EGS90B-6

Diesel Power 50Hz / 60Hz

Bonnet Type Generator Set

GENERATOR SET PERFORMANCE

50Hz at 0.8 Power Factor 60Hz at 0.8 Power Factor
PRIME STANDBY PRIME STANDBY
72kVA / 58kW 79kVA / 63kW 88kVA / 70kW 97kVA / 78kW

3-Phase Rated Voltage

380V, 400V and 415V 440V, 460V and 480V

GENERAL INFORMATION
Application
A factory designed generator set equipped with a standard AC/DC generator control panel. The
generator set is ready to be connected to your fuel and power line to start up once the installation
completed.

The MCCB box mounts at the end of alternator and the terminal box completed with a 3-phase and
neutral busbars ready for power cables connection.

Applicable Standard
Generator sets design, assembly and testing meet or exceed many international standards, such as
IEC 34-1, IEC 34-5, IEC 34-6, JEC 114, JEC 139 and JEC 146. The power rating is set in
accordance with ISO 8528, ISO 3046-1, DIN 6271 and BS 5514.

Structure Outline
The generator set has selected materials and equipment of high performance, which are durable
and anti-vibration. The assembly work meets the quality control system.

The concept of the design and manufacturing is for easy operation and maintenance, to be compact
and light weight too.

The single bearing alternator frame is coupled to the engine housing directly. With one end of the
rotor is supported by bearing and the other end of rotor shaft is connected to the engine flywheel
with a steel laminate plates.

All components and necessary equipment are mounted on the common skid base.

Rubber Isolator Mounting

The rubber isolators are mounted between engine, alternator and its common skid base.

Applicable Conditions Dimensions and Weight

Installation Place : Outdoor Overall Length : 2,500 mm
Ambient Temperature : 0C ~ 40C Overall Width : 1,100 mm
Ambient Humidity : Below 80% Overall Height : 1,525 mm (w/o silencer)
Altitude : Maximum 1,000 m Weight : Approx. 1,430kg

Painting Color Fuel Tank

Engine and Alternator : Yellow Skid Base Type : 170 liter
Generator Control Panel : Black and Yellow
Skid Base : Black
* Materials and specifications are subjected to change without prior notice.
SPEC: ES0090T2-6 REVISION: 0 DATE: 1 APR 04 PAGE: 1 / 7
 EGS90B-6
Diesel Power 50Hz / 60Hz
Bonnet Type Generator Set

TECHNICAL DATA
50Hz (1500RPM) 60Hz (1800RPM)
ENGINE Maker and Model KOMATSU S6D95L-1
BODY Rating Type Prime Standby Prime Standby
Engine Output (with Fan) HP 87 96 107 117
kWm 65 72 80 87
Aspiration Turbocharged
Cylinder Arrangement 6 in-line
Type Water Cooled, 4 Cycles, Overhead Valve
Direct Injection Type
Bore x Stroke mm x mm 95 x 115
Piston Displacement Liter 4.89
Starting Method Electric Motor, 24V 5.5kW x 1
Charging Alternator DC 24V 13A (Brushless)
Turbocharger Garrett TA31 Type
Cooling Fan and Diameter mm 7 Blades Pusher Type, 580
V Belt and Pulley, Fan Drive Ratio 1.0
Oil Cooler Water Cooled, Multi-plate Type
Air Cleaner Dry Type, Cyclopac 2 Stage Paper Element
Water Separator Cartridge Type
Corrosion Resistor Cartridge, Spin On / Off Type
Stop Solenoid Energized to Run Mode
Flywheel Housing / Flywheel SAE #2 / SAE #11.5 (Metric Tread)
Flywheel Ring Gear Teeth 119
Battery (Lead Acid Type) DC 12V 100Ah x 2 pc (INCOE or equivalent)
ENGINE Oil Pan (High / Low Level) Liter 10.5 / 7.5
LUBRICANT Oil Filter Liter 0.5
System Total Liter 12.5
Grade SAE #30, 10W, 10W-30 or 15W-40
API, Class CD, CE, CF
ENGINE Radiator and Ambient Temp. C Corrugate Fin Type, 40
COOLANT Cooling System Forced Circulation by Centrifugal Water Pump
Engine Capacity Liter 7.5
Radiator Capacity Liter 32.5
Radiator Heat Rejection kcal/h 39,000 42,000 45,000 47,000
ENGINE Pressure Mean Effective (PME) kPa 1,062 1,172 1,088 1,190
DATA Mean Piston Speed m/s 5.75 6.9
Sound Level (Average at 1m)
Full Load dB(A) 92.7 93.3 94.4 95.5
Speed Regulation (Droop) % Mechanical Governor, within 5
Thermostat (Wax Type)
Water Coolant C Cracking 82, Fully Open 95
Oil Cooler C -----
Engine Shutdown Device
Coolant Temp (Sensor Type) C 101 + 3% (VDO or equivalent)
Oil Pressure (Sensor Type) kPa 98 + 3% (1.0 + 3% bar) (VDO or equivalent)
FUEL and BSFC (at 100% Load) g/kWh 214 217
OIL Lubricating Oil (Nominal Value) Liter/h 0.034 0.042
CONSUMPTION Fuel Consumption (with Fan) Load 25% 50% 75% 100%
Prime Rating at 50Hz Liter/h 5.2 9.0 13.2 17.2
Prime Rating at 60Hz Liter/h 6.4 11.6 16.4 21.1

* Materials and specifications are subjected to change without prior notice.

SPEC: ES0090T2-6 REVISION: 0 DATE: 1 APR 04 PAGE: 2 / 7
 EGS90B-6
Diesel Power 50Hz / 60Hz
Bonnet Type Generator Set

TECHNICAL DATA
50Hz (1500RPM) 60Hz (1800RPM)
ALTERNATOR Type Self Excited, Brushless
Construction Single Bearing, Self Ventilation
Insulation Class H
Allowable Winding Temp Rise C Max. 140
Allowable Bearing Temp Rise C Max. 80
Winding, No of Pole 2/3 Pitch, 4 Poles
Number of Phase / Wire 3 Phase / 4 Wires
Drip Protection IP 22 Enclosed
Over Speed Capability rpm 2,250
Voltage Regulation
Steady State % < + 1.0
Auto Voltage Regulator (AVR) Solid State Type
Sustained Short Circuit Current % 300 (10sec)
Telephone Interference
Total Harmonic, TGH / THC % Deviation < 4
Wave Form, TIF, THF % < 50, < 2
3
AIR Combustion Air Flow m /min 4.29 4.29 5.15 5.15
3
VENTILATION Cooling Fan Air Flow m /min 102 102 120 120
3
Total m /min 106 106 125 125
3
EXHAUST Gas Flow (at Full Load) Nm /min 15 17 21 23
GAS Temperature (at T/C Outlet) C 500 550 500 550
Allowable Back Pressure kPa 10 (1,020mmAq)
Bellow Size (Inner Diameter) mm 74.2
RECOMMEND Diesel Fuel (Grade) ASTM D975, 1-D or 2-D
Lubricating Oil (Grade) API, Class CD, CE, CF
Exhaust Gas Pipe
Engine to Silencer Inch 2.5
After Silencer to outside Inch 4
Opening Area for Fresh Air
2
Passed Air Ratio 100% m 0.51 0.60
2
Passed Air Ratio 50% m 1.01 1.19
Discharge Opening Area mxm 0.9 (V) x 0.95 (H) x 390mm (above ground)
Pipe Size of Fuel Line
Supply (Minimum) Inch 3/4 (Branch), 1 (Main)
Return (Minimum) Inch 3/4 (Branch), 1 (Main)
GENERATOR Generator Control Module DSE 5220
CONTROL DC Measurements Engine Water Temperature, C
PANEL Engine Oil Pressure, bar
Engine Speed, RPM
Battery Voltage, V
Hour Run, hrs
Fuel Level, % (Optional)
AC Measurements Gen Voltage (L1-N, L2-N, L3-N), V
Gen Voltage (L1-L2, L2-L3, L3-L1), V
Gen Current (L1, L2, L3), A
Gen Frequency, Hz
Gen Power Factor, Cos
Gen Apparent Power, kVA
Gen Active Power, kW
Mains Voltage (L1-N, L2-N, L3-N), V
Mains Voltage (L1-L2, L2-L3, L3-L1), V
Mains Frequency, Hz

* Materials and specifications are subjected to change without prior notice.

SPEC: ES0090T2-6 REVISION: 0 DATE: 1 APR 04 PAGE: 3 / 7
 EGS90B-6
Diesel Power 50Hz / 60Hz
Bonnet Type Generator Set

TECHNICAL DATA

50Hz (1500RPM) 60Hz (1800RPM)

GENERATOR Safety Protections & Setting
CONTROL Low Oil Pressure bar < 1.0
PANEL High Water Temperature C > 101
Under / Over Speed rpm + 15% of Rated Speed
Fail to Start s > 37 (failed to start up after 3 attempts)
Low / High Battery Volts V 22 / 30
Charge Failed V < 20
Under / Over Gen Volts V + 10% of Rated Voltage
Under / Over Gen Hz Hz + 15% of Rated Frequency
Over Current A > 100% of Prime Current (IDMTL)
Pushbuttons
Manual Stop / Reset To stop generator set while in Manual mode, or, to
reset and silent the buzzer when fault has been
removed.
Manual Mode To set the operation to Manual mode.
Test Mode To test run the generator set while in Standby
position.
Auto Mode To set the operation to Automatic mode.
Manual Start To start up the generator set while in Manual
mode.
Scroll To scroll through the display window.
Event Log To view the history or record of faults.
Exercise Scheduler This function can be used to provide a regular
generator set exercise feature on weekly basis.
Event Logging This captures the latest 15 shutdown events along
with date and time for reference.
Key Switch This key can be used to lock the operation of all
pushbuttons except Emergency Stop button so
that unauthorized personnel not able to make
adjustment.
Emergency Stop This button can be used to shutdown the
generator set operation immediately.
Buzzer Cancel This button can be used to cancel the audible
alarm.
Buzzer This is to provide audible alarm.
CANOPY Sound Level (Average at 1m)
SOUND Full Load dB(A) 92.7 93.3 94.4 95.5
LEVEL

SCOPE OF Consignment Parts

SUPPLY Oil Filter 1 pc 600-211-6242
Fuel Filter 1 pc 600-311-7460
Corrosion Resistor 2 pc 600-411-1120
Air Cleaner 1 pc 600-181-9200
Tool Assembly 1 pc 6991-81-8902
Filter Wrench 1 pc 09019-08035
Battery Cables 1 set -----
Engine Parts Book 1 pc PEPB002800
Engine Operation Manual 1 pc SEAMG6000006
Alternator Maintenance Manual 1 pc -----
Generator Parts Book 1 pc EGSPB#1-0404
Generator Operation and 1 pc EGSOM#1-0404
Maintenance Manual

* Materials and specifications are subjected to change without prior notice.

SPEC: ES0090T2-6 REVISION: 0 DATE: 1 APR 04 PAGE: 4 / 7
 EGS90B-6
Diesel Power 50Hz / 60Hz
Bonnet Type Generator Set

GENERATOR CONTROL PANEL

EGS Generator Sets have a compact and intelligent generator control
module, which is one box type for easy operation and maintenance.

This control module minimizes the required control components and

wiring inside the panel. This will certainly simplify its maintenance.

The clear icon based language free can identify the engine status more
directly and to be easily recognized.
This panel provides indication of operational status and fault condition. It automatically shutting down the
generator set, indicating failures by means of a LCD display and providing audible alarm when fault occurred.

This panel equips with a built-in Automatic Mains Failure (AMF) function, which capable of monitoring the 3-
phase voltages and frequency of mains supply. It will automatically start the standby generator set when failure
happened.

SAFETY PROTECTIONS
HEAVY The engine cannot be started after 3 attempts.
ALARM Fail To Start The total time taken is 37 sec for the whole cranking process.
When this happened, the LCD will light up and the audible alarm will turn on.
(SHUTDOWN)
The engine oil pressure falls below the pre-set value, 1.0 bar.
Low Oil
When this happened, the LCD will light up, the audible alarm will turn on and the
Pressure engine will shutdown.
The engine water temperature exceeds the pre-set value, 101C.
High Water
When this happened, the LCD will light up, the audible alarm will turn on and the
Temperature engine will shutdown.
The engine speed falls below / exceeds the pre-set value, 85% / 115% of rated
Under /Over
speed. When this happened, the LCD will light up, the audible alarm will turn on
Speed and the engine will shutdown.
Generator The generator voltage falls below / exceeds the pre-set value, 90% / 110% of rated
Low /High voltage. When this happened, the LCD will light up, the audible alarm will turn on
Voltage and the engine will shutdown.
Generator The generator frequency falls below / exceeds the pre-set value, 85% / 115% of
Low /High rated frequency. When this happened, the LCD will light up, the audible alarm will
Frequency turn on and the engine will shutdown.
Generator The loading current exceeds the pre-set value, 100% of prime current (IDMTL
Over Load curve). When this happened, the LCD will light up, the audible alarm will turn on
/Current and the engine will shutdown.
Emergency Once the pushbutton was pressed, the engine will stop immediately.
Stop
LIGHT Charge Fail
When the LCD lit up, this indicates that the charging alternator is not working.
ALARM The audible alarm will turn on but no shutdown.
(WARNING) Battery Low When the LCD lit up, this indicates that the battery voltage falls below / exceeds
the pre-set value, 20V / 30V of battery voltage. The audible alarm will turn on but
/High Voltage no shutdown.
OPTIONAL Mains The mains voltage falls below / exceeds the pre-set value, 90% / 110% of mains
Low /High voltage. When this happened, the LCD will light up, the standby generator set will
Voltage automatically start up.
Mains The mains frequency falls below / exceeds the pre-set value, 85% / 115% of mains
Low /High frequency. When this happened, the LCD will light up, the standby generator set
Frequency will automatically start up.
Low Fuel When the LCD lit up, this indicates the diesel fuel level drops below the pre-set
Level value, 20%. The audible alarm will turn on but no shutdown.

* Materials and specifications are subjected to change without prior notice.

SPEC: ES0090T2-6 REVISION: 0 DATE: 1 APR 04 PAGE: 5 / 7
 EGS90B-6
Diesel Power 50Hz / 60Hz
Bonnet Type Generator Set

GENERATOR SET DRAWING

RIGHT SIDE VIEW

NO DIMENSION /mm
L 2500
W 1100
H 1525

REAR VIEW
* Materials and specifications are subjected to change without prior notice.
SPEC: ES0090T2-6 REVISION: 0 DATE: 1 APR 04 PAGE: 6 / 7
 EGS90B-6
Diesel Power 50Hz / 60Hz
Bonnet Type Generator Set

GENERATOR SET DRAWING

GENERATOR CONTROL PANEL

* Materials and specifications are subjected to change without prior notice.

SPEC: ES0090T2-6 REVISION: 0 DATE: 1 APR 04 PAGE: 7 / 7