Operators and Technicians Manual

PSA-66-ST2 Printer

PSA-66-ST2R (RS232); PSA-66-ST2N (Netplex)

While PSA-66-ST2 refers to both the PSA-66-ST2R and PSA-66-ST2N versions of the printer, this manual
is written primarily for the RS232 interface. For additional information on the Netplex interface, please
contact International Game Technology.

This document is uncontrolled when printed.

Operators and Technicians Manual
PSA-66-ST2 Printer (GEN2)
2002 2007 FutureLogic, Incorporated. All Rights Reserved.
TCL Printer Language 1991 2007 FutureLogic, Incorporated. All Rights Reserved.
TCL Printer Language is a proprietary, copyrighted language developed by
FutureLogic, Incorporated for exclusive use with its printer products.
GEN2 Powered by FutureLogic, GEN2, TCL, ITH, TRT, TCL Editor, Download Utility,
CommWrangler, FutureLogic Exchange, and FutureLogic are either trademarks or registered
trademarks of FutureLogic, Incorporated in the United States and/or other countries.
Netplex is a proprietary hardware interface and protocol of International Game Technology
Corporation.
Molex is a registered trademark of Molex Incorporated. All product names referenced herein
are trademarks of Molex, its affiliates, related companies, licensors, and/or joint venture
partners.
All other trademarks and products or brand names mentioned herein are the property of their
respective owners.
This document contains Proprietary and Confidential information and its contents are covered
by Non-Disclosure Agreement.
Technical information in this manual is disclosed for informational purposes only.
No grant of license or use rights of any such information is made by publication or distribution
of this manual.
No part of this guide may be reproduced, stored in a retrieval system, or transmitted, in any
form or by any means, electronic, mechanical, recording, or otherwise, without the prior
written permission of FutureLogic, Incorporated.
These specifications are subject to change without notice and may not completely and correctly
document the operation of this product.
12/07/2007
MNL-000003
REV.N

The GEN2 Netplex printer (PSA-66-ST2N) is in compliance with the Netplex protocol of IGT.
The PSA-66-ST2 printer described in this manual is in compliance with all applied CE
standards.

This document describes product functions and technology that may not be available in a
particular gaming jurisdiction, and would therefore not be available for sale and not approved
for use at this time. Please contact your local sales representative for information concerning
what features are available in your jurisdiction.

FutureLogic, Inc.
425 East Colorado Street Suite 100
Glendale, CA 91205 USA
Phone 818.244.4700 Fax 818.244.4764
www.futurelogic-inc.com [email protected]
 Operators and Technicians Manual

Table of Contents
1 Product Overview .................................................................................................... 1
Introduction ....................................................................................................................... 1
Warranty Information......................................................................................................... 1
2 Operator Interface................................................................................................... 2
Introduction ....................................................................................................................... 2
Operator Indicators and Controls ....................................................................................... 2
Keypad Status Light ..................................................................................................... 3
Bezel Operation ............................................................................................................ 3
Printer Sensor Functions.................................................................................................... 3
Printer Errors..................................................................................................................... 4
Loading Paper .................................................................................................................... 5
Feeding Paper .................................................................................................................... 5
Performing a Self Test ........................................................................................................ 6
Clearing a Paper Jam ......................................................................................................... 6
Cleaning the Print Head ..................................................................................................... 7
3 Printer Service .......................................................................................................... 8
Introduction ....................................................................................................................... 8
Removing the Printer.......................................................................................................... 9
4 Ports and Dip Switches .......................................................................................... 11
Introduction ..................................................................................................................... 11
Front Bezel Port (All Models)............................................................................................. 11
PSA-66-ST2N (GEN2 Netplex Printer) ............................................................................... 12
GEN2 Netplex Interface Cable..................................................................................... 12
GEN2 Netplex Firmware Upload Port .......................................................................... 14
GEN2 Netplex Dip Switches........................................................................................ 15
PSA-66-ST2R (GEN2 RS232 Printer)................................................................................. 16
GEN2 RS232 Interface Cable 12 Pin Coiled Cable .................................................... 16
GEN2 RS232 Interface Cable 14 Pin Coiled Cable .................................................... 18
GEN2 RS232 Adapter Cable 12 Pin to 14 Pin ........................................................... 19
GEN2 RS232 Evaluation Cable ................................................................................... 20
GEN2 RS232 Firmware Upload Port ........................................................................... 21
GEN2 RS232 Dip Switches ......................................................................................... 23
Appendix A Technical Specifications .................................................................... 24
Appendix B Paper Specifications ........................................................................... 26
Appendix C Part Numbers Printer/Spares ........................................................... 27
Appendix D Part Numbers Bezels ........................................................................ 32
Appendix E Schematics........................................................................................... 34
Working on the PCBA....................................................................................................... 34
Appendix F Service Tool Kit ..................................................................................... 44
Index ......................................................................................................................... 45

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List of Figures
Figure 2-1 Operator Indicators and Controls ...................................................................... 2
Figure 2-2 Load a Paper Stack ........................................................................................... 5
Figure 2-3 Feed Paper into Paper Loading Slot ................................................................... 5
Figure 2-4 Sample Configuration Ticket ............................................................................. 6
Figure 2-5 Remove the Paper.............................................................................................. 7
Figure 2-6 Open the Lid ..................................................................................................... 7
Figure 2-7 Clear the Paper Jam.......................................................................................... 7
Figure 3-1 Ground Screw and Copper Grounding Clips Location........................................ 8
Figure 3-2 Disconnect the Coiled Cable Connector ............................................................. 9
Figure 3-3 Slide the Printer until It Locks........................................................................... 9
Figure 3-4 Remove the Paper............................................................................................ 10
Figure 3-5 Front Locking Bar ........................................................................................... 10
Figure 3-6 Push Release Bar ............................................................................................ 10
Figure 4-1 Front Bezel LED Control Port (All Models) ....................................................... 11
Figure 4-2 Netplex Interface Cable ................................................................................... 12
Figure 4-3 Netplex Firmware Upload Port ......................................................................... 14
Figure 4-4 Upload Cable Diagram .................................................................................... 14
Figure 4-5 Netplex Dip Switches Top View ..................................................................... 15
Figure 4-6 RS232 Interface Cable, 12 Pin Coiled .............................................................. 16
Figure 4-7 RS232 Interface Cable, 14 Pin Coiled .............................................................. 18
Figure 4-8 RS232 Adapter Cable ...................................................................................... 19
Figure 4-9 RS232 Evaluation Cable.................................................................................. 20
Figure 4-10 RS232 Firmware Upload Port .......................................................................... 22
Figure 4-11 Upload Cable Diagram .................................................................................... 22
Figure 4-12 Dip Switches Top View.................................................................................. 23
Figure B-1 Ticket Dimensional Specification ..................................................................... 26

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List of Tables
Table 2-1 Keypad LEDs Status Reporting Printer Condition .............................................. 3
Table 2-2 Bezel Display Status ......................................................................................... 3
Table 2-3 Sensors ............................................................................................................. 3
Table 2-4 Errors and Error Descriptions ........................................................................... 4
Table 4-1 Front Bezel LED Control Port Pins (All Models)................................................ 11
Table 4-2 Bezel LED Port Pins......................................................................................... 12
Table 4-3 Auxiliary COMM Port Pin-out .......................................................................... 12
Table 4-4 Netplex Power/COMM Port Pin-out ................................................................. 13
Table 4-5 12 Pin Netplex Base Port Pins ......................................................................... 13
Table 4-6 Firmware Upload Port Pin-out ......................................................................... 14
Table 4-7 Netplex 6 Position Dip Switch Settings ............................................................ 15
Table 4-8 Auxiliary COMM Port Pin-out .......................................................................... 16
Table 4-9 Bezel LED Port Pins......................................................................................... 16
Table 4-10 RS232 Power/COMM Port Pin-out................................................................... 17
Table 4-11 12 Pin RS232 Base Port Pins........................................................................... 17
Table 4-12 Auxiliary COMM Port Pin-out .......................................................................... 18
Table 4-13 RS232 Power/COMM Port 14 Pin-out.............................................................. 18
Table 4-14 RS232 Adapter Cable Pin-outs ........................................................................ 19
Table 4-15 Bezel Port Pins ................................................................................................ 20
Table 4-16 12 pin Base Port Pins ...................................................................................... 21
Table 4-17 14 pin Base Port Pins ...................................................................................... 21
Table 4-18 DB9 RS232 Port Pins ...................................................................................... 21
Table 4-19 Firmware Upload Port Pin-out ......................................................................... 22
Table 4-20 RS232 6 Position Dip Switch Settings ............................................................. 23

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1 Product Overview
Introduction
Each GEN2 printer is an advanced thermal printer capable of creating high quality
complex output with a minimum of development and effort on the part of the user. The
printer module supports both serial and a Netplex current loop interface to allow operation
in any standard slot machine on the market.
Note: While PSA-66-ST2 refers to both the PSA-66-ST2R and PSA-66-ST2N versions of
the printer, this manual is written primarily for the RS232 interface. For additional
information on the Netplex interface, please contact International Game
Technology.
Features of the GEN2 printer include:
The ITH (Intelligent Ticket Handling) technology which prevents player interference
with any part of ticket production or presentation
May be mounted on an angle or horizontally
Simple paper loadingno loose parts
Variable paper capacity with different paper trays300, 600, and 900 ticket trays
Windows ticket/receipt development package via the TCL Editor utility
Page mode printing with TCL printer language
Line printer capability
High quality laser-like san serif fonts in multiple sizes
Advanced graphics printing
Windows connectivity
3 inch per second print speed
Wide temperature range operation
Standard and customized serial interfaces availableRS232 and Netplex

Warranty Information
Each GEN2 printer has a two-year warranty as per the manufacturers written warranty on
the printer.

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2 Operator Interface
Introduction
This chapter covers various operations of the GEN2 printer including loading paper and
clearing a paper jam.

Operator Indicators and Controls

The printer is equipped with status indicators and a FEED button, which allow you to manage
and interpret the operations of the printer.
The status indicators are:
The front bezel light
Keypad lights:
Ready Green
Paper Yellow
Open Orange
Fault Red
The following figure illustrates the location of these indicators and controls.

Status Lights
and Keypad
with FEED
button
Lid
Release
Lever

Paper
Loading Slot
Figure 2-1 Operator Indicators and Controls

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Keypad Status Light

The keypad LEDs report the status of the printer whenever power is present. Table 2-1 lists
each condition of the keypad LEDs.

Table 2-1 Keypad LEDs Status Reporting Printer Condition

Condition Ready Paper Open Fault
Printer is Powered Off
Printer Ready blink
Printer Flushed
Paper Out
Head Up or Ticket Module Open
Temperature Error
Voltage Error
Print Head Error
Missing Black Index Mark
Paper is Jammed blink
Indicates the LED is ON.

Bezel Operation
Use the front bezel display to determine the state of the printer while on the casino floor,
at a distance, without disturbing the game. Table 2-2 lists the conditions indicated on the
bezel display.

Table 2-2 Bezel Display Status

Bezel Display Status
Solid On Printer Idle and Ready
Slow Blink Paper Low or Printer Error
Fast Blink Ticket Printing and/or Ticket in Chute
Off Printer power off
See Chapter 4 for information on the current ratings of the bezel ports.

Printer Sensor Functions

There are six primary sensor functions on the printer. These sensors work with the game
firmware to provide reliable trouble-free operation. Any error conditions resulting from these
sensors are indicated by the front bezel light and keypad LEDs.
Table 2-3 describes each of these sensors.

Table 2-3 Sensors

Sensor Description
Paper Out The Paper Out sensor is located in the print head. It terminates the print operation
when the paper has run out and checks for proper form registration. The printer
ceases printing and feeding operations when it detects a Paper Out condition. Correct
a Paper Out condition by loading more paper into the unit.
Paper Low The Paper Low sensor is located in the paper well. It determines when the paper stack
has approximately 14 tickets remaining. The paper_low status reports a paper low
condition after the unit has printed out 10 more print jobs. The true condition of the
paper_low status can be check by recycle the power. A Paper Low condition
automatically resets once a stack with a greater height is loaded. Paper low sensing
occurs when the system is idle and takes a few seconds to detect the new paper level.
Paper Taken The Paper Taken sensor is located in the presentation chute of the printer. It
determines when the customer has actually taken their cashout ticket.

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Sensor Description
Drawer Open The Drawer Open sensor is located in the paper well. It detects when the printer
is open.
Platen Engaged The Platen Engaged sensor is located in the print head. It detects when the printer
platen is in use.
Printer Open The Printer Open sensor is located in the front of the unit. It detects when the printer
clamshell is open.

Printer Errors
Although there are a variety of error conditions that can occur, most printer errors are a result
of the printer running out of paper or the operator opening the lid. Table 2-4 lists possible
errors and the remedy for each condition.

Table 2-4 Errors and Error Descriptions

Error Error Description Remedy
Paper Out Results when the printer does not detect Load a new paper stack.
paper present.
Head Up or Results from raising the head release lever or Lower the blue lever on the side
Open opening the lid. of the unit.
Temperature Results when the printer is operating outside of its The printer will automatically
allowable temperature range. resume operation after the
If the printer is operating in an environment where detected head temperature falls
the ambient temperature is roughly room within range.
temperature, this error would most likely be the
result of a hardware problem.
Voltage Results if the printer detects a power supply The printer will automatically
voltage (+24VDC to +25VDC) outside range. resume operation after the
This error could be the result of a poor cable power supply is detected within
connection. range.
Print Head Results when the printer senses an internal error The printer will remain in this
due to connectivity or interfacing problem with the error state until the power is
thermal print head. This can be a result of a cable cycled or the unit is reset.
problem between the main controller board and If the problem persists, the
the printer engine. printer will require service.
Missing Black Results if the paper type selected is indexed paper Raise the head release lever
Index Mark and while feeding paper or printing a black mark (presumably to change
is not seen within approximately 10 of the paper. the paper).
This error alerts the user to the presence of the
wrong kind of paper in the printer or that the
paper was inserted in the wrong direction (so the
black mark index is rotated 180 degrees).
Paper Jam Results when the printer detects an error in Open the printer head and
the paper path for presenting the ticket to inspect for a jammed ticket.
the customer.

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Loading Paper
Generally, the only printer service required is to load new paper stacks. Use the automatic
paper-loading feature to simplify this process to two steps: putting the paper stack into the
Paper Tray and feeding the paper to the Paper Loading Slot of the printer.
To load paper:
1. Pull open the Printer Drawer until the Paper Tray is completely accessible.
2. Place the paper stack in the printer as indicated by the band around the stack and the
label on the bottom of the Paper Tray.
Tip: To prevent a new paper stack from sticking together, fan out the paper after you
take off the band.

Figure 2-2 Load a Paper Stack

3. Feed the paper into the Paper Loading Slot and release it once the motor engages and the
printer takes hold of the paper.
The printer automatically pulls through a form or two, leaving it registered at the top of
a form.

Figure 2-3 Feed Paper into Paper Loading Slot

4. Remove any excess ticket from the printer.

Feeding Paper
The printer is designed to run with black mark indexed paper.
Use the FEED button to feed paper into printer. Press the FEED button to advance the paper
to the top of the next form.

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Performing a Self Test

Press the FEED button during power up or reset to run a self test. This self test prints a
configuration ticket if the test passes successfully. The test ticket (illustrated in Figure 2-4)
contains important information on how the unit is configured.
Model: PSA-66-ST2
Model number Firmware: GRUSA4100 TKT-2.3 Resident ticket template
package version
COMMUNICATION
Interface: serial
Baud Rate: 19200 Firmware version
System
communications Data Bits: 8
Parity: NONE
setup
Handshaking: XON/XOFF/HARDWARE

PRINT CONTROL
Darkness Control: +00%
Print Control Parameters Black Bar Index: Enabled
Print On Demand: Disabled
Auto Sleep Timer: Off

SYSTEM RESOURCES
FLASH -Used: 000000 Amount of memory
-Free: 024064 available for user-defined
font and graphics storage is
LIBRARY INVENTORY indicated by the Free
Listing of stored Templates: 0,1,2,3,4,5,6,7,8,9,A,B
space.
Templates, Print Print Regions: 1,2,3,4,5,6,7,8,h,9,A,B
C,D,E,F,G,I,J,K,L,N,O,P,
Regions and Graphics
Q,R,S,T,U,Z,X,a,b,c,d,e,
f,g,i,j,k,l,m,n,o,p,q
Graphics: E,F,G,H,I,J,K,L,M,N,O,P List of fonts available
Fonts: 3,1,2,4,7,8,5 in the printer by TCL
page mode

Figure 2-4 Sample Configuration Ticket

Clearing a Paper Jam

The printer is designed to operate reliably with minimal paper jamming. If you need to clear a
paper jam, follow the instructions below. After you clear a paper jam, perform these steps in
reverse to load paper.
When clearing a paper jam:
Ensure that all paper paths from the entry point at the back of the paper well, through the
printer, cutter, and the ticket module chute are clear of paper or obstructions.
Use the Lid Release Lever located on the top of the unit.
Do not allow a screwdriver or other probing object to come in contact with the printer. This
can cause permanent damage to the printer.

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 Operators and Technicians Manual

To clear a paper jam:

1. Remove the paper from the printer.

Figure 2-5 Remove the Paper

2. Open the lid by pressing the Lid Release Lever.
The spring-loaded lid opens, exposing the paper path.

Lid Release
Lever

Figure 2-6 Open the Lid

3. Remove the jammed ticket.
If necessary, access the paper path through the print mechanism by opening the
Mechanism Release Lever.

Mechanism Voucher Path

Release Lever

Figure 2-7 Clear the Paper Jam

4. Once you clear the jam, reverse these steps to return the printer to a ready state.
5. Load the paper.

Cleaning the Print Head

To clean the print head, use canned air to blow out the paper particles. Then use a lint-free
cloth or cotton swab with isopropyl alcohol to clean the print head.

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3 Printer Service
Introduction
This chapter provides instructions on how to remove the printer to service it outside of
the game.
Note: While the printer is hot-connectable, it is still a good maintenance procedure to
turn off the power.

Important Information!
Do not remove the ground screw in the rail as it will release the internal nut!
After removing the printer, do not slide the unit on a tabletop or other surface. Doing so
will cause damage to the copper grounding clips on the bottom of the unit.

Ticket
Output

Ground Screw Copper Grounding Clips

Figure 3-1 Ground Screw and Copper Grounding Clips Location

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Removing the Printer

CAUTION!
ESD Sensitive Equipment!
Electronic boards and their components are sensitive to static electricity. Care must
be taken during all handling operations and inspections of this product in order to
ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for
operations purposes unless it is otherwise protected.
Discharge your clothing before touching the assembly. Discharge tools before use.
Whenever possible, unpack or pack this product only at EOS/ESD safe workstations.
Where a safe workstation is not guaranteed, it is important for the user to be
electrically discharged before touching the product with his/her hands or tools.
To remove the printer from the game:
1. Disconnect the power.
2. Disconnect the Coiled Cable Connector.
CAUTION! The cable is under tension.

Coiled Cable
Connector

Figure 3-2 Disconnect the Coiled Cable Connector

3. Pull the printer out of the game until it locks.

Figure 3-3 Slide the Printer until It Locks

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4. Remove the paper from the printer.

Figure 3-4 Remove the Paper

5. Push the Front Locking Bar unit to unlock the sliding module from stationary module.
Slide the drawer module completely out of the stationary module.

Front Locking
Bar

Figure 3-5 Front Locking Bar

6. Push the Release Bar (located on the bottom of the unit).
While holding in the Release Bar, gently pull the printer towards you.

Figure 3-6 Push Release Bar

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4 Ports and Dip Switches

Introduction
This chapter describes the interface connectors and port pin-outs for each model of the
printer. For complete electrical specifications on these ports, refer to Appendix A in the
Developers Manual (MNL-000004) for the power connector.
There are two models of the PSA-66-ST2 printer:
PSA-66-ST2N. Netplex Interface. See page 12.
PSA-66-ST2R. RS232 Interface. See page 16.
Note: While PSA-66-ST2 refers to both the PSA-66-ST2R and PSA-66-ST2N versions of the
printer, this manual is written primarily for the RS232 interface. For additional
information on the Netplex interface, please contact International Game
Technology.

Front Bezel Port (All Models)

Bezel LED Control Port

3 2 1

Connector: Molex Micro-Fit 43640-0301

Mate: Molex Micro-Fit 43645-0300

Figure 4-1 Front Bezel LED Control Port (All Models)

Table 4-1 lists information on the LED bezel port on the GEN2 printer. This is an open drain
modulated high side drive 25VDC port capable of driving up to a maximum 1.5A.

Table 4-1 Front Bezel LED Control Port Pins (All Models)
Pin Function
1 Switched 25VDC, 100mA Min
2 BGND
3 Frame (Chassis) Ground

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PSA-66-ST2N (GEN2 Netplex Printer)

GEN2 Netplex Interface Cable
Base Port

12 7
6 1
Connector: Molex Mini-Fit Jr. 39-01-2125
Mate: Molex Mini-Fit Jr. 39-01-2121

Bezel LED Control Port

3 2 1

Connector: Molex Mini-Fit Jr. 39-01-4032

Mate: Molex Mini-Fit Jr. 39-01-4030

Auxiliary COMM Port

4 3
2 1
Connector: Molex Mini-Fit Jr. 39-01-3049
Netplex Power/COMM Port
Mate: Molex Mini-Fit Jr. 39-01-3042

8 5
4 1

Connector: Molex Mini-Fit Jr. 39-01-3081 Netplex Cable P/N: 150-00032-100

Mate: Molex Mini-Fit Jr. 39-00-0040

Figure 4-2 Netplex Interface Cable

Table 4-2 Bezel LED Port Pins

Pin Function Table 4-3 Auxiliary COMM Port Pin-out

1 Switched 25VDC, 100mA Min Pin Function
2 NC 1 GND
3 BGND 2 RX2
3 TX2
4 No Connect

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Table 4-4 Netplex Power/COMM Port Pin-out

Pin Function I/O*
1 MRESET I
2 Netplex TXD I
3 +13V -
4 Netplex RXD O
5 NETGND -
6 +25VDC -
7 BGND -
8 No Connect -

Table 4-5 lists the pin-out of the 12 pin base port. The Modulated +24VDC pin has the same
function as the bezel port pin.

Table 4-5 12 Pin Netplex Base Port Pins

Pin Function
1 BGND (+24V Return)
2 NETPLEX RXD
3 +13VDC
4 SWITCHED +24VDC
5 No Connect
6 MRESET
7 NETPLEX TXD
8 +24VDC
9 No Connect
10 RX2
11 TX2
12 AGND
*I/O viewed from the printer
Note: The Bezel port on the rear of the printer is identical in function and
characteristics to the one on the front of the printer.

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GEN2 Netplex Firmware Upload Port

The Firmware Upload Port upgrades the printer firmware while the printer is still installed
and powered in the game. The printer uploads through its Firmware Upload Port just as it
would through its communications connector at the rear of the printer.
To use this port, slide the printer out until the upload port (shown in the following figure) is
visible. Then plug an appropriate upgrade cable into the printer. This connection may be
made while the power is on.

Firmware Upload Port

4 3
2 1

Connector: Molex Mini-Fit Jr. 39-31-0040

Figure 4-3 Netplex Firmware Upload Port Mate: Molex Mini-Fit Jr. 39-01-3048

Table 4-6 Firmware Upload Port Pin-out

Pin Function
1 Port Select
2 RX
3 TX
4 GND

Tip: Use the following diagram to make an upload cable.

DB-9 RX 1 Molex
Connect to PC Female 2 Mini-Fit Connect to printer
TX
serial port 3 Connector upload port
GND
4

Tie pin 1 to 4

Figure 4-4 Upload Cable Diagram

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GEN2 Netplex Dip Switches

The printer has a set of 6 dip switches accessible through a slot on the top of the printer.
Use the dip switches to select the communications protocol. The switches must be set
according to Table 4-7 for proper operation.

ON
1 6

Figure 4-5 Netplex Dip Switches Top View

Table 4-7 Netplex 6 Position Dip Switch Settings

Pos Function Configuration
1 Reserved OFF
2 Baud Rate ON
3 Baud Rate OFF
4 Hand Shaking OFF
5 Reserved OFF
6 Reserved OFF
Note: Do not turn reserved switches ON.

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PSA-66-ST2R (GEN2 RS232 Printer)

GEN2 RS232 Interface Cable 12 Pin Coiled Cable

Base Port

12 7
6 1
Connector: Molex Mini-Fit Jr. 39-01-2125
Mate: Molex Mini-Fit Jr. 39-01-2121

Auxiliary COMM Port

4 3
2 1
RS232 Power/COMM Port Connector: Molex Mini-Fit Jr. 39-01-3049
Mate: Molex Mini-Fit Jr. 39-01-3042
12 7
Bezel LED Control Port
6 1

Connector: Molex Mini-Fit Jr. 39-01-2121 3 2 1

Mate: Molex Mini-Fit Jr. 39-00-0040

Connector: Molex Mini-Fit Jr. 39-01-4032

Mate: Molex Mini-Fit Jr. 39-01-4030
Table 4-8 Auxiliary COMM Port Pin-out
Pin Function
1 GND
2 RX2
3 TX2
4 no connect Table 4-9 Bezel LED Port Pins
Pin Function
1 Switched 25VDC, 100mA Min
2 NC
3 BGND

RS232 12 Pin Coiled Cable P/N: 150-00035-100

RS232 Eval Cable P/N: 150-00044-100

Figure 4-6 RS232 Interface Cable, 12 Pin Coiled

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Table 4-10 RS232 Power/COMM Port Pin-out

Pin Function I/O
1 MRESET I
2 TXD O
3 +12VDC (optional) -
4 RXD I
5 GND -
6 +24VDC -
7 BGND -
8 +24VDC -
9 No Connect -
10 No Connect -
11 DTR O
12 RTS O

The \MRESET signal on the RS232 Power/COMM Port allows the printer to be reset when
this signal is driven to GND. For normal operation leave the \MRESET pin unconnected.
For \MRESET function, GND must be supplied to the printer through pin #1.
Table 4-11 lists the pin-out of the 12 pin base port. The Modulated +24VDC pin has the
same function as the bezel port pin. The function of MRESET is described for the RS232 port
above.

Table 4-11 12 Pin RS232 Base Port Pins

Pin Function
1 BGND (+24V Return)
2 PRINTER TX1
3 No Connect
4 SWITCHED +24VDC
5 DTR
6 MRESET
7 PRINTER RX1
8 +24VDC
9 RTS
10 RX2
11 TX2
12 No Connect
*I/O viewed from the printer
Note: The Bezel port on the rear of the printer is identical in function and characteristics to
the one on the front of the printer.

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GEN2 RS232 Interface Cable 14 Pin Coiled Cable

Bezel LED Control Port

3 2 1

Connector: Molex Mini-Fit Jr. 39-01-4032

Mate: Molex Mini-Fit Jr. 39-01-4030

Auxiliary COMM Port

Power/COMM Port 14 Pin

4 3
14 8
2 1
7 1
Connector: Molex Mini-Fit Jr. 39-01-3049
Mate: Molex Mini-Fit Jr. 39-01-3042 Connector: Molex Mini-Fit Jr. 39-01-3149
Mate: Molex Mini-Fit Jr. 39-01-2140
Table 4-12 Auxiliary COMM Port Pin-out

Pin Function Table 4-13 RS232 Power/COMM Port 14 Pin-out

1 GND Pin Function
2 RX2 1 MRESET
3 TX2 2 Netplex TXD
4 no connect 3 +12 VDC (RS232 optional)
4 Netplex RXD
5 GND
6 +24 VDC
7 GND
8 +24 VDC
9 Modulated +24VDC
10 GND
11 RS232 RXD
12 RS232 TXD
13 DTR
14 RTS
RS232 14 Pin Coiled Cable P/N: 150-00047-100

Figure 4-7 RS232 Interface Cable, 14 Pin Coiled

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GEN2 RS232 Adapter Cable 12 Pin to 14 Pin

Figure 4-8 RS232 Adapter Cable

Table 4-14 RS232 Adapter Cable Pin-outs

Pin Function
1 MRSET
2 No connect
3 No connect
4 No connect
5 GND
6 +24VDC
7 GND
8 +24VDC
9 +24VDC
10 GND
11 RX1
12 TX1
13 DTR
14 RTS

RS232 Adapter Cable P/N 150-00043

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GEN2 RS232 Evaluation Cable

Base Port

12 7
6 1

Connector: Molex 39-30-1200

Mate: Molex 39-01-2120

Bezel LED Port

3 2 1

Connector: Molex 39-01-4032

Mate: Molex 39-01-4030

Power Port

DB9 RS232 Port

4 3
2 1

Connector: Molex 39-30-0040

5 1 Mate: Molex 39-01-2040
Connector: DB-9 female
Mate: DB-9 male
Cable: standard straight pass
DB-9 to DB-9
RS232 Eval Cable 12 Pin P/N 150-00044-100

Figure 4-9 RS232 Evaluation Cable

The Bezel port on the rear of the unit is identical in function and characteristics to the one
on the front of the unit described earlier.

Table 4-15 Bezel Port Pins

Pin Function
1 Modulated +24VDC
2 No connect
3 GND

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The following table lists the pin out of the 12 pin base port. The Modulated +24VDC pin has
the same function as the bezel port pin.

Table 4-16 12 pin Base Port Pins

Pin Function I/O*
1 +24VDC -
2 TXD O
3 RXD I
4 DSR -
5 GND -
6 DTR O
7 CTS -
8 RTS O
9 Modulated +24VDC O
10 GND -
11 GND -
12 +24VDC
*I/O viewed from the printer
Table 4-17 14 pin Base Port Pins
Pin Function I/O*
1 MRESET I
2 Netplex TXD I
3 +12 VDC (RS232 optional) I
4 Netplex RXD O
5 GND -
6 +24 VDC -
7 GND -
8 +24 VDC -
9 Modulated +24VDC O
10 GND -
11 RS232 RXD I
12 RS232 TXD O
13 DTR O
14 RTS O
*I/O viewed from the printer
Table 4-18 DB9 RS232 Port Pins
Pin Function I/O*
1 No connect -
2 TX O
3 RX I
4 DSR I
5 GND -
6 DTR O
7 CTS I
8 RTS O
9 No connect -
I/O viewed from the printer

GEN2 RS232 Firmware Upload Port

The Firmware Upload Port upgrades the printer firmware while the printer is still installed
and powered in the game. The printer uploads through its Firmware Upload Port just as it
would through its communications connector at the rear of the printer.

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To use this port, slide the printer out until the upload port (shown in the following figure) is
visible. Then plug an appropriate upgrade cable into the printer. This connection may be
made while the power is on.

Firmware Upload Port

4 3
2 1

Connector: Molex Mini-Fit Jr. 39-31-0040

Mate: Molex Mini-Fit Jr. 39-01-3048

Figure 4-10 RS232 Firmware Upload Port

Table 4-19 Firmware Upload Port Pin-out

Pin Function
1 Port Select
2 RX
3 TX
4 GND

Tip: Use the following diagram to make an upload cable.

DB-9 RX 1 Molex
Connect to PC Female 2 Mini-Fit Connect to printer
serial port TX upload port
3 Connector
GND
4

Tie pin 1 to 4

Figure 4-11 Upload Cable Diagram

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 Operators and Technicians Manual

GEN2 RS232 Dip Switches

The printer has a set of six dip switches accessible through a slot on the top of the stationary
module. The dip switches are used to select the communications protocol. The switches
must be set according to Table 4-20.

ON
1 6

Figure 4-12 Dip Switches Top View

Table 4-20 RS232 6 Position Dip Switch Settings

MODE SW1 (JMPR3) SW2 (JMPR2) SW3 (JMPR1) SW4 (JMPR0)
9600 ON ON X X
38400 OFF ON X X
57600 OFF ON ON X
XON/XOFF + RTS X X X OFF
RTS X X X ON

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Appendix A Technical Specifications

This appendix identifies the general specifications of the GEN2 printer.
General
Dimensions (WxDxH) 110mm x 304.8mm x 64.3mm
Weight 2.7 lbs.
Power Requirements 24VDC @ 2.7A avg.
Sensors Paper Low, Paper Out, Printer Drawer Open, Ticket Taken, Ticket Jam, Ticket
in Chute, Black Mark
(Includes a Host Controllable Buzzer)
Printing Speed 90mm/Second (3.5/Second)
Print and Present 2.2 Seconds
Printing Width 62mm (true near-edge printing)
Storage 300 Tickets
Ticket Tray Extenders Interchangeable, 600, 900 Ticket Tray
Resolution 8 dots/mm (203 dpi)
Firmware Application in Memory is Reprogrammable (via Flash BIOS)
Self Test Yes
Page Mode Full Page Mode Printing (Simultaneous 4 Orientation Printing:
0, 90, 180, 270)
Line and Box Draw Printer Resident
Bitmap Graphics
Printer Resident (Stored in Flash) Graphics
Paper Loading Automatic Hands Free
Paper Feed Manual
Method Direct Thermal, Top Coated, Fanfolded and Perforated
Width 66mm
Length 156mm
Thickness 4.5 mil, 1 Color/2 Colors
Bezel Control Two High Current Ticket Printing Bezel Control Ports
User Interface 4 LED Indicators, Paper Advance Button
Update Port Allows for Printer Upgrades via Handheld Download Tool
Hot Swappable 100%

Printing Resources
Template Capacity 8MB; Stores hundreds of clip art objects & thousands of graphic templates
Graphic Storage 6MB
Color Printing Red on Black and Blue on Black are available. Other colors can be supported
as the print media becomes available. Color selection is controlled through
the TCL language.

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Characteristics
Printer Languages TCL Printer Language (Page Description Language)
Subset of ESCP2
Fonts 4 (5.5 cpi, 7.5 cpi, 10 cpi, 20 cpi)
Font Scalability May Be Independently Scaled from 1x 7x in Both Height and Width
Bar codes Interleaved 2 of 5, Code 39, UPC-A, UPC-E, UPC-E+2, UPC-E+5, Codabar,
EAN-13, EAN-8, Code 128, MSI
Memory 1MB with 128k RAM

Interface
Communications Bi-directional RS232C, Full Handshaking Set
Netplex

Environmental
Operating temperature 5C to 65C
Storage temperature -20C to 75C
Operating humidity 5 to 95% RH

Reliability
Maintenance No User Maintenance Required
Printer Completely Removable with Quick Release Bar
Print Head Life 50km Min. (320,000 Tickets Based on US Currency Size)
Certifications CE Certified, ISO 9001, RoHS

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Appendix B Paper Specifications

This appendix provides information on the paper used in the GEN2 printer. Please contact
FutureLogic, Inc. or your sales representative for more information on approved papers and
complete paper specifications.
For authorized ticket converters, visit our Web site: www.futurelogic-inc.com.
Note: Use only approved paper in the printer. Use of improper paper may cause
damage to the device and will void the printers warranty.
Nominal paper thickness: 4.5mil
Paper dimensions: 65mm x 156mm (width dimension +1mm
Ticket Stack
Ticket, 300STK, 65X156, 5M, Fanfold
Ticket, 600STK, 65X156, 5M, Fanfold
Ticket, 900STK, 65X156, 5M, Fanfold
Note: Paper width is +0mm, 1mm.

Figure B-1 Ticket Dimensional Specification

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Appendix C Part Numbers Printer/Spares

This appendix provides the part number and description of the GEN2 printers and spares.
Printers P/N Description
220-00035-100 GEN2 Printer,
PSA-66-ST2N, RoHS VersionsLook for
Netplex*, RoHS either of these labels:
220-00037-100 GEN2 Printer,
PSA-66-ST2R,
RS232, RoHS

*Netplex equipped printers meet the Netplex specification of International Game Technology
Corporation. For additional information, please contact IGT.
Spares P/N Description
370-00015-100 Base RoHS

370-00018-100 Bottom Chute RoHS

150-00043 Cable, Adapter, RS232, 12 pin to 14 pin

150-00032-100 Cable, Coiled, Netplex RoHS

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Spares P/N Description

150-00035-100 Cable, Coiled, RS232, 12 pin RoHS

150-00047-100 Cable, Coiled, RS232, 14 pin RoHS

150-00045-100 Cable, Display Adapter RoHS

150-00044-100 Cable, Evaluation, RS232, 12 pin RoHS

150-00013-100 Cable, Evaluation, RS232, 14 pin RoHS

370-00021-100 Floating Part RoHS

370-00024-100 Hinge RoHS

370-00025-100 Hinge Pin RoHS

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Spares P/N Description

500-00005-100 Keypad Membrane RoHS

362-00047-101 Label, Lid, Top, PSA-66-ST2N RoHS

362-00047-102 Label, Lid, Top, PSA-66-ST2R RoHS

370-00020-100 Lid, Top, Purple RoHS

370-00022-100 Locker RoHS

370-00023-100 Locker Base RoHS

370-00016-100 Main Bracket RoHS

140-00030 Mother Board RS232, 1 COMM Port

140-00030 Mother Board, Netplex, 1 COMM Port

140-00030 Mother Board, Netplex, 2 COMM Ports

140-00030 Mother Board, RS232, 2 COMM Ports

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Spares P/N Description

140-00099-100 Paper Low Sensor Board RoHS

460-00005-100 Platen Shaft Assembly RoHS

350-00031-102 Power Supply RoHS

400-00007-100 Print Mech, F03-66 RoHS

310-00112-100 Release Bar Bracket RoHS

310-00115-100 Release Bar Guide RoHS

460-00006-100 Roller Idler RoHS

473-00078-100 Screws (100 pack) RoHS

485-00008-100 Spring (50 pack) RoHS

370-00026-100 Spring Plate RoHS

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Spares P/N Description

482-00012-100 Star Washers (100 pack) RoHS

320-00224-101 Ticket Extension Tray, 600 Tickets RoHS

320-00224-102 Ticket Extension Tray, 900 Tickets RoHS

370-00019-100 Top Presenter RoHS

370-00017-100 Tray, Paper RoHS

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Appendix D Part Numbers Bezels

The following bezel systems are designed to bolt to the four M3 holes on the front chassis
plate of the GEN2 printer.
P/N Description
130-00024-100 Bezel RoHS

130-00007 Bezel Assembly, Ticket Out, EZ Pay

130-00008 Bezel Assembly, Ticket Out, LXS, S/T, EZ Pay

130-00017-100 Bezel Assembly, Top Box, EZ Pay RoHS

130-00009-100 Bezel, BZL,SHORT,ANGLED_FLG,ROHS,YEL

130-00021-100 Bezel, BZL,LONG,ANGLED_FLG,ROHS,YEL

310-00239 Bracket, Bezel, 19 Upright, GK+SST

310-00240 Bracket, Bezel, 19 Upright, GKTIGOLD

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P/N Description
310-00244 Bracket, Bezel, GK, 17 Upright, SST

310-00243 Bracket, Bezel, GK, 17 Upright, TI

310-00241 Bracket, Bezel, S2K, TB, SST

310-00242 Bracket, Bezel, S2K, TB, TI GOLD

310-00238 Bracket, Mount, EZ Pay, TB, 17 Upright

140-00096-100 PCBA,LED_LONG,GEN2,GRN RoHS

140-00096-101 PCBA,LED_LONG,GEN2,BLU, RoHS

140-00044 PCBA, Vis, Wide Bz Lt, EZ Pay

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Appendix E Schematics
The schematics included in this appendix are provided solely for use by technicians who
service the GEN2 printer. This information is provided AS IS and without warranty,
expressed or implied.

Note: The information contained in the following schematics is copyrighted

information and is the exclusive intellectual property of FutureLogic, Incorporated. All
rights are reserved. No transfer or grant of rights is created by the publication of this
information.

Working on the PCBA

When working on the PCBA, Install ground lug with two wires from ground cable assembly
onto PCBA using a #6x1/4 screw (473-00079-100) where shown. Torque to 5.0 in-lbs. Bend
lug upwards 90 degrees as shown. Wrap J5 wire around post as shown.

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Operators and Technicians Manual

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Operators and Technicians Manual

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Operators and Technicians Manual

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Operators and Technicians Manual

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Operators and Technicians Manual

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This information is copyrighted material and is the exclusive intellectual property of FutureLogic, Incorporated. All rights are reserved.
Operators and Technicians Manual

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Operators and Technicians Manual

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Operators and Technicians Manual

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Appendix F Service Tool Kit

This appendix identifies the components of a service tool kit a technician may use to perform
a repair on a PSA-66-ST2 printer.

Table F-1 Service Tool Kit Items

Item Description
Laptop or Desktop With at least 1 available COM port (must be COM1 or COM2)
Containing the following software:
Download Utility
Netplex Exit Tester*
RS232 Exit Tester
CommWrangler
Download support tool

Netplex test kit* For testing Netplex printers

Hand tools Power driver

P1& P2 extended tips
9/32 nut driver
Needle nose pliers
Pocket screwdrivers: standard and Phillips (Phillips should be a
small diameter shaft)
Diagonal cutters
1 power strip
Thermal ticket stock

Complete stock of repair parts

Operators and Technicians MNL-000003

Manual
*For additional information on the Netplex interface, please contact International Game
Technology.
Note: In most cases, use canned air to blow dust out of the printer.

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Index

B I
bezel, 3 indicators, 2
descriptions, 32
LED control port, Netplex, 11 K
LED control port, RS232, 11 keypad status lights, 3
black mark indexed paper, 5
L
C
LEDs, 3
clearing a paper jam, 6 lid release lever, 2
coiled cable connector, 9
configuration ticket, 6 M
controls, 2
mechanism release lever, 7
Missing Black Index Mark error, 3, 4
D
dip switches N
GEN2 Netplex, 15
Netplex
GEN2 RS232, 23
bezel LED control port, 11
Drawer Open sensor, 4
dip switches, GEN2, 15
firmware upload port, GEN2, 14
E
interface cable, GEN2, 12
errors
Head Up, 4 P
Missing Black Index Mark, 4
paper
Paper Jam, 4
capacity, 1
Paper Out, 4
feeding, 5
Print Head, 4
specifications, 26
Temperature, 4
Paper Jam
Voltage, 4
clearing, 6
error, 3, 4
F
Paper Low sensor, 3
FEED button, 2, 5, 6 Paper Out
Firmware Upload Port error, 3, 4
GEN2 Netplex, 14 sensor, 3
GEN2 RS232, 22 Paper Taken sensor, 3
Front Locking Bar, 10 Platen Engaged sensor, 4
ports
G bezel LED control, Netplex, 11
GEN2 specifications, 24 bezel LED control, RS232, 11
GEN2 Netplex firmware upload, 14
H GEN2 RS232 firmware upload, 22
Print Head
Head Up error, 3, 4
cleaning, 7
error, 3, 4

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printer sensors, 3
part numbers, 27 Drawer Open, 4
removing, 9 Paper Low, 3
specifications, 24 Paper Out, 3
Printer Open sensor, 4 Paper Taken, 3
Platen Engaged, 4
R Printer Open, 4
release bar, 10 spares, part numbers, 27
removing the printer, 9 status
RS232 indicators, 2
bezel LED control port, 11 LEDs, 3
dip switches, GEN2, 23
firmware upload port, GEN2, 22 T
GEN2 adaptor cable, 19 TCL Editor, 1
GEN2 interface cable, 12 Pin, 16 Temperature error, 3, 4
GEN2 interface cable, 14 Pin, 18 test ticket, 6
ticket dimensional specifications, 26
S
schematics, 34 V
self test, 6 Voltage error, 3, 4

W
warranty information, 1

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FutureLogic, Inc.
425 East Colorado Street Suite 100
Glendale, CA 91205 USA
Phone 818.244.4700 Fax 818.244.4764
www.futurelogic-inc.com [email protected]