Y
LATHE
BM
IT
TED
ON
for
J UN
. 15
FINAL
S EK
SHIPYARD
HYUNDAI MIPO DOCKYARD CO., LTD.
HULL NO.
H
LATHE MODEL
CDL6251/1500
PAINTING COLOR
MUNSELL NO.*<
ELECTRIC POWER SOURCE
440V 60Hz 3PHASE
MAIN MOTOR
5.5KW 440V 60Hz 3PHASE
COOLANT PUMP MOTOR
0.09KW 440V 60Hz 3PHASE
CONTROL VOLTAGE
24V 60Hz 1PHASE
LIGHTING SYSTEM
24V 60Hz 1PHASE 40W
LANGUAGE OF NAME PLATE
ENGLISH
CONTENTS
DESCRIPTION
09
TI
E C OR POR A
(NAME PLATE) SILVER LETTER ON BLACK BOARD DALIAN MACHINE TOOLGROUP
NO.
. 20
FINAL DRAWING OF
PAGE
SPECIFICATION, CDL6251 / 1500
1 / 16
SCOPE OF SUPPLY FOR CDL6251 / 1500
2 / 16
LIST OF CONTROL LEVER
3 / 16
INSTALLATION PLAN FOR CDL6251 / 1500
4 / 16
PICTURE OF CDL6251
5 / 16
LUBRICATION
6 / 16
LUBRICATION OIL CHART
7 / 16
COOLANT PUMP & LIGHTING SYSTEM
8 / 16
STANDARD ACCESSORIES LIST SUPPLIED WITH THE MACHINE
10
SPARE PARTS SUPPLIED WITH THE MACHINE
11
ELECTRIC SPARE PARTS SUPPLIED WITH THE MACHINE
13 / 16
12
LIST OF ELECTRIC ELEMENTS
14 / 16
13
ELECTRIC WIRING DIAGRAM 1/2 & 2/2
15 / 16
14
ELECTRIC DISTRIBUTION BOARD
16/16
8~9 / 16
10~12 / 16
SUPPLIER
DALIAN MACHINE TOOL IMP. & EXP. CO., LTD.
AUTHORIZED DEALER/AGENT IN KOREA
SEKE CORPORATION
#60-5, BANPO 4-DONG, SEOCHO-KU, SEOUL, 137-788 KOREA
FAX+82 2 594-4493, A/S : +82 17 585 4491
This drawing is registered and protected by law of Copyright.
Without SEKE CORP.s written authorization, anybody cant make the copy of part or whole drawing.
SPECIFICATION, CDL6251 / 1500
ITEM
PART
MAX. SWING OF DIA. OVER BED
MAX. LENGTH OF WORKPIECE
MAIN
SPECIFICATION
CDL6251 / 1500
510 mm
1,500 mm
MAX. SWING OF DIA. OVER CARRIAGE
320mm
MAX. SWING OF DIA. IN GAP
735 mm
EFFECTIVE LENGTH OF WORKPIECE IN GAP
200 mm
BED WIDTH
300 mm
DIA. OF SPINDLE BORE
TAPER IN SPINDLE BORE
82 mm
1 : 20 (90)
HEADSTOCK
SPEED STEPS OF SPINDLE
RANGE OF SPINDLE SPEEDS
RANGE OF METRIC THREAD
12 steps
16 ~ 1600 rpm
0.5 ~ 14 mm
FEEDBOX
RANGE OF INCH THREAD
TAPER OF CENTER
TAILSTOCK
2 ~ 56 tooth / inch
M4
TRAVEL OF TAILSTOCK SLEEVE
127 mm
DIA. OF TAILSTOCK SLEEVE
60 mm
POWER OF MAIN MOTOR
5.5 kw
MOTOR
POWER OF COOLING PUMP
OVERALL
DIMENSION
WEIGHT
0.09 kw
LENGTH
2,742 mm
WIDTH
1,010 mm
HEIGHT
1,280 mm
NET WEIGHT
2,250 kg
[ 1 / 16 ]
SCOPE OF SUPPLY FOR CDL6251
NO.
SCOPE OF SUPPLY
SUPPLY STATUS
REMARKS
MAIN BODY WITH ELECTRIC CONTROL BOX
ATTACHED MAIN BODY
COOLANT PUMP SYSTEM
ATTACHED MAIN BODY
EMERGENCY STOP FOOT BRAKE
ATTACHED MAIN BODY
3-JAW CHUCK
ATTACHED MAIN BODY
THREAD CHASING DIAL
ATTACHED MAIN BODY
CHANGING GEAR
ATTACHED MAIN BODY
WORKING LAMP ( AC24V, 40W )
ATTACHED MAIN BODY
CHUCK COVER
ATTACHED MAIN BODY
STANDARD
TOOL POST COVER
ATTACHED MAIN BODY
STANDARD
10
FOUNDATION BED, BOLT
LOOSE SUPPLY
11
CENTER SLEEVE
LOOSE SUPPLY
12
DEAD CENTER
LOOSE SUPPLY
13
FACE PLATE
LOOSE SUPPLY
14
OIL GUN
LOOSE SUPPLY
15
ALLEN SPANNER
LOOSE SUPPLY
16
SCREW DRIVER
LOOSE SUPPLY
17
HANDLE FOR SADDLE
LOOSE SUPPLY
18
TOOL BOX
LOOSE SUPPLY
19
MAKERS STANDARD SPARES
LOOSE SUPPLY
20
- WORKING LAMP ( AC24V, 40W ) 1PC
STANDARD
21
- CHANGING GEAR ( DP / MP ) 1SET
STANDARD
22
- CIRCUIT BREAKER 1PC
STANDARD
23
- BREAK BAND 1PC
STANDARD
24
- V-BELT 4PCS
STANDARD
25
LIVE CENTER
LOOSE SUPPLY
STANDARD
26
MONKEY SPANNER
LOOSE SUPPLY
STANDARD
27
STEADY REST
LOOSE SUPPLY
STANDARD
28
4-JAW CHUCK
LOOSE SUPPLY
STANDARD
[ 2 / 16 ]
LIST OF CONTROL LEVER
NO.
NAME
NO.
NAME
SPEED SELECTING LEVER
LOCATING INSPECTION DEVICE
HIGH-LOW SPEED SELECTING LEVER
HALF NUT LEVER
SPINDLE SPEED SELECTING LEVER
FOOT BRAKE PEDAL
NORMAL/REVERSE SELECTING LEVER FOR FEED ROD
AND LEAD SCREW
AUTO-STOP ROD OF LONGITUDINAL FEED
THREAD(THREAD PITCH)AND FEED SELECTING LEVER
SPINDLE CONTROL(DIRECTION CHANGE) LEVER
FEED SPEED SELECTING LEVER
TAILSTOCK SLEEVE MOVING HANDWHEEL
THREAD(THREAD PITCH)AND FEED SELECTING DIAL
TAILSTOCK CLAMP LEVER
PILOT PUSH BUTTON(FOR SPEED SELECTION EASILY)
TAILSTOCK SLEEVE CLAMP LEVER
SIGNAL LAMP(FOR MAIN MOTOR, SPINDLE READY)
THREAD CHASING DIAL
COOLING PUMP SWITCH
SADDLE LOCKING SCREWS
SPINDLE CONTROL LEVER
COMPOUND REST LEVER
LONGITUDINAL FEED AUTO-STOP POSITIONING RING
COOLANT CONTROL SWITCH
LONGITUDINAL FEED HANDWHEEL
CLAMPING LEVER FOR SQUARE TOOL POST
CROSS FEED HANDWHEEL
EMERGENCY STOP BUTTON
LONGITUDINAL-CROSS FEED SELECTING LEVER
31
AUTO-FEED LEVER
[ 3 / 16 ]
POWER ON/OFF SWITCH(EXCEPT COOLING PUMP)
PICTURE OF CDL6251
FRONT & RIGHT END SIDE
FRONT & LEFT END SIDE
BACK SIDE
[ 5 / 16 ]
LUBRICATION
1.
HEADSTOCK
THE BATH LUBRICATION IS ADOPTED FOR HEADSTOCK, THE OIL SPLASHES AND LUBRICATES
THE BEARINGS, GEARS AND SHAFT WHILE THE SHAFT AND GEARS ARE ROTATING. OIL
SHOULD REMAIN IN A CERTAIN LEVEL, WHICH CAN BE READ FROM THE OIL LEVEL OF
HEADSTOCK, FOR CHANGING OIL ALL OIL CAN BE DRAINED BY TAKING OFF THE PLUG ON
HEADSTOCK,THE OIL SUPPLIED BY OPENING THE OIL CAP ON THE UPPER COVER. FILL WITH
HEAVY MEDIUM OIL UNTIL THE OIL LEVEL REACHES THE POSITION INDICATED ON THE OIL
LEVELER.
2.
FEEDBOX
THE BATH LUBRICATION IS ADOPTED FOR FEEDBOX. FOR CHANGING OIL, DRAIN ALL OIL BY
TAKING OFF THE PLUG, THE OIL IS SUPPLIED BY OPENING THE OIL CAP AND FILL OIL UNTIL
THE LEVEL REACHES THE POSITION INDICATED ON THE OIL LEVELER.
3.
APRON, GUIDEWAY AND SADDLE
THE BATH LUBRICATION IS ADOPTED FOR APRON. BUT THE MANUAL PUMP LUBRICATION IS
ADOPTED FOR GUIDEWAY AND SADDLE. WHEN LUBRICATION IS NECESSARY, PRESS THE
PUMP ROD. FOR CHANGING OIL, TAKE OFF THE PLUG ON THE APRON TO DRAIN ALL OIL AND
SUPPLY OIL BY OPENING THE PLUG ON THE SADDLE UNTIL THE OIL LEVEL REACHES THE
POSITION INDICATED ON THE OIL LEVELER.
4.
LUBRICATING DIAGRAM
A A B
6 7 8
9 10 11 12
: OILING POSITION
[ 6 / 16 ]
13 14 15
: DRAINING POSITION
5.
LUBRICATING OIL CHART
NO.
LUBRICATING POINT
NO.
LUBRICATING POINT
HEADSTOCK
TAILSTOCK
FEEDBOX
LEADSCREW
APRON
LEADSCREW BRACKET
COMPOUND REST
GUIDEWAY & SADDLE
FEED ROD
10~15
GENERAL POINTS
LUB.
QUANTITY
PROPER
20 LIT
2 LIT
3.5 LIT
QUANTITY
( BY OIL GUN)
LUB.
METHOD
MANUAL FILLING
BY OIL GUN
OIL FILLING THROUGH OIL CAP
ONCE EVERY
ONCE EVERY
FILL OIL
LUB.
TWO MONTHS
HALF YEAR
REGULARLY
PERIOD
(ONE MONTH FOR
(ONE MONTH FOR
TO MATCH
THE FIRST TIME)
THE FIRST TIME)
OIL LEVEL
LUB.
POINT
ONCE EVERY
SHIFT
( DAILY )
4, 5, 6, 7, 8,
9, 10, 11, 12,
13, 14, 15
MOBIL
D. T. E. 13
D. T. E. 15
D. T. E. 15
D. T. E. 15
ELF
VISGA32
VISGA46
VISGA46
VISGA46
SHELL
TELLUS 32
TELLUS 46
TELLUS 46
TELLUS 46
FEOSO
HYDKOSO32
HYDKOSO46
HYDKOSO46
HYDKOSO46
RANDO HDZ32
RANDO HDZ46
RANDO HDZ46
RANDO HDZ46
BP
BARTRAN HV32
BARTRAN HV46
BARTRAN HV46
BARTRAN HV46
CASTROL
HYSPIN AWH-M32
HYSPIN AWH-M46
HYSPIN AWH-M46
HYSPIN AWH-M46
ESSO
NUTO H32
NUTO H32
NUTO H32
NUTO H32
CHEVRON
FAMM
NON-FILLED INITIALLY BEFORE SHIPPING BECAUSE OF FIRE DANGER
[ 7 / 16 ]
COOLANT PUMP & LIGHTING SYSTEM
NOZZLE
160
LIGHTING
SYSTEM
ELECTRIC BOX
QF 1
(ELE.CONN.POINT)
R22.5
122
60
ELECTRIC POWER INLET
CHIP BOX
460
COOLANT PUMP-
STANDARD PARTS SUPPLIED WITH THE MACHINE
No
NAME
3-JAW CHUCK
STEADY REST
TYPE OR
DWG. NO.
SPEC.
QTY
250mm
1 SET
SKETCH DRAWING
REMARK
INSTALLED
K11250C/D8
ITEM
MA51-64
80-200
1 SET
INSTALLED
ITEM
FOLLOWING
REST
MA51-65
20-90
1 SET
INSTALLED
ITEM
[ 8 / 16 ]
WELDING
4
LINER
(SEAT)
MA51-60701
3 PCS
MA51-60702
3 PCS
IN THE
ACCESSORY
BOX
BOLT
NUT
5
WASHER
(FOR
FOUNDATION
MA51-60703
M16X130
GB6170
M16
GB97.1
16
6 PCS
12
PCS
6 PCS
IN THE
ACCESSORY
BOX
BLOCK)
INCLUDING
MA6
HANDLE
45701,MA-
INSTALLED
FOR SADDLE
45702,MA45-
UNIT
ITEM
45703 AND
M8X70,GB70
CHUCK
GUARD
CARRIAGE
GUARD
MA-861
OR MA-A861
1 SET
OR MA-B861
MA-863
1 SET
[ 9 / 16 ]
INSTALLED
ITEM
INSTALLED
ITEM
SPARE PARTS SUPPLIED WITH THE MACHINE
No
NAME
4-JAW CHUCK
TYPE OR
DWG. NO.
K72400/D8
SPEC.
QTY
315mm
1 SET
SKETCH DRAWING
REMARK
IN THE
DRIVING PLATE
MA51-62
250mm
1 SET
ACCESSORY
BOX
FACE PLATE
MA51-63
V-BELT
A1854
CENTER
SLEEVE
MA51-60701
500mm
1 SET
4 PCS
1:20
(F90)
1 PC
D114
1 PC
D115
1 PC
CENTER
(LIVE CENTER)
D414
PACKED IN THE
1 PC
ACCESSORY
BOX
[ 10 / 16 ]
No
NAME
TYPE OR
DWG. NO.
MA51-28709
10
m=2.25
Z=67
QTY
1 PC
GEAR
MA51-28710A
SPEC.
m=2.25
Z=39
1 PC
MTGNR2525M16
1 PC
HOLDER INCL.
QA2525R04
1 PC
INSERT TIPS
MDJNR2525M15
1 PC
MCLNR2525M12
1 PC
DOUBLE END
SPANNER
ALLEN
SPANNER
16 17
1 PC
18 19
1 PC
22 24
1 PC
27 30
1 PC
1 PC
1 PC
1 PC
10
1 PC
12
1 PC
S92-3A
12
1 PC
JB1019
115-130
1 PC
GB4388
GB5356
SQUARE
11
SOCKET
SPANNER
12
SPANNER
[ 11 / 16 ]
SKETCH DRAWING
REMARK
No
13
14
NAME
TYPE OR
DWG. NO.
MONKEY
SPANNER
SCREW
DRIVER
DB1211
SPEC.
QTY
250
1 PC
9 12
1 PC
150
1 PC
150
1 PC
PLUS
15
SCREW
DRIVER
MINUS
16
SCREW
DRIVER
17
18
19
BEARING
180308
2 PCS
POINTED-NOSE
80~
OIL GUN
100 ml
TOOL BOX
1 SET
1 SET
[ 12 / 16 ]
SKETCH DRAWING
REMARK
ELECTRIC SPARE PARTS SUPPLIED WITH THE MACHINE
No
NAME
TYPE OR
DWG. NO.
SPEC.
QTY
SKETCH DRAWING
REMARK
440V
1
TRANSFORMER
JBK5-TH
60Hz
1 PC
160VA
Ue 220V
Ie 4.5A,
SPINDLE
1 PC
LAY3-11
Ue 660V
INCHING
CONTROL
Ie 5.5A
Ue 220V
LAY3-11X/23
Ie 4.5A,
(RED)
Ue 660V
1 PC
SPINDLE
CONTROL
Ie 5.5A
2
BUTTON
SWITCH
Ue 220V
LAY3-11X/23
Ie 4.5A,
(GREEN)
Ue 660V
WATER
1 PC
PUMP
CONTROL
Ie 5.5A
Ue 220V
Ie 4.5A,
1 PC
LAY3-02ZS/1
Ue 660V
EMERGENCY
STOP
Ie 5.5A
SIGNAL
LAMP
FUSE WIRE
MAIN
AD-11B
220V
1 PC
MOTOR
READY
RT23-16
1A
3 PCS
2A
3 PCS
[ 13 / 16 ]
LIST OF ELECTRIC ELEMENTS
CODE
NAME
APPLICATION
MODEL & SPECIFICATION
QTY
M1
MAIN MOTOR
MAIN DRIVE
Y132S-4B3, 5.5KW, 1440 RPM
M2
COOLING PUMP MOTOR
COOLING PUMP
AOB2-25, 90W
QF
POWER SWITCH
POWER INLET
SIN125R40 FFC3P
TC
CONTROL TRANSFORMER
CIRCUIT CONTROL
JBK5-TH, 160VA 440V/60HZ
24V 100VA; 24V 60VA
KM1
A.C. CONTACTOR
SPINDLE CONTROL
CJX1-9/22
KM2
A.C. CONTACTOR
SPINDLE FORWARD CONTROL
CJX1-16/22
KM3
A.C. CONTACTOR
SPINDLE BACKWARD CONTROL
CJX1-16/22
KM4
A.C. CONTACTOR
WATER PUMP MOTOR CONTROL
CJX1-9/22
QF1
MANUAL MOTOR TRIGGER
MAIN POWER PROTECT
3VE1015-2MUOO
QF2
MANUAL MOTOR TRIGGER
WATER PUMP PROTECT
3VE1015-2DUOO
FU1
FUSE
RT23-16/1A
FU2
FUSE
RT23-16/6A
FU3
FUSE
RT23-16/2A
HL1
SIGNAL LAMP
MAIN MOTOR READY
AD-11B
HL2
FLOOD LIGHT
MACHINE WORKING LAMP
JC38-B,24V 40W
SQ1
LIMIT SWITCH
BELT COVER
JWM6-11ATH
SQ2
LIMIT SWITCH
SPINDLE PEDAL BRAKE
LXW6-11CL
SQ3
LIMIT SWITCH
SPINDLE BACKWARD
LX5-11N1
SQ4
LIMIT SWITCH
SPINDLE FOWARD
LX5-11N1
SB1
BUTTON SWITCH
EMERGENCY STOP
LAY3-02ZS/1
SB2
BUTTON SWITCH
SPINDLE INCHING CONTROL
LAY3-11
SA1
BUTTON SWITCH
SPINDLE CONTROL
LAY3-11X/23
SA2
BUTTON SWITCH
WATER PUMP CONTROL
LAY3-11X/23
TRANSFER PRIMARY COIL
PROTECT
CONTROL CIRCUIT SHORTS
PROTECT
ILLUMINATION CIRCUIT SHORTS
PROTECT
[ 14 / 16 ]