SEFI E Conference 2012 1 PDF
SEFI E Conference 2012 1 PDF
Working Paper for E-conference on Durability of Concrete hosted by The Structural Engineers Forum of India (SEFI)
Kunal D. Kansara
SEFI Member
+ + + +
+ DTSR : Group I DTSR : Group I DTSR : Group I DTSR : Group I
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DTSR : Group I DTSR : Group II DTSR : Group III DTSR : Group IV DTSR : Group V
Shape Air Entraining Cement Type Drainage Special Min
Size Admixture Restriction Protective Concrete Grade
Cover Compensatory Special Mix Aprons Avoid Porous
Mix Proportion Higher Concrete Proportion Materials
Mix Constituents Grade Protective Aprons Precast
Workmanship Preference
Construction
Joint Restriction
Reinforcement
Protection
Shape and size details of exposed structures should be such as to promote good drainage of water and to avoid standing
pools and rundown of water.
Member profiles and their intersections with other members shall be designed and detailed in a way to ensure easy flow of
concrete and proper compaction during concreting.
Concrete is more vulnerable to deterioration due to chemical or climatic attack when it is in thin sections, in sections under
hydrostatic pressure and at corners and edges of elements. The life of the structure can be lengthened by providing extra
cover to steel, chamfering the corners or using circular cross-sections or using surface coatings which prevent or reduce the
ingress of water, carbon dioxide or aggressive chemicals.
DTSR : Cover
Minimum nominal cover (Cn) shall be determined using the following algorithm :
A. Sulphates in Concrete
For the concrete made using cement other than supersulphated cement complying to IS:6909, total water-soluble sulphate content of
the concrete mix, expressed as SO3, should not exceed 4 % by mass of the cement in the mix.
B. Chlorides in Concrete
Maximum total content of acid soluble chloride (Clmax) shall be limited for different cases as described below :
Reinforced concrete
0.6
Plain Concrete with embedded metal
C. Alkalis in Concrete
Alkalis (Na2O and K2O) may react with some aggregates containing particular varieties of silica and lead to expansive reactions
causing cracking and disruption of concrete. However, damage to concrete due to this reaction is normally possible only when all of
the following are present together:
A high level moisture content within concrete
Concrete is made of a cement, aggregate or any other ingredient with high alkali content or alkali reactive constituent
If the service records of particular cement/aggregate combination are well established and do not include any instances of cracking
due to alkali-aggregate reaction, no further precautions are required. For unfamiliar materials following precautions are suggested :
Use of non-reactive aggregates from alternative sources.
Use of low alkali OPC having total alkali content not more than 0.6 % as Na 2O equivalent.
Use of fly ash (Grade I) confirming to IS 3812 or granulated blastfurnace slag confirming to IS 12089 as part replacement of low
alkali OPC, provided fly ash and slag contents are at least 20 % and 50 % respectively.
Use of impermeable membranes to reduce degree of saturation of the concrete during service.
Limiting the cement content in the concrete mix and thereby limiting the total alkali content. For more guidance specialist
literature may be referred.
DTSR : Workmanship
A. Compaction
Adequate compaction without segregation should be ensured by providing suitable workability and by employing appropriated
placing and compacting equipment and procedures.
Full compaction is particularly important in the vicinity of construction and movement joints and of embedded metals and
reinforcement.
B. Finishing
Good finishing practices are essential for durable concrete.
Overworking the surface and addition of water to aid in finishing should be avoided, the resulting laitance will have impaired
strength and durability will be particularly vulnerable to freezing and thawing under wet conditions.
C. Curing
It is essential to use proper and adequate curing techniques to reduce the permeability of the concrete and enhance durability by
extending the hydration of the cement, particularly in its surface zone.
DEEM-TO-SATISFY-RULES (DTSR) : GROUP II
DTSR : Air Entraining Admixtures and Compensatory Higher Concrete Grade
When using concrete lower than grade M50 under freezing-thawing possibilities, use of suitable air entraining admixtures can
enhance durability.
The mean total air content by volume of the fresh concrete at the time of delivery should be :
(5 1)% when nominal maximum size of aggregate is 20 mm
(4 1)% when nominal maximum size of aggregate is 40 mm
Since air entrainment reduces the strength, suitable adjustments may be made in the mix design for achieving required strength.
Recommended type of cement, maximum free w/c ratio and minimum cement content, required at different sulphate concentrations
in near-neutral ground water having pH of 6 to 9 are described below :
Ordinary Portland Cement (OPC); Portland Slag Cement (PSC); Portland Pozzolana Cement (PPC); Supersulphated Cement (SSC);
Sulphate Resisting Portland Cement (SRPC).
*Use of SSC is generally restricted where the prevailing temperature is above 40 oC. SSC gives and acceptable life provided that the
concrete is dense and prepared with a w/c ratio of 0.4 or less, in mineral acids, down to pH 3.5.
$
For SO 3 contents near the upper limit of any class, cement contents above the minimum specified are advised.
+
For severe conditions, such as thin sections under hydrostatic pressure on one side only and sections partly immersed, considerations
should be given to a further reduction of w/c ratio.
&
PSC confirming to IS 455 with slag content more than 50 % exhibits better sulphate resisting properties.
Where chloride is encountered along with sulphates in soil or ground water, OPC with C3A content 5-8 % shall be desired to be used
in concrete, instead of SRPC. Alternatively, PSC conforming to IS 455 having more than 50 % slag or a blend of OPC and slag may be
used provided sufficient information is available on performance of such blended cements in these conditions.
For very high sulphate concentrations in class 5 conditions, some form of lining such as polyethylene or polychloroprene sheet; or
surface coating based on asphalt, chlorinated rubber, epoxy; or polyurethane materials should be used to prevent access by the
sulphate solution.
DEEM-TO-SATISFY-RULES (DTSR) : GROUP IV
DTSR : Drainage and Protective Aprons
At sites where alkali concentrations are high or may become very high, the ground water should be lowered by drainage so that it
will not come in direct contact with the concrete.
Additional protection may be obtained by the use of chemically resistant stone facing or a layer of plaster of Paris covered with
suitable fabric, such as jute thoroughly impregnated with bituminous material.
Concrete in sea-water or exposed directly along the sea-coast shall be at least M20 and M30 grades in cases of plain concrete and
reinforced concrete respectively. Use of slag or pozzolana cement is advantageous under such conditions.
Special attention shall be given to the design of the mix to obtain densest possible concrete; slag, broken brick, soft sandstone or
other porous or weak aggregates shall not be used.
As far as possible preference shall be given to precast members unreinforced, well cured and hardened, without sharp corners, and
having trowel-smooth finished surfaces free from crazing, cracks or other defects. Plastering should be avoided.
No construction joints shall be within 600 mm below low water-level or within 600 mm of the upper and lower planes of wave
actions. Where unusually severe conditions or abrasions are anticipated, such parts of the work shall be protected by bituminous or
silico-fluoride coatings or stone facing bedded with bitumen.
Seperated bars Bundled bars Structural Class Exposure Class Strength Class
Cn-bond = Cn-bond =
eq (eq + 5)
Higher Strength
No
Class than Indicative
Yes Employed ?
Modification for Design Life
Cover Deviation Allowance Cn2 = Cn1 + Cdev Max. w/c Ratio Min. Cement
Content
Casual Special Stringent
Cdev = 10 mm Cdev = 5 to 10 mm Cdev = 0 to 10 mm
Reinforcement Corrosion
Agent Carbonation Chloride Ingress Chloride Ingress (Sea-water)
Exposure
XC1 XC2 XC3 XC4 XD1 XD2 XD3 XS1 XS2 XS3
Class
Indicative
Strength C20/25 C25/30 C30/37 C30/37 C35/45 C30/37 C35/45
Class
Damage to Concrete
Agent No Risk Freeze-Thaw Attack Chemical Attack
Exposure
X0 XF1 XF2 XF3 XA1 XA2 XA3
Class
Indicative
Strength C20/25 C20/25 C20/25 C20/25 C20/25 C20/25 C20/25
Class
Exposure Class
Criterion
X0 XC1 XC2/XC3 XC4 XD1 XD2/XS1 XD3/XS2/XS3
Design
working life SC + 2 SC + 2 SC + 2 SC + 2 SC + 2 SC + 2 SC + 2
of 100 years
Member
with slab SC 1 SC 1 SC 1 SC 1 SC 1 SC 1 SC 1
geometry
Special
quality SC 1 SC 1 SC 1 SC 1 SC 1 SC 1 SC 1
control
Higher
C30/37 C30/37 C35/45 C40/50 C40/50 C40/50 C45/55
strength
SC 1 SC 1 SC 1 SC 1 SC 1 SC 1 SC 1
class
Air
Entrainment SC 1 SC 1 SC 1 SC 1 SC 1 SC 1 SC 1
>4%
#
Minimum Structural Class is S1.
Modifications to Basic Nominal Cover Requirements due to Abrasion as per Euro Code
Nominal Cover (with abrasion allowance) = Basic Nominal Cover for Durability + Abrasion Allowance (k)
Strength Class-w/c Ratio-Cement Content Relation for German Code (DIN EN206-1)
Carbonation Induced Corrosion
Exposure Class XC1/XC2 XC3 XC4
Max. w/c Ratio 0.75 0.65 0.60
Min. Cement Content (kg/m3) 240 260 280
Min. Strength Class C16/20 C20/25 C25/30