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Api 653

This document summarizes API 653 standards for inspecting aboveground storage tanks. Some key points: - Critical zones are within 3 inches of the inner shell edge. Major alterations include installing large shell penetrations or jacking the shell. - Roof plates below 0.09 inches thick or with holes must be repaired or replaced. Shell thickness must be measured over a critical length L, determined by tank diameter and thickness. - Pits can be ignored if the remaining thickness is over half the minimum and pits are less than 2 inches over 8 inches. Distortions like out-of-roundness or buckling must be addressed. - Inspections from outside occur monthly or less. Internal ins

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Mohammed Illiasuddin
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313 views

Api 653

This document summarizes API 653 standards for inspecting aboveground storage tanks. Some key points: - Critical zones are within 3 inches of the inner shell edge. Major alterations include installing large shell penetrations or jacking the shell. - Roof plates below 0.09 inches thick or with holes must be repaired or replaced. Shell thickness must be measured over a critical length L, determined by tank diameter and thickness. - Pits can be ignored if the remaining thickness is over half the minimum and pits are less than 2 inches over 8 inches. Distortions like out-of-roundness or buckling must be addressed. - Inspections from outside occur monthly or less. Internal ins

Uploaded by

Mohammed Illiasuddin
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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API 653

In the case of apparent conflicts between the requirements of this standard and API 650
or its predecessor API 12C, this standard shall govern for tanks that have been placed in service.
critical zone
The portion of the tank bottom or annular plate within 3 in. of the inside edge of the shell, measured
radially inward.
major alteration/or major repair
a) installing a shell penetration larger than NPS 12 beneath the design liquid level;
b) h) jacking a tank shell.

4.2 Tank Roof Evaluation


4.2.1.2 Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof
plates with any holes through the roof plate shall be repaired or replaced.
c) Calculate the critical length, L:
d) L = 3.7 Dt2,, but not more than 40 in.
Profile measurements shall be taken along each vertical plane for a distance, L. In the
plane(s), determine the lowest average thickness, t1, averaged over a length of L, using at least five
equally spaced measurements over length L.
4.3.2.2 Widely scattered pits may be ignored provided that:
a) no pit depth results in the remaining shell thickness being less than one-half the minimum acceptable
tank shell thickness exclusive of the corrosion allowance; and
b) the sum of their dimensions along any vertical line does not exceed 2 in. in an 8-in. length (see Figure
4.2).
4.3.5 Distortions
4.3.5.1 Shell distortions include out-of-roundness, buckled areas, flat spots, and peaking and banding at
welded joints
4.4.6 Minimum Thickness for Annular Plate Ring
4.4.6.1 Due to strength requirements, the minimum thickness of annular plate ring is usually greater than
0.10 in
Table 4.4Bottom Plate Minimum Thickness
Minimum Bottom
Plate Thickness at
Next Inspection
(in.)
Tank Bottom/
Foundation Design
0.10 Tank bottom/foundation design with no means
for detection and containment of a bottom leak.

6.3 Inspections from the Outside of the Tank


6.3.1 Routine In-service Inspections
6.3.1.1 The external condition of the tank shall be monitored by close visual inspection from the ground
on a routine

basis. This inspection may be done by owner/operator personnel, and can be done by other than
authorized
The interval of such inspections shall be consistent with conditions at the particular site, but shall not
exceed one month
(where RCA is the
difference between the measured shell thickness and the minimum required thickness in mils,

6.4 Internal Inspection


The authorized inspector shall supervise or conduct a visual examination and assure the quality and
completeness of the nondestructive examination (NDE) results.
6.4.2.1 Initial Internal Inspection Interval
The interval from initial service date until the first internal inspection shall not exceed 10 years unless a
tank has one or more of the leak prevention, detection, corrosion mitigation, or containment safeguards
listed in Table 6.1. The initial internal inspection date shall be based on incremental credits for the
additional safeguards in Table 6.1 which are cumulative.
6.8.4 Repair/Alteration History
The repair/alteration history includes all data accumulated on a tank from the time of its construction with
regard to repairs, alterations, replacements, and service changes (recorded with service conditions such
as stored product temperature and pressure). These records should include the results of any
experiences with coatings and linings.

7.2 New Materials


All new materials used for repair, alterations, or reconstruction shall conform to the current applicable
standard.
10.4.2 Welding:
No welding of any kind shall be performed when the temperature of the base metal is less
than 0 F. When the temperature of the base metal is between 0 F and 32 F or the thickness is in
excess of 1 in., the base metal within 3 in. of the place where welding is to be started shall be heated to a
temperature warm to the hand (approximately 140 F) before welding. (See 10.4.4.3 for preheat
requirements for shell plates over 1 1/2-in. thick.)
12.1.2.4 Completed welds of stress-relieved assemblies shall be examined by the magnetic particle or
liquid penetrant methods after stress relief, but before hydrostatic testing.
12.2.1.6.2 For square and rectangular replacement plates, at least one radiograph shall be taken in a
vertical joint, and at least one in a horizontal joint, and one in each corner. When the square or
rectangular replacement plate is located in a shell plate with thickness exceeding 1 in., the vertical joints
shall be fully radiographed.
The minimum diagnostic length of each radiograph shall be 6 in.
12.2.3.2 Radiographs and radiograph records of all repaired welds shall be marked with the letter R.
The minimum number of elevation points shall be as indicated by the following equation:
N = D/10
where
D is the tank diameter, in feet (ft).

And
N is the minimum required number of settlement measurement points, but no less than eight

13.2 Recordkeeping
e) radiographs (radiographs shall be retained for at least one year);

B.2 Types of Settlement


B.2.1 Settlement Measurements
Measurements of tank settlement should be performed by personnel experienced in the types of
measurement procedures being performed,
Riveted Shell Inspection:

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