.1 Shape functions ........................................................................................ 22
3.5.2 Dynamic stiffness for beams .................................................................. 25
3.6 Spectral element for 2D frames .................................................................... 28
3.7 Summary ........................................................................................................... 28
Chapter 4 Reduced Order modelling of Aircraft Wing ............................................. 29
4.1 Major Components of Aircraft Wing.............................................................. 29
4.2 Equivalent 2D Beam-Frame Model of an Aircraft Wing ............................ 30
4.3 Segments of the 2D Beam-Frame Model .................................................... 31
4.4 Formulation of dynamic stiffness matrix of one segment of 2D beam-
frame model................................................................................................................. 33
4.5 Global dynamic stiffness matrix of 2D beam-frame model ....................... 40
4.6 Summary ........................................................................................................... 40
Chapter 5 Results and Discussions ........................................................................... 41
5.1 Dynamic Response of an Isotropic Rod ...................................................... 41
5.2 Dynamic Response of an Isotropic Beam ................................................... 46
5.3 Dynamic Response of an 2D Frame ............................................................ 49
5.4 Frequency Response analysis of an 2D beam-frame model of aircraft
wing ............................................................................................................................ 54
5.4.1 case1: straight wing ................................................................................. 54
5.4.2 case2: tapered wing ................................................................................. 61
Chapter 6 Conclusion and Future Scope of work .................................................... 69
Chapter 7 References .................................................................................................. 70
iii
List of Figures
iv
Figure 5-13 Axial frequency response at node 1 due to Gaussian pulse_1........ 51
Figure 5-14 Axial frequency response at node 2 due to Gaussian pulse_1........ 52
Figure 5-15 Transverse frequency response at node 1 due to
Gaussian pulse_2. .................................................................................. 52
Figure 5-16 Transverse frequency response at node 2 due to
Gaussian pulse_2. .................................................................................. 53
Figure 5-17 Axial frequency response at node 1 due to Gaussian pulse_2....... 53
Figure 5-18 Axial frequency response at node 2 due to Gaussian pulse_2....... 54
Figure 5-19 Isometric View of CATIA model of Straight Wing. ............................. 55
Figure 5-20 Beam-Frame Model of Straight Wing. ................................................. 55
Figure 5-21 Axial velocity v/s Frequency at node 30 due to the
loading (inset of the plot) in the Transverse direction. ..................... 56
Figure 5-22 Transverse velocity v/s Frequency at node 30 due to the
loading (inset of the plot) in the Transverse direction. ..................... 56
Figure 5-23 Axial velocity v/s Frequency at node 30 due to the
loading (inset of the plot) in the Transverse direction. ..................... 57
Figure 5-24 Transverse velocity v/s Frequency at node 30 due
to the loading (inset of the plot) in the Transverse direction. .......... 57
Figure 5-25 Axial velocity v/s Frequency at node 20 due to the
loading (inset of the plot) in the Transverse direction. ..................... 58
Figure 5-26 Transverse velocity v/s Frequency at node 20 due
to the loading (inset of the plot) in the Transverse direction. .......... 58
Figure 5-27 Axial velocity v/s Frequency at node 20 due to the
loading (inset of the plot) in the Transverse direction. ..................... 59
Figure 5-28 Transverse velocity v/s Frequency at node 20 due
to the loading (inset of the plot) in the Transverse direction. .......... 59
Figure 5-29 Axial velocity v/s Frequency at node 30 due to the
Gaussian pulse-1. .................................................................................. 60
Figure 5-30 Axial velocity v/s Frequency at node 30 due to the
Gaussian pulse-2. .................................................................................. 60
Figure 5-31 Transverse velocity v/s Frequency at node 30 due to the
Gaussian pulse-1. .................................................................................. 61
Figure 5-32 Transverse velocity v/s Frequency at node 30 due to the
Gaussian pulse-2. .................................................................................. 61
Figure 5-33 Isometric view of CATIA model of tapered wing. ............................. 62
Figure 5-34 Beam-frame model of tapered wing. .................................................. 62
Figure 5-35 Axial velocity v/s Frequency at node 30 due to the
loading (inset of the plot) in the Transverse directio n. .................... 63
Figure 5-36 Transverse velocity v/s Frequency at node 30 due
to the loading (inset of the plot) in the Transverse direction......... 63
v
Figure 5-37 Axial velocity v/s Frequency at node 30 due to the
loading in (inset of the plot) in the Transverse direction.................. 64
Figure 5-38 Transverse velocity v/s Frequency at node 30 due
to the loading (inset of the plot) in the Transverse direction. .......... 64
Figure 5-39 Axial velocity v/s Frequency at node 20 due to the
loading (inset of the plot) in the Transverse direction. ..................... 65
Figure 5-40 Transverse velocity v/s Frequency at node 20 due
to the loading (inset of the plot) in the Transverse direction. .......... 65
Figure 5-41 Axial velocity v/s Frequency at node 20 due to the
loading (inset of the plot) in the Transverse direction. ..................... 66
Figure 5-42 Transverse velocity v/s Frequency at node 20 due
to the loading (inset of the plot) in the Transverse direction. .......... 66
Figure 5-43 Axial velocity v/s Frequency at node 30 due to the
Gaussian pulse-1. .................................................................................. 67
Figure 5-44 Axial velocity v/s Frequency at node 30 due to the
Gaussian pulse-2. .................................................................................. 67
Figure 5-45 Transverse velocity v/s Frequency at node 30 due to the
Gaussian pulse-1. .................................................................................. 68
Figure 5-46 Transverse velocity v/s Frequency at node 30 due to the
Gaussian pulse-2. .................................................................................. 68
vi
Abstract
vii
Chapter 1
Introduction
1.1 Introduction
1
obtained easily from the measurement of dynamic responses at the nodal
locations.
Identification of the location and size of the damage using acoustic wave
have been demonstrated successfully [4-7]. In [4-7] the damage problem is
posed as a inverse problem, Here the damage model is generated as a
assembly of 1D beam elements and solved for dynamic response characteristics
of the damaged model.
For structures with known material properties, geometry and boundary
conditions, a practical and reliable prediction based on the spectral analysis can
be made by selective use of the excitation/measurement frequency band over
the wave dispersion curves. However, these identified parameters alone cannot
provide sufficient information for estimating the damage severity, unless a
second set of simulation/experiment has to be performed. This task may be
difficult due to time constraints in the operation of a SHM system. Therefore, it
would always be advantageous if one can use an integrated scheme, where a
2
numerical model can be directly used to correlate the acoustic sensor signals
with the fracture (or any other form of damage) parameters under the in-service
loading conditions.
3
1.2 Research Objectives
Chapter 4 focuses on the reduced order modeling of aircraft wing and its
formulation using spectral finite element method
Chapter 5 discusses the results obtained using the spectral finite element
method for 1D elements, 2D frame and also results obtained for beam-frame
model of the aircraft wing using the spectral finite element method.
4
Chapter 2
The first aircraft had two wings made of light weight wood frames with cloth
skins, held apart by wires and struts. The upper wing and the struts provided
compression support while the lower wing and the wires supported tension loads.
In the 1920s, metal began to be used for aircraft structure. A metal wing is a
box structure with the skins comprising the top and bottom, with front and back
formed by I-beams called spars, interior fore-aft stiffeners called ribs, and in-out
stiffeners called stringers. In level flight, the lower skin is in tension while the
upper skin is in compression. For this reason, this design is referred to as
stressed skin construction. During turbulence, upper and lower skins can
experience both tension and compression. This box structure is able to support
the above-mentioned moments, making single wing aircraft possible. The
elimination of the struts and wires so dramatically reduced air drag that aircraft
were able to fly twice as fast as before with the same engine.
While automobile structures are spot welded and ships are arc welded,
bridges, buildings, and aircraft are riveted or bolted together. Rivets are the
preferred fastening method in bridges and buildings mainly because such joints
provide some structural damping via internal friction in the rivet-hole and plate-
plate interfaces. This damping reduces vibrations and oscillations.
As a result, rivets and bolts are used exclusively for aircraft structural joints.
Rivet and bolt joints in aircraft are the critical element in aircraft integrity. Great
care is expended on creating these joints because they are subject to high
stresses. The holes are drilled with keen attention to making their axes normal to
the skin surface and their diameters correct. In highly stressed regions of the
wing, each hole is manually reamed out to pre -stress the region around the hole.
Each rivet or bolt is compressed or torque precisely in order to achieve the
stress-carrying capability intended by the structural engineers. Rivet diameter
and compression are calculated to ensure that the installed rivet not only
completely fills the hole but also creates compressive stress in the surrounding
material. If there is any possibility that drilling a hole will leave a burr on the back
side, this burr must be manually removed because it could puncture the
corrosion-resisting paint when the skins are pulled together by the fastener.
6
Structural engineers take care to choose the size of the fastener to
support the stresses it is expected to bear. The same is true of skin thicknesses
as mentioned above. On an aircraft wing, the skin may be as much as ten times
thicker at the root than it is at the tip. The diameter of fasteners varies similarly,
with diameters as large as your thumb at the root and as small as 3 or 4 mm at
the tip. Such specialization raises the cost because it reduces economies of
scale in purchasing and inventory control, but it saves considerable weight.
The major aircraft structures are wings, fuselage, and empennage. The
primary flight control surfaces, located on the wings and empennage, are
ailerons, elevators, and rudder. These parts are connected by seams, called
joints.
All joints constructed using rivets, bolts, or special fasteners are lap joints.
Fasteners cannot be used on joints in which the materials to be joined do not
overlap - for example, butt, tee and edge joints.
7
given to metal wings, as the formulation and results produced are confined to
metal wings.
Two or more spars are used in the construction of a wing. They carry the
main bending and torsional load from wing root to tip. Both the spar and a
compression rib connect the wing to the fuselage.
Compression ribs carry the main load in the direction of flight, from leading
edge to trailing edge. On some aircraft the compression rib is a structural piece
of tubing separating two main spars. The main function of the compression rib is
to absorb the force applied to the spar when the aircraft is in flight.
A former rib, which is made from light metal, attaches to the stringers and
wing skins to give the wing its aerodynamic shape. Former ribs can be classified
as nose ribs, trailing edge ribs, and mid ribs running fore and aft between the
front and rear spar on the wing.
2.2.1.4 Stringers
Stress plates are used on wings to support the weight of the fuel tank.
Some stress plates are made of thick metal and some are of thin metal
8
corrugated for strength. Stress plates are usually held in place by long rows of
machine screws, with self-locking nuts, that thread into specially mounted
channels. The stress-plate channeling is riveted to the spars and compression
ribs.
2.2.1.6 Gussets
The wing tip, the outboard end of the wing, has two purposes: To
aerodynamically smooth out the wing tip air flow and to give the wing a finished
look.
Wing skins cover the internal parts and provide for a smooth air flow over
the surface of the wing. On full cantilever wings, the skins carry stress. However,
all wing skins are to be treated as primary structures whether they are on braced
or full cantilever surfaces. Wing skin carry shear load coming onto the wing.
The largest of the aircraft structural components, there are two types of
metal aircraft fuselages: Full monocoque and semimonocoque. The full
monocoque fuselage has fewer internal parts and a more highly stressed skin
than the semimonocoque fuselage, which uses internal bracing to obtain its
strength.
The semimonocoque fuselage drives its strength from the following internal
parts: Bulkheads, longerons, keel beams, drag struts, body supports, former
rings, and stringers.
9
2.3.1 Components of the aircraft fuselage
2.3.1.1 Bulkheads
Drag struts and body support fittings are other primary structural
members. Drag struts are used on large jet aircraft to tie the wing to the fuselage
center section. Body support fittings are used to support the structures which
make up bulkhead or floor truss sections.
Former rings and fuselage stringers are not primary structural members.
Former rings are used to give shape to the fuselage. Fuselage stringers running
fore and aft are used to tie in the bulkheads and former rings.
10
horizontal axis of the aircraft. On some aircraft the horizontal stabilizer is made
movable by a screw jack assembly which allows the pilot to trim the aircraft
during flight.
The vertical stabilizer is connected to the aft end of the fuselage and gives
the aircraft stability about the vertical axis. Connected to the vertical stabilizer is
the rudder, the purpose of which is to turn the aircraft about its vertical axis.
2.4.1.3 Ailerons
Elevators and rudders are primary flight controls in the tail section.
Ailerons are primary flight controls connected to the wings. Located on the
outboard portion of the wing, they allow the aircraft to turn about the longitudinal
axis.
When the right aileron is moved upward, the left one goes down, thus
causing the aircraft to roll to the right. Because this action creates a tremendous
force, the ailerons must be constructed in such a way as to withstand it.
Flight controls other than the three primary ones are needed on high-
performance aircraft. On the wings of a wide-body jet, for example, there are as
many as thirteen flight controls, including high and low-speed ailerons, flaps, and
spoilers.
Wing flaps increase the lift for take-off and landing. Inboard and outboard
flaps on the trailing edge of the wing travel from full up which is neutral
aerodynamic flow position to full down causing air to pile up and create lift.
Leading edge flaps - Krueger flaps and variable-camber flaps - increase the wing
chord size and thus allow the aircraft to take off or land on a shorter runway.
Spoilers, located in the center section span-wise, serve two purposes. They
assist the high-speed ailerons in turning the aircraft during flight, and they are
used to kill the aerodynamic lift during landing by spreading open on touchdown.
Connected to the primary flight controls are devices called trim tabs. They
are used to make fine adjustments to the flight path of an aircraft. Trim tabs are
constructed like wings or ailerons, but are considerably smaller.
11
2.5 Load transfer
The wing and fuselage are the two major components of an aircraft. The
horizontal and vertical tails bear close resemblance to the wing. A wing and
fuselage structure consists of a collection of basic structural elements. Each
component, as a whole, acts like a beam and a torsion member.
In reality, aircraft loads are in the form of air pressure on the skin,
concentrated loads from the landing gear, power plants, passenger seats, etc.
these loads are to be collected locally and transferred to the major load-carrying
members. Without proper care, these loads may produce excessive local
deflections that are not permissible from aerodynamic considerations.
The spar is a heavy beam running span wise to take transverse shear
loads and span wise bending. It is usually composed of a thin shear panel (the
web) with a heavy cap or flange at the top and bottom to take bending. Wing ribs
are planar structures capable of carrying in-plane loads. They are placed chord
wise along the wing span. Besides serving as load distributers, ribs also hold the
skin stringer to the designed contour shape. Ribs reduce the effective buckling
length of the stringers and thus increase their compressive load capability.
12
2.5.2 Fuselage
Unlike the wing, which is subjected to large distributed air loads, the
fuselage is subjected to relatively small air loads. The primary loads on the
fuselage include large concentrated forces from wing reactions, landing gear
reactions and payloads. For airplanes with carrying passengers, the fuselage
must also withstand internal pressures.
2.6 Summary
13
Chapter 3
14
In wave propagation problems, analysis method based on frequency
domain is normally used. This is because of the complexities involved in solving
the multi-model phenomena problem in the time domain. Here, all the governing
equations, boundary conditions and variable are transformed to the frequency
domain using Fast Fourier Transforms, which are the numerical implementation
of discrete Fourier transforms.
3.2.1 Waveguide
15
If the wave number (k) is a linear function of the frequency of the
frequency (), as k = C , (C is constant) then the waves will be non-dispersive
in nature, e.g. rods. But if the wave number (k) is a non-linear function of the
frequency (), as k = C n, then the waves will be dispersive in nature e.g. in
beams and plates. The relation between wave number and frequency is called
spectrum relation.
Cp (3.1)
kR
d
Cg (3.2)
dk R
16
kR (3.3)
Cp
When,
dC p
0, Cg Cp
d Also,
dC p
, cut off Cg 0
d
Spectral finite element method (SFEM) [2], is considered as the most suitable
technique for studying wave propagation in structural waveguides subjected to
high frequency content loading. For this type of loading, the wave propagation
analysis by conventional finite element method (CFEM) is computationally
expensive, since the element size should be of the order of wavelength. However
in SFEM, the governing equation is transformed first to frequency domain using
discrete Fourier transform (DFT). In doing so, the governing partial differential
equation (PDE) is reduced to a set of ordinary differential equations (ODE) with
constant coefficients, where the time coordinate is removed from the formulation
and the frequency is introduced as a parameter. Hence the time doesnt appear
explicitly, but is replaced by phase relationships among the field variables which
are complex in nature. The resulting ODEs can be solved exactly and the
elements are formulated using the exact solution of the governing ODEs as
17
interpolating functions. The size of the global dynamic stiffness matrix is
appreciably smaller than that involved in the CFEM. The steps to be followed in
SFEM are as follows:
In the aircraft structural assembly the rod like components are stringers in
the wing assembly and longerons in the fuselage assembly.
The dynamic stiffness relation is found via dynamic shape functions, these
are essentially interpolation functions between the element ends, but instead of
being simple polynomials, they are the exact displacement distributions.
Figure 3-2 Nodal Loads and Degrees of Freedom for Longitudinal Spectral Elements.
19
3.4.1 Shape functions
Let be the general longitudinal displacement for a rod, be the longitudinal
displacement at nodal point 1, be the longitudinal displacement at nodal point
2 and be the member forces for a rod.
Let be the wave number for the longitudinal spectral element, be the
youngs modulus of the rod, be the cross sectional area of the rod and L be
the length of the rod.
u x Ae ik1 x
Be ik1 ( L x )
(3.5)
Here
The displacement end conditions for a finite element, shown in figure 3.2(a), are
u 0 u 1 A Be ik1L
, u L u 2 Ae ik1L
B (3.6)
(3.7)
Here
And
20
The displacements and the member forces are
(3.8)
(3.9)
The displacement end conditions for a throw-off element, shown in figure 3.2(b),
are
(3.10)
The member loads for finite element at each end of the rod are related to the
displacements by
(3.11)
(3.12)
(3.13)
(3.14)
Here is the frequency dependent dynamic element stiffness matrix for the rod,
it is symmetric as seen from the explicit matrix form
(3.15)
(3.16)
Equation (3.15) gives the stiffness relation for finite element and equation (3.16)
gives the stiffness relation for throw-off element
21
3.5 Spectral elements for beams
The approach followed here for beams is much the same as in the previous
section for rods but since beams are two-mode systems, then there must be two
degrees of freedom at each node making the stiffness matrix of order [44].
Figure 3-3 Nodal Loads and Degrees of Freedom for Flexural Spectral elements.
Let be the two wave numbers for two-mode system of the flexural spectral
element, L is the length of the flexural spectral element.
(3.17)
x Ae ik1 x
Be ik2 x
Ce ik1 ( L x )
De ik2 ( L x )
(3.18)
Here
(3.19)
22
For throw-off element with C=D=0, the end conditions require that
(3.20)
x g x 1 g x 1, x g 1 ( x) 1 g 2 ( x) 1 (3.21)
1 2
Here
are the frequency dependent beam shape functions and are given
by
g 1 ( x) [ R1e ik1 x
R2e ik2 x
]/
g 2 ( x) [ R1 R2e ik1 x
R1R2e ik2 x
]/
(3.22)
g 1 ( x) [e ik1 x
e ik2 x
]/
g 2 ( x) [ R2e ik1 x
R1e ik2 x
]/
R1 R2
The complete description of this element has now been captured in the two nodal
degrees of freedom .
Here
i
Are the respective amplitude ratios
23
ik1 x
A C e 0
A , B , [e( x)] ik2 x
(3.26)
B D 0 e
[ A ] , [ B ] (3.27)
1 2 3 4
The matrix [ ] is modal matrix. It is fully populated matrix of order [22] and
typically is not symmetric. The matrix [e( x)] is diagonal and is the unit matrix
when the argument is zero.
Nodal displacement at x=0 and x=L is written in terms of vectors {A} and {B} as,
1 A
[ ][e(0)] [ ][e( L)] B
1 A B
(3.28)
2 [ A ][e( L)] [ B ][e(0)] C
D
2
A 1
B
[G ] 1
[G ] u (3.29)
C 2
D
2
Here
24
and
ik1L ik2 L
e1 e , e2 e .
T T
Here N [G ] and N [ L1 ][G ] give the shape functions for ( x) and ( x) ,
T
N e ik1L
e ik2 L
e ik1 ( L x )
e ik2 ( L x )
(3.33)
[ L1 ] diag[ R1 , R2 , R1 , R2 ] (3.34)
( x) g 1 ( x) 1 g 2 ( x) 1, ( x) g ( x) g ( x)
1 1 2 1 (3.35)
The nodal loads are expressed in terms of the displacement degrees of freedom
through the relationships for the structural resultants
d d2
M ( x) EI , V ( x) EI I 2
(3.36)
dx dx 2
25
k22 k12 i (k1 k2 ) i ( R1k1 R2 k 2 )
k11 , k12 k21 , k22 (3.38)
R1 R2 R1 R2 R1 R2
This symmetric throw-off stiffness matrix is complex and therefore the structural
stiffness matrix will also be complex after assembling.
The finite element looks the same as the conventional element except that
the mass is distributed instead of concentrated at the ends. It is assumed that
there are no applied loads between the ends.
Considering a beam waveguide of finite length L with loads applied only at the
ends. The shape functions are
T T
( x ) N [G ] u , ( x) N [ L1 ][G ] u (3.40)
Here
Here primes indicate differentiation. At x=0 and x=L equation (3.41) gives,
V (0) 1
M (0)
[ N ][G ] 1
(3.42)
V ( L) 2
M ( L)
2
T T
EI N ''(0) I 2
N (0) [ L1 ]
T
EI N '(0)
[ N ] T T
(3.43)
EI N ''( L) I 2
N (0) [ L1 ]
T
EI N '( L)
26
The relation between the loads and degrees of freedom is
F [k] u (3.44)
Here
Here
r1 ( R1 R2 ) z11 ,
r2 ( R1 R2 ) z12 ,
(r12 r22 ) / EI ,
ik1L ik2 L
z11 1 e e , (3.46)
ik1 L ik2 L
z12 e e ,
ik1 L ik2 L
z22 1 e e ,
ik1 L ik2 L
z12 e e .
27
3.6 Spectral element for 2D frames
Figure 3-4 Nodal loads and degrees of freedom for spectral element of 2D frame
3.7 Summary
This chapter has briefly discussed about the construction of the dynamic
stiffness matrix for 1D rod, 1D beams and 2D frames.
28
Chapter 4
The major components of aircraft wing are spars, ribs and skin. To capture
the response at the joint of these structures, we take into account of the rivet
connections. Here the rivet modeling is not done; instead the effective stiffness of
the rivet is added at the respective joint nodes.
The above figure illustrates top sectional view of the aircraft with attention
given to wing showing its major components spars, ribs and skin, right wing
being un-skinned showing spars running along the span-wise direction, ribs
placed along the chord-wise direction and its left wing being skinned.
29
4.2 Equivalent 2D Beam-Frame Model of an Aircraft Wing
Instead of modeling whole aircraft wing a 2D model of the wing along its
span wise direction have modeled, which is capable to capture transverse
displacement accurately. The components which have to be taken into account
while a reduced order model of the wing is being modeled are spars, ribs and
skin.
In the aircraft wing, the spars bear the bending and torsional loads over the
wing. The ribs bear the in-plane transverse loads over the wing. The wing skins
bear the shear load over the wing.
Here is the schematic view of the aircraft wing in the reduced model as a
two-dimensional beam-frame model which is joined to fuselage at one end and
free at the other end.
Figure 4-2 Schematic Front View of Reduced order model of Aircraft Wing.
In the above figure the elements which are in the centre from wing root to
tip are replaced by spars, the two series of elements above and below the spar
elements are replaced by top and bottom skin respectively and the elements
normal to spar elements are replaced by ribs (each rib is modeled as a
combination of two elements).
30
The aircraft wing is taken as a stiffened structure, using three of its major
components and rivets used to join them. To capture the dynamic characteristics
accurately the rivet connections are taken into account, which are used to join
ribs to the skin. These rivets are running from leading edge to trailing edge of the
wing joining the top and bottom skin with the ribs. The each line of rivets from
leading edge to trailing edge of the wing has taken as one rivet line connection,
the above connection is valid for the three dimensional wing but when it comes to
the reduced order model they have only two nodes. The rivet line connection is
replaced with a single distributed spring between these nodes.
Here
Kx Stiffness of the spring along longitudinal direction,
Ky Stiffness of the spring along transverse direction, and
K Stiffness of the spring along rotational direction.
To get the dynamic stiffness matrix for the whole 2D beam-frame model is
difficult, so the whole model is consider has an assemblage of segments. The
part of the model shown in figure 4-4 is a segment between two consecutive ribs.
31
Figure 4-4 2D Beam-Frame model of a Segment of the wing.
Figure 4-5 shows the zoomed view of the segment of beam-frame model.
Considering the beam-frame model of one segment formed with seven elements,
fourteen distinct nodes and also four distributed springs at the respective joints.
Figure 4-5 A Zoomed-in View of 2D Beam-Frame model of one segment of the wing.
32
Figure 4-6 One Segment of the 2D Beam-Frame model of the Aircraft Wing.
Figure 4-6 shows the 2D beam-frame model of one segment which goes
into the beam-frame model of the wing.
The main objective is to get global dynamic stiffness matrix of one segment
of 2D beam-frame model using spectral finite element method. Figure 4-5 shows
that there are seven elements in the model, which has modeled with 1D beam
elements, whose local stiffness matrix is similar to the elements of 2D frame with
three active degrees of freedom at each node.
The stiffness matrix for all the seven elements having three degrees of
freedom at each node can be assembled together to get the global stiffness
matrix. After assembling these elements there is no connectivity between some
nodes. This model without the distributed spring does not satisfy compatibility
condition; also the global stiffness matrix will be singular.
Let ar Area of the single rivet among the rivet line connection on the wing,
d s Shank diameter of the rivet,
33
n Numbers of rivets along the each rivet line connection,
Ar Effective area of the distributed spring in reduced order model,
Er Youngs modulus of the rivet material
Gr Shear modulus of the rivet material and
hr Length of the rivet
Then
Ar n ar (4.1)
d s2
ar (4.2)
4
Effective stiffness of the distributed spring is defined as,
Kx 0 0
K 0 K 0 y (4.3)
0 0 K
Here
Kx Stiffness of the spring along longitudinal direction,
Ky Stiffness of the spring along transverse direction, and
K Stiffness of the spring along rotational direction.
Considering each spring as an element the stiffness along longitudinal,
transverse and rotational direction are as follows
Gr Ar Gr nar
Kx (4.4)
hr hr
Er Ar Er nar
Ky (4.5)
hr hr
M K y hr
K K y hr2 Er nar hr (4.6)
1
hr
The stiffness due to distributed spring is dependent on material properties
of rivet, no. of rivets in the rivet-line connection, length of the rivet and shank
diameter.
From the figure 4-6, Effective stiffness of the distributed spring between node 1
and 6 is given by,
34
K x(1) 0 0
K *
1 0 K y(1) 0 (4.7)
0 0 K (1)
K x(2) 0 0
K *
2 0 K y(2) 0 (4.8)
0 0 K (2)
K x(3) 0 0
K 3* 0 K y(3) 0 (4.9)
0 0 K (3)
K x(4) 0 0
K *
4 0 K y(4) 0 (4.10)
0 0 K (4)
FX N 1 K X (u10 u60 )
FY V1 KY (v1 v6 ) (4.11)
M M 1 K ( 1 6 )
N 1 KX 0 0 u10 u60
V 1 0 KY 0 v1 v6 (4.12)
M 1 0 0 K 1 6
f1 K * (u1 u6 ) (4.13)
35
f6 K * (u6 u1 ) (4.14)
Similarly,
f3 K * (u3 u4 ) (4.15)
f4 K * (u4 u3 ) (4.16)
f7 K * (u7 u8 ) (4.19)
f8 K * (u8 u7 ) (4.20)
K 11(1) K 12(1) u1 f1
(4.21)
K (1)
21 K (1)
22
u2 f
11
36
For element (2)
K 11(3) K 12(3) u6 f6
(4.23)
K (3)
21 K (3)
22
u7 f
7
K 11(4) K12(4) u2 f2
(4.24)
K (4)
21 K (4)
22
u9 f
9
K 11(1) K 12(1) u4 f4
(4.25)
K (1)
21 K (1)
22
u5 f
5
K11(2) K12(2) u8 f8
(4.26)
K (2)
21 K (2)
22
u9 f13
After assembling wave guide elements and including the effect of the
distributed springs through the equilibrium equations the global dynamic stiffness
matrix of one segment of the 2D beam-frame model is,
37
f1 K 1* (u1 u6 )
K11 K12 0 0 0 0 0 0 0 0 u1
f2 f11 f12
K 21 K 22 K 23 0 0 0 0 0 K 29 0 u2
0 K32 K 33 0 0 0 0 0 0 0 u3 f K * (u u )
3 2 3 4
0 0 0 K 44 K 45 0 0 0 0 0 u4 f4 K 2* (u4 u3 )
0 0 0 K54 K55 0 0 0 0 0 u5 f5 K 3* (u5 u10 )
0 0 0 0 0 K 66 K 67 0 0 0 u6 f6 K 1* (u6 u1 )
0 0 0 0 0 K 76 K 77 0 0 0 u7 f K * (u u )
7 4 7 8
0 0 0 0 0 0 0 K88 K89 0 u8
f8 K 4* (u8 u7 )
0 K92 0 0 0 0 0 K 98 K 99 K 910 u9
f9 f13 f14
0 0 0 0 0 0 0 0 K109 K1010 u10
f10 K 3* (u10 u5 )
(4.28)
Re-arranging the right hand side terms to left hand side, the global dynamic
stiffness matrix becomes as,
[k] u F
Here coefficients of the above global dynamic stiffness matrix are given by,
38
K11 K 11(1) K 1*
K 12 K (1)
12
K16 K 1*
K 21 K (1)
21
K 29 K 12(4)
K 32 K (2)
21
K 33 K 22(2) K 2*
K 34 K *2
K 43 K 2*
K 44 K (5)
11 K 2*
K 45 K 12(5)
K 54 K (5)
21
K 55 K 22(5) K 3*
K 510 K * 3
K 61 K *
1
K 66 K (3)
11 K 1*
K 76 K 21(3)
K 77 K (3)
22 K 4*
K 78 K 4*
K87 K *
4
K88 K 11(6) K 4*
K89 K (6)
12
K92 K 21(4)
K98 K (6)
21
K105 K 3*
K109 K (7)
21
K1010 K 22(7) K 3*
39
F1 f1
F2 f
2 f11 f12
F3 f3
F4 f4
F5 f5
F6 f6
F7 f7
F8 f8
F9 f9 f13 f14
F10 f 10
The stiffness matrix of the beam-frame model is taken into two instants one
is due to the beam elements and the other due to the distributed springs. So after
adding these two matrices, the global stiffness matrix of the 2D beam-frame
model of the wing is obtained.
4.6 Summary
Through this global stiffness matrix the frequency response analysis of the
2D beam-frame model has been performed. The response history at all nodal
points had obtained in the frequency domain due to the high frequency loading at
tip node.
40
Chapter 5
This chapter comprises of two major parts first half includes response
analysis for 1D rod, 1D beam and 2D frame using spectral finite element method.
The second half includes two different cases of 2D beam-frame model of aircraft
wing using the formulation from the previous chapter of this dissertation.
Consider a semi-infinite rod, fixed at one end and impacted at the other
end. Model has two elements, first element is of finite length and second element
is considered as extending to infinity (a throw-off element). A throw-off element is
introduced in order to avoid reflections from the boundary.
The 1D rod of aluminum has been taken with material properties as follows,
The following plots shows the axial velocity history at node 3 due to
high-frequency pulse in the axial direction at the same, the applied load history is
shown in the inset image of each plot.
41
The spectrum relation of an isotropic rod for an undamped case is
(5.1)
(5.2)
Figure 5-2 Axial Velocity history at Node-3, due to loading (inset of the plot) in the Axial direction.
Time taken by the wave to reach the interface from the free end = 0.210-3 sec
Time taken by the wave to reach back to the free end after reflecting from the
interface = Time of flight = 2 (0.210-3) = 0.410-3 sec
42
From the above plot,
The time of flight of the pulse in the response history is equal to that predicted
using material properties.
Figure 5-3 Axial Velocity history at Node-3, due to loading (inset of the plot) in the Axial direction.
Time taken by the wave to reach the interface from the free end = 0.210-3 sec
Time taken by the wave to reach back to the free end after reflecting from the
interface = Time of flight = 2 (0.210-3) = 0.410-3 sec
From the above plot,
43
Time of launch of the pulse = 0.15 10-3 sec
The time of flight of the pulse in the response history is equal to that predicted
using material properties.
Figure 5-4 Axial Velocity history at Node-3, due to loading (inset of the plot) in the Axial direction.
Time taken by the wave to reach the interface from the free end = 0.210-3 sec
Time taken by the wave to reach back to the free end after reflecting from the
interface = Time of flight = 2 (0.210-3) = 0.410-3 sec
44
From the above plot,
The time of flight of the pulse in the response history is equal to that predicted
using material properties.
Figure 5-5 Axial Velocity history at Node-3, due to loading (inset of the plot) in the Axial direction.
Time taken by the wave to reach back to the free end after reflecting from the
interface = Time of flight = 2 (0.210-3) = 0.410-3 sec
45
From the above plot,
The time of flight of the pulse in the response history is equal to that predicted
using material properties.
The 1D beam of aluminum has been taken with material properties as follows,
46
The following plots shows the transverse velocity history at node 3 due
to high-frequency pulse in the transverse direction at the same, the applied load
history is shown in the inset image of each plot.
(5.3)
The mode 2 behavior is entirely imaginary for the undamped case, hence there is
no propagation behavior for this mode. Considering only the mode 1 wave
motion gives the phase speed and group speed as
(5.4)
Figure 5-7 Transverse velocity history at node 3 due to loading in the inset of the plot.
47
Using the material properties,
Time taken by the wave to reach the interface from the free end = 0.33210-3 sec
Time taken by the wave to reach back to the free end after reflecting from the
interface = Time of flight = 2 (0.33210-3) = 0.66410-3 sec
The time of flight of the pulse in the response history is equal to that predicted
using material properties.
Figure 5-8 Transverse velocity history at node 3 due to loading in the inset of the plot.
48
Using the material properties,
Time taken by the wave to reach the interface from the free end = 0.33210-3 sec
Time taken by the wave to reach back to the free end after reflecting from the
interface = Time of flight = 2 (0.33210-3) = 0.66410-3 sec
The time of flight of the pulse in the response history is equal to that predicted
using material properties.
49
A characteristic of connected structure is that they introduce sharp
spectral peaks in the responses.
The following plots show the transverse velocity v/s Frequency at the node 1 ,
node 2 respectively, due to high-frequency pulse in the transverse direction at
the node 1, respective load case is mentioned. The load histories are plotted in
figure 5.10.
50
Figure 5-12 Transverse frequency response at node 2 due to Gaussian pulse_1.
51
Figure 5-14 Axial frequency response at node 2 due to Gaussian pulse_1.
52
Figure 5-16 Transverse frequency response at node 2 due to Gaussian pulse_2.
53
Figure 5-18 Axial frequency response at node 2 due to Gaussian pulse_2.
54
Figure 5-19 Isometric View of CATIA model of Straight Wing.
The following plots shows the axial velocity v/s Frequency, transverse
velocity v/s Frequency at node 30, 20 due to high-frequency pulse in the
transverse direction at node 30, the load time history, frequency spectrum is
shown in the inset image of each plot.
55
Figure 5-21 Axial velocity v/s Frequency at node 30 due to the loading (inset of the plot) in the
Transverse direction.
Figure 5-22 Transverse velocity v/s Frequency at node 30 due to the loading (inset of the plot) in the
Transverse direction.
56
Figure 5-23 Axial velocity v/s Frequency at node 30 due to the loading (inset of the plot) in the
Transverse direction.
Figure 5-24 Transverse velocity v/s Frequency at node 30 due to the loading (inset of the plot) in the
Transverse direction.
57
Figure 5-25 Axial velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
Figure 5-26 Transverse velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
58
Figure 5-27 Axial velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
Figure 5-28 Transverse velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
The following plots show a comparison of four cases Here first is healthy
case, other three cases degradation of the stiffness matrix of the distributed
spring is considered with steps of 0.96, 0.92 and 0.88 at spring no.10
respectively.
59
Figure 5-29 Axial velocity v/s Frequency at node 30 due to the Gaussian pulse-1.
Figure 5-30 Axial velocity v/s Frequency at node 30 due to the Gaussian pulse-2.
60
Figure 5-31 Transverse velocity v/s Frequency at node 30 due to the Gaussian pulse-1.
Figure 5-32 Transverse velocity v/s Frequency at node 30 due to the Gaussian pulse-2.
This case is similar to case 2 except that the wing is tapered. Here a
CATIA model is prepared with two spars, six ribs and skin covering from top and
bottom, the wing span is taken as 1m and chord length varying from 0.85m at
root and 0.45m at tip and constant thickness of the airfoil of the wing as 0.082m.
61
Figure 5-33 Isometric view of CATIA model of tapered wing.
The following plots shows the axial velocity v/s Frequency, transverse
velocity v/s Frequency at node 30, 20 due to high-frequency pulse in the
transverse direction at node 30, the load time history, frequency spectrum is
shown in the inset image of each plot.
62
Figure 5-35 Axial velocity v/s Frequency at node 30 due to the loading (inset of the plot) in the
Transverse direction.
Figure 5-36 Transverse velocity v/s Frequency at node 30 due to the loading (inset of the plot) in the
Transverse direction.
63
Figure 5-37 Axial velocity v/s Frequency at node 30 due to the loading in (inset of the plot) in the
Transverse direction.
Figure 5-38 Transverse velocity v/s Frequency at node 30 due to the loading (inset of the plot) in the
Transverse direction.
64
Figure 5-39 Axial velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
Figure 5-40 Transverse velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
65
Figure 5-41 Axial velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
Figure 5-42 Transverse velocity v/s Frequency at node 20 due to the loading (inset of the plot) in the
Transverse direction.
The following plots show a comparison of four cases Here first is healthy
case, other three cases degradation of the stiffness matrix of the distributed
66
spring is considered with steps of 0.94, 0.88 and 0.81 at spring no.10
respectively
Figure 5-43 Axial velocity v/s Frequency at node 30 due to the Gaussian pulse-1.
Figure 5-44 Axial velocity v/s Frequency at node 30 due to the Gaussian pulse-2.
67
Figure 5-45 Transverse velocity v/s Frequency at node 30 due to the Gaussian pulse-1.
Figure 5-46 Transverse velocity v/s Frequency at node 30 due to the Gaussian pulse-2.
68
Chapter 6
The spectral finite element modeling and computation reported here are
aimed at the off-line computation, in which the reduced order dynamic stiffness
matrix of the healthy structure is obtained and stored in the computer memory.
In the future scope of work, a near real time scenario with successive data
acquisition from a sensor network and computation of DFI vector. In reality, the
successive data acquisition from the sensor network and its synchronization with
the computation time to obtain DFI is important, especially for damage growth
monitoring.
69
Chapter 7
References
70
[10] C.V.S. Sastry, D. Roy Mahapatra, S. Gopalakrishnan *, T.S. Ramamurthy,
An iterative system equivalent reduction expansion process for extraction of high
frequency response from reduced order finite element model, Comput. Methods
Appl. Mech. Engg. 192 (2003) 18211840
[11] Usik Lee, Joohong Kim, and Andrew Y. T. Leung, The Spectral Element
Method in Structural Dynamics, The Shock and Vibration Digest, 32(2000) 451-
465.
[13] Component design handbook of aeronautics no.2 , London, sir Isaac pitman
and sons ltd.
[19] A.K. Noor, Recent advances and application of reduction methods, Appl.
Mech. Rev., Trans. ASME 47 (5) (1994) 125146.
71