Table of blasting qualities and their descriptions.
Standard Method Description of finish
Poorly adhering millscale, rust and old paint and foreign matter are removed. Well adhered
Sa 1 Blast Cleaning
contaminants remain.
Sa 2 Blast Cleaning Most of the millscale rust and paint etc are removed and any remaining is very well adhered.
Millscale, rust paint and foreign matter is removed completely. Any remaining traces are visible only
Sa 2 Blast Cleaning
as slight stains or discoloration in the form of spots or stripes.
All millscale, rust etc is removed and the surface has a uniform white metal appearance with no
Sa 3 Blast Cleaning
shading, stripes, spots of discoloration.
Hand or
St 2 Poorly adhering rust, millscale etc are removed, leaving surface contamination that is well adhered.
Powertool
Hand or
St 3 As for St 2, but the surface now exhibits a metallic sheen arising from the metal substrate.
Powertool
Almost all millscale, rust and other surface contamination is removed leaving only a metallic sheen,
F1 Flame
but some discoloration due to shading left by remaining contaminants.
All surface contamination including all millscale rust, etc is removed, leaving a uniformly grey clean
Be Acid Pickling
surface. Paint etc must be removed prior to acid cleaning by some other means.
Notes
'Poorly adhering' is defined for millscale as 'able to be removed by lifting with a knife blade.'
Acid cleaning is not normally used for any other coating system than for galvanizing.
For galvanizing, even when steel has been blast cleaned, it is always acid cleaned as well. Therefore for hot dip
galvanizing, blast cleaning is rarely required, except to remove paint, severe rust, or for creating a thicker
galvanized coating.
dew
Link to this term
saturated
cooled. Condensation cooling; dew
Date:14122011
PAINTINGINSPECTOREXAMMULTIPLECHOICEQUESTION
PreparedbyTCAGafoor([email protected],http://tcagafoor.webnode.com)
Choosethecorrectanswerfromthechoice(answersonlastpage)
1.Whatismeanbycompliantcoating?
a.Coatingwhichappliedonspecifiedatmospherecondition
b.CoatingwhichsuitablewiththerequirementsoftheEPA*
c.Coatingwhichsuitableforthesteelsubstrate
d.Coatingwithnoncompliancereport
2.Whichsituationisexpressedasdampsurface
a.Surfacewithdetectablewater
b.Surfacetemperaturebelowdewpoint*
c.Surfacewithanoticeablefilmofwater
d.Surfacetemperatureabovedewpoint
3.WhichinformationisnotavailableinMDS
a.Flashpoint*
b.Dewpoint
c.VS%
d.RecommendedThinner
4.WhoishavingdutyofSafetyonaWorkingsite
a.HSE(Health&safetyexecutive)
b.Contractor
c.Engineer
d.Employees*
5.___________usedtodetectthevoltageinImpressedcurrentsystem
a.NationalGrid
b.TransformerRectifier*
c.Copper/CopperSulphatehalfcellelectrode
d.SodiumChloride
6.ACoatingcontinuesprotectionof7years,Whichfallsin_____________
a.Longtermprotection
b.Mediumtermprotection*
c.Shorttermprotection
d.Fixedtermprotection
7.Indraggertubenumberspecifiedisn=5,whatisRAQ
a.500ppm
b.5rpm
c.500cfm
d.500cc*
8.AGalvanizedsubstratewithoxidelayerhasformedcalled
a.NewGalvanising
b.WeatheredGalvanising*
c.Unsuitablegalvanizing
d.PreviouslypaintedGalvanising
9.Aprimerusedforpretreatmentforzincmetalsurfaces.
a.Zincrichepoxy
b.T.Wash*
c.FBE
d.ZincPhosphate
10.PA10specificationissuitableforuseinthefollowingarea:
a.Onshoreinstallations*
b.offshoreinstallations
c.internalcoatingsofpipes
d.belowground(buried)
11.Afterapplyingprimeronsteelsurface,Paintgotwettedbyraining.Asapainting
inspectorwhatyoudo?
a.Waitforwatertodry
b.Blasttoremoveexistingprimer,recoat*
c.Continuenextstageafterrain
d.Recoatprimerwithoutremovingexistingcoat
12.Whoishavingpermissiontochangeaspecifiedpaintsystem
a.Painttechnologist
b.Paintinginspector
c.Engineer*
d.Contractor
13.Whichsurfacescomesonhotdutysurfaces
a.Metalsurfacesattainingatemperatureabove340oC
b.Metalsurfacesattainingatemperatureabove100oC*
c.Metalsurfacesattainingatemperatureabove37oC
d.Metalsurfacesattainingatemperatureabove540oC
14.Atwhichtemperaturealuminiummelts
a.100oC
b.240oC
c.425oC
d.625oC*
15.AMulticomponentpaintdriedby
a.Solventevaporation
b.Oxidation
c.Chemicalreaction*
d.Coalescense
16.BiscuitGaugeisanothernamefor
a.Hegmansgrindgauge
b.SurfaceComparator
c.BananaGauge
d.CombGauge
17.Goldleaftestisusedfor_________
a.Adhesion
b.Drying
c.Residualtack*
d.Dustdetection
18.Asinglepackepoxypaintdryby
a.Coalescence
b.Chemicalcuring
c.Oxidation
d.Solventevaporation*
19.PullofAdhesionisatermassociatedwith
a.Tinsleypencil
b.BananaGauge
c.HATE
d.DollyTest*
20.Whichisnotapropertyofextenderpigments
a.IncreaseGloss
b.IncreaseAdhesion
c.IncreaseCohesion
d.Increasefilmstrength*
21.___________canbeusedtodetectthepresenceofoilorgrease
a.Coppersulphate
b.TransparentStickingPaper
c.UVLight*
d.BrestleSamplePatch
22.Acoatingfaultwhichresemblesholidays
a.Checking
b.Cratering
c.Crazing
d.Cissing*
23.Whichgradeofsurfacepreparationrequiredforhotdutysurfacesfromabove150oC
a.Sa1
b.Sa2
c.Sa2
d.Sa3*
24.InElectrostaticspray,Thethicknessofpaintascontrolledby
a.Timeusedtospray
b.Velocityoftheparticles
c.Voltage*
d.Degreeofdispersion
25.OverthicknessofZincsilicatecause
a.Sagging
b.MudCracking
c.Curtaining
d.Cohesivefailure
26.Whichfactordoesnotaffectglossofapaintfilm
a.CPVC
b.FlashPoint*
c.ParticleSize
d.Solventtype
27.AccordingtoTranscoPA10,whichmetalspraynotrequiredasealer
a.TSA
b.PolysiloxaneInorganicCoating*
c.PolyVinylButerol
d.InorganicZincSilicate
28.ItisadvisabletoapplyMoisturecuringpolyurethaneby
a.Airlessspray
b.Brushing*
c.Roller
d.Padding
29.IGESR21isassociatedwith
a.GasPlantManufacture
b.HandlingofMethanol
c.AbrasiveBlastingSafety*
d.UsingofSandAbrasive
30.WhichpaintapplicationhaveInsulationeffect
a.AirlessSpray
b.RemotePressurepot
c.Dipcoating
d.Electrostaticspray*
31.Reflectometermeasures_________
a.AggregateSize
b.AgglomeratesPercentage
c.Gloss*
d.Colour
32.ANonDestructivetestcanbedone
a.WhensubstratecontainMIO
b.WhensubstrateisnonferromagneticandcoatingisFerromagnetic
c.WhensubstrateisFerromagneticandcoatingisFerromagnetic
d.WhensubstrateisferromagneticandcoatingisnonFerromagnetic*
33.Whichoneisnotincludedinnonferroussubstrate
a.Stainlesssteel*
b.Mildsteel
c.NewGalvanising
d.WeatheredGalvanising
34.Whichoneisnotacompoundinmillscale
a.FeO
b.Fe2O3
c.Fe2O4*
d.Fe3O4
35.Whatistheapproximateoverlapareainpainting
a.100mm*
b.100cm
c.10mm
d.100um
36.Incolourattributes,Brightnessalsoreferredbytheterm
a.Chroma*
b.Intensity
c.Value
d.Weight
37.Whatistheminimumtimeforovercoating
a.30Minutes
b.4Hrs*
c.12Hrs
d.24Hrs
38.ColourofMillscale
a.DarkBlue*
b.DarkGrey
c.Black
d.NoColour
39.RALnumberrepresents
a.BatchNumber
b.ThinnerCode
c.ColourCode*
d.SolventCode
40.Ropinessisfaultlooklike
a.RollerStiple
b.Rivelling
c.BrushMarks*
d.Blisters
41.____________AbrasiveispreferredforWheelabrator
a.SteelGrit
b.SteelShot*
c.GritandShotMixed
d.CopperSlag
42._____________flowcupcanbeusedtocheckviscosityofhotpaint
a.Ford
b.Zahn*
c.ISO
d.DIN
43.MiserValve___________________indryblasting
a.ControlstheAirPressure
b.Controlstheflowofabrasives*
c.Removesoilandwater
d.Avoidsleakage
44.Whichsolutionisusedforcathodicdisbandmenttest?
a.Slightlyacidicliquid
b.Saltwater*
c.Alkalineliquid
d.Distilledwater
45.Concentrationandtemperatureofsulphuricacidinpicklingprocess
a.510%,6570oC*
b.6570%,510oC
c.2%,80oC
d.80%,6575oC
46.Whichoneisnotalaminarpigment
a.Graphite
b.Aluminiumflake
c.Glassflake
d.ChinaClay*
47.Phosphatingprocessofsteelstructureistermedas
a.Pickling*
b.Passivation
c.Cathodicprotection
d.SaltDetection
48.Millscaletestdone,whenBlastgradeis
a.Sa1
b.Sa2andAbove
c.Sa2andAbove
d.Sa3*
49.WhichoneisnotaPaintfault
a.Grinningthrough*
b.Efflorescence
c.Cracking
d.Bittiness
50.Whatisthetotalthicknessofcompliantepoxybasedpaint
a.325um
b.225um
c.265um*
d.365um
51.Whichtermisnotrelatewithbinder
a.VOC*
b.Filmformer
c.Vehicle
d.Nonvolatile
52.Internalcoatingofpipelinecomeunder
a.PA7
b.PA8*
c.PA9
d.PA10
53.Ifacombgaugeshow120140um,thentheactualDftis
a.120um
b.130um*
c.140um
d.120/140um
54.Delaminationisafaultoccurswhenusing
a.Epoxy
b.CR
c.MicaceousIronOxide
d.PolyUrethane
55.NutsandBoltscanbecoatedby
a.Calorising
b.Galvanising
c.Sheradizing*
d.Anodising
56.________________areexamplesfornaturalresin
a.Amber,Laq*
b.SoyaOil,TungOil
c.Bitumen,Coaltar
d.Phenolicresin,Cellulosicresin
57.IfPaintinadensitycupweighs135gm,RelativeDensityis______
a.135
b.13.5gm/cc
c.1.35
d.1.35gm/cc*
58.Whichpaintfrombelow,canbeappliedoverPhenolics
a.CR
b.Epoxy
c.Alkyd
d.Noneofthese*
59.WhichwarningsymbolrepresentsToxic
a.
b.
c.
d.
60.Ifmorepigmentsaddedinapaint,thenthesurfaceshouldbe___________
a.Gloss*
b.Matt
c.Grinning
d.FastDrying
61.____________isanexampleforaliphaticHCsolvents
a.Water
b.Xylene
c.Turpentine*
d.Acetone
62.Nondryingoilscanbeusedinpaints,for__________
a.Fastdrying
b.Slowdrying
c.ActivateChemicalreaction
d.Flexibility*
63.Whichadditiveusedinpaintstostopsettlements
a.Dryingoils
b.NonDryingoils
c.Wax*
d.Antiskinningagents
64.Ifanairlessspraypumpratio35;1deliverypressure2800.howmuchtheinletpressure
a.100psi
b.90psi
c.80psi*
d.70psi
65.Howatomizationisachievedinconventionalspray
a.Twoairchannelsoutsidethenozzle*
b.Airpressureappliedbeforenozzle
c.Paintforcedathighpressure
d.Hydraulicpressure
66.Whichtermisusedwhenheatappliedover65oCforDryingofPaint
a.MetalSpray
b.AirDrying
c.Stoving*
d.ForcedDrying
67.ThefollowingisnotaninformationofDailyreportsheet
a.Dewpoint
b.RelativeHumidity
c.RelativeDensity*
d.AirTemperature
68.Whichoneisthermoplastic
a.Polyethylene*
b.Polyurethane
c.Epoxy
d.NaturalResin
69.Steeltemperaturecanbemeasuredby
a.Psychrometer
b.LimpetGauge*
c.Thermometer
d.Horseshoegauge
70.Whatisthesolution,ifdamageoccurstoagalvanizing
a.TWash
b.ZincRichEpoxy*
c.CR
d.WaterBorneAcrylic
71.Whichmillwidelyusedforproducingthickpaint
a.BallMill
b.PearlMill
c.TripleRollMill*
d.SingleRollMill
72.Whichoneissuitableforsteelwork
a.Shortoilpaint*
b.Mediumoilpaint
c.LongOilpaint
d.FullOilpaint
73.Pigment,whichdissolveinabindercalled
a.Lacquer
b.Dye*
c.Varnish
d.Solute
74.If11LitresPaintWeighs18Kgthendensity=
a.1.8gm/cm
b.1.6gm/cm
c.1.1gm/cc
d.1.6gm/cc*
75.FordFlowcupmadeof___________
a.StainlessSteel
b.AluminiumAlloy*
c.MildSteel
d.GlassReinforcedPlastic
76.Whentemperatureincreases,__________
a.Viscosityincreases
b.Viscositydecreases*
c.ViscosityStable
d.Dryingtimeincreases
77.WhatistheapproximateinductionperiodofCR
a.20minutes
b.30minutes
c.68hrs
d.NotApplicable*
78.Stroboscopechecks
a.Rotation*
b.Polarity
c.Potential
d.Aggregatecount
79.Whichpaintmillproduceexpensivematerials
a.Triplerollmill
b.Singlerollmill*
c.Sandmill
d.
Nace
3. The most widely used materials for pipeline coating are which of the following?
A. Alkyd enamels
B. Fusion-bonded epoxies
C. Thermoset plastics
D. High den'sity latexes
4. Powder coating types may include which of the following?
A. Alkyds
B. Epoxies
C. Organic Zinc
D. Latexes
In FBE coatings greater than 20 mils thickness, holidays are detected using which of the
following?
A. Wet sponge holiday detector
B. Low voltage holiday detector
C. High voltage holiday detector
D. Low voltage DC holiday detector
Which of the following is normally NOT considered to be a part of the role of a
coating inspector?
A. Observe the work
B. Write non-conformance reports
C. Supervise the labours work
D. Document the work
Thermal spray coatings methode may expell a VOC of
A. 100%
B. Near 75%
C. Near 50%
D. 0%
The test for soluble iron salts.(ferrous) is important because
A.these salts may be present because of active corrosion cells.
B. these salts may be present because of improper manufacturing
procedures at the steel rolling mill.
C. these salts will mix with the coating and improve adhesion.
D. these salts will leach out and create an acidic surface.
13. The Pencil Hardness Tests is used to determine which of the following?
A. Scratch hardness of a coating
B. Adhesian of a coating
C. Abrasion resistance of a coating
D. Indentation hardness of a coating
Which of the following tests would be performed to determine the adhesion of a coating?
A. Pendulum rocker
B. Pull off Tape ,
C. Falling sand
D. Taber abraser
The use of an eletrostatic handgun has a transfer efficiency of which of the following?
A. <25%
B. <50%
C. Between 50 - 75%
D. About 98%
3. In powder coating, to complete the cure gernerally takes
A. Three seconds
B. Less than three minutes
C. More than an hour
D. Eight tiours
Which of the following is often applied by electrostatic spray?
A. Zinc-rich epoxy
B. Powdered epoxy
C. Coal tar enamel
D. Epoxy grout
Which of the following is a disadvantage of electrostatic spray?
A. Poor coverage
B. Excessive overspray
C. Generally only one coat can be applied
D. Non-uniform film thickness
Effloresence is
A. a weak surface layer of water-rich cement.
B. An oil reaction with alkalinity to make a soap.
C. Moisture passing through the concrete and carrying soluble concrete
salts
D. Ice crystals on the surface,
When chthodic protection is used to protect a pipeline, coatings are applied to
A. improve the effectiveness of protection.
B. improve the passage of current flow.
C. make the pipe easier to inspect.
D. increase the voltage needed for the CP system.
Which symbol represents anode in corossion reaction
Fe++
Cathode in corrosion reaction
electrones released from iron
Electrolyte
Water from air
which gas is evolved during corossion
Hydrogen
What is name used to call OH-
Hydroxil ion
chemical name rust
Iron hydroxide, hydrous ironoxide
which one is the other methode for corossion prainting
Cathodic protection
how to electrones pass in corossion
cathode to anode
molecular freedom of steel metal increases when
substrate contains salt
presence of oxygen
temperature increases
Bacteria Affected
Which is more elctro positive
silver
steel
millscale
magnesium
which application not in hand power tool
wire brushing
needle guning
grinding
emery cloth
which air pressure can be used for high pressure dry blasting
100psi
abrasive speed from venturi nozzle 450 mph
straight bore 220 mph
sand use syptom
silicosis preumonicosis
re use copper slag- non compliance report
garnet site blast - 1 time
working mix
large particles + used small particles
grit shot ration
grit cuts the profiles,shot controls the peak (so uniform profile)
amplitude refers to
Dry film thickness
Wet film thickness
Matt Film
peak to trough height
working mix
large particles + used small particles
amplitude refers to
Dry film thickness
Wet film thickness
Matt Film
peak to trough height
grit shot ration
grit cuts the profiles,shot controls the peak (so uniform profile)
abrasive size -BS 410 TEST SIEVES
by blasting- increasing adhesion area
decrease
no changes in adhesion
rash rusting - rog peak ,moisture.,millscale, contamination
velocity of abrasive from wheel abrator
220 mph
1. Which of the following is regarded as the duty of painting inspector ?
a) Record Dew point ,RH and Monitor addition of thinners
b) Check surface profile ,cleanliness and make choice of paint colour
c) control of abrasive type,blasting pressure and selection of workers
d) control of paint storage ,appearance of finish ,and painters time sheet
2. Which of the following is not a drying test?
a. Bellottini test
b. Beck Koller test
c. Wolff Willborn test
d. Cross hatch test
ANSWER OF CHAPTER 23 PAGE 131.doc
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ANSWER OF CHAPTER 23 PAGE 132.doc
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ANSWER OF CHAPTER 23 PAGES 133.doc
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Answers.doc
9 months ago
BGas Painting Inspection Grade 2 & 3 Lecture Slides.rar
9 months ago
BGas Painting Multiple Choice 2.pdf
9 months ago
BGAS Question Net.doc
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bgas-cswip trial paper end of course.xls
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BPO END OF COURSE ASSESSMENT PAPER.xls
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Choice Nace.txt
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Choice.txt
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Choice2.txt
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Glossary of Paint Defect Terms[1].doc
Read more at http://www.4shared.com/folder/7h7BdQ6E/BGas_Painting_Inspection_Notes.html#qdjoPuXodDOsfhII.99
An organic compound is any member of a large class of chemical compounds whose molecules contain carbon and
hydrogen; therefore, carbides, carbonates, carbon oxides and elementary carbon are not organic (see below for more
on the definition controversy for this word). The study of organic compounds is termed organic chemistry, and since
it is a vast collection of chemicals (over half of all known chemical compounds), systems have been devised to
classify organic compounds. A few of the compound classes based on the functional groups they carry are as follows:
Acid anhydrides
Acyl halides
Alcohols
Aldehydes
Alkanes
Alkenes
Amides
Amines
Aromatics
Azo compounds
Carboxylic acids
Esters
Ethers
Haloalkanes
Imines
Ketones
Nitriles
Nitro compounds
Organometallic compounds
Phenols
Polymers, including all plastics
Thiols
here's a link for a list of Oraganic compounds
http://www.4shared.com/office/ukK_O_TP/Model_Examination_Grade_2_Ver_.html
