SUBMERGED
ARC WELDING MACHINE
TM
MODEL ESAW-600/800/1000/1200 AMPS & ABOVE
THE PROCESS :
Submerged Arc Welding (saw) is the process in which a continuous solid or flux cored wire in the form of spool is used as the electrode and
current for the welding arc is supplied by a suitable power source. The arc is submerged under a layer of dry, granular flux in order to shield the
weld from atmospheric oxidation. The flux is fed from a hopper ahead of the arc. The excess unused flux is collected either manually or through
a flux recovery system and re-used.
THE POWER SOURCE :
All Easeweld outfits comprise proven constant potential type rectifier power sources. These power sources are best suited for automatic
as well as semi automatic submerged arc welding applications. The power sources are mounted on wheels.
SALIENT FEATURE :
The machines are fitted with thermal overload protection system .
Robust construction and built for long life and reliability.
Negligible maintenance required.
Stepless primary control results in high power factor which
reduced the power consumption
Fan provided for adequate cooling of all power elements.
SUBMERGED ARC WELDING HEADS-SALIENT FEATURES:
Modular type design suitable for carriage mounting or stationary
systems.
Smooth and precise wire feeding by MOSFET controlled
DC drive systems.
A similar DC drive system is used for smooth & steady travel of
the carriage. Both the drive systems use 25V Max. Control
voltage which ensures operator safety.
Swiveling and tilting arrangements ensure access to difficult
welding areas and provide for fillet welding applications.
Hopper can hold approx.10 kgs flux for long uninterrupted seams
without replenishment.
Controls like wire inching, forward / reverse, start / stop and
display like ammeter, voltmeter and carriage speed meter are
mounted on the control panel for easy adjustments and
monitoring of the parameters.
Control box is mounted on swivelling brackets for easy positioning
as desired by the operator.
Smooth and jerk free movements of horizontal and vertical slides
enable precise adjustments of welding.
Facilities provided to check OCV and carriage speed before
starting the machine.
Completely automatic welding and burn-back control by means of
reliable solid state circuitry.
Simple start/stop push bottons are provided, wire feed, power
source and carriage travel in the right sequence.
Sturdy wire spool holder assembly with spring loaded guide
clamps which are adjustable to accommodate SUBARC wire
spool of 285 to 315mm internal diameter are provided.
Wire straightening is an integral part of the system.
Bi-directional carriage movement is ideal for high productivity
multi-pass welds.
Motorised cross slide arrangement for boom mounting type
welding heads available as optional attachments.
NOTE : In case the subarc welding heads are to be used
with any power source other than recommended, then a
separate power supply unit will be required.
This is supplied on specific requirement, provided full
details of the power source intended to be used are
specified while placing the order.
SAW
TECHNICAL SPECIFICATIONS AUTOMATIC SUBARC WELDING OUTFITS
ESR 600 PS
ESR 1200 PS
Voltage
415V
415V
Phase
Frequency
3 PH
3 PH
50 Hz
50 Hz
56
58
POWER SOURCE
INPUT
OUTPUT
Open circuit voltage
Maximum continous welding current at 60% duty cycle
600A DC
Maximum continuos welding current at 100% duty cycle
1200A DC
500 AMPS DC
1000 AMPS DC
( Fine stepless control)
Type of Regulation
Max. Rating at 60% duty cycle
36.5 KVA
77 KVA
Max. Rating at 100% duty cycle
31 KVA
64 KVA
H
Forced Air / Oil
Insulation class
Type of cooling
Recommended Switch Fuse Rating
TP-60
375 Kg.
Weight Approx.
Forced Air / Oil
TP-120
550 Kg.
Dimensions : Length
711
762
Width
Height
711
762
915
915
UNIT
ESAW/H
Maximum welding current at 60% duty cycle
1500
Maximum welding current at 100% duty cycle
WELDING HEADS
- Twin
Speed range - Wirefeed
mm
1000
ESR 600 PS / ESR 1200PS
2,2.5,3.15,4,5
2&2.5 (optional)
m/min.
0.5 to 4.0
- Carriage
m/min.
V
0.1 TO 1.5
42 V from the power source
Vertical/Horizontal Max. Swivel
mm
140
Transverse to head travel
Deg.
45
Parallel to head travel
Horizontal swing
Deg.
30
Deg.
Standard bore for spool(Max.)
mm
270
285-315 (Adjustable)
Weight of the spool (max.)
Kg.
25
Flux hopper capacity (approx.)
Kg.
10
Dimensios (LxHxW)
mm
1400x1050x650
Total wt. (Without flux & wire)
Kg.
130
Recommended PS (CP type)
Model
mm
Wire Diameter - Single
Input to control unit
Range of adjustments
OUR OTHER PRODUCTS :
INVERTER / THYRISTORISED/ CONVENTIONAL
ARC WELDING RECTIFIERS
TIG WELDING SET
MIG WELDING MACHINE
PLASMA CUTTING MACHINE
SUBMERGED ARC WELDERS
HYDRAULIC PRE-PINCHING MACHINE
COLUMN & BOOM
ROTATORS
PLATE ROLLING MACHINE
ELECTRIC WINCHES
ELECTRODE OVEN & SPM s
Trust, Quality and Service
Distributed by:
EASEWELD EQUIPMENTS (INDIA) PVT. LTD.
REGD. OFFICE: WELD HOUSE M. N. Dsouza Compound,
Kherani Road, Sakinaka, Mumbai - 400 072.
Tel:022-2852 0692 /2859 9122 | Telefax: 022-2852 2571
|www.easeweld.com |
[email protected]IN VIEW OF CONTINUOUS DEVELOPMENT SPECIFICATIONS ARE SUBJECT TO CHANGE
Branch / Dealers Office :
BANGALORE BELLARY
AHMEDABAD
BARODA CHANDIGARHCHENNAI
CUTTAK
DELHI
HYDERABADJODHPUR MANGALORE PUNE
TRICHY
UMERGAON
VISAKHAPATNAM
