IM-101

June 1997

General Installation, Operation and Maintenance Instructions For Aerovent Products

Alignment
V-Belt Drive Flexible Couplings
Proper alignment and balance of the V-belt is as impor- Direct-coupled fans, which are received factory assem-
tant as a well-balanced impeller. To insure smooth fan bled, on a common base plate, are accurately aligned
operation, the following should be checked: before shipment. However, base plates are flexible to
some extent and therefore must not be relied upon to
1. Fan and motor sheave must be in axial alignment.
maintain the factory alignment. Realignment is neces-
Shafts are parallel in both the vertical and horizontal
sary after the fan has been leveled, grouted, and the
planes (Figure 1).
foundation bolts tightened. Also, check lubricant, where
Drive applicable, following manufacturers recommendations
for type and amount of lubricant.
Fan
Motor
Fan For field installation, the coupling should be mount-
ed as follows:
1. Remove dirt or rust from fan and motor shafts and
Drive
Motor coat with grease or oil for ease of mounting.
Top View
(Horizontal Alignment)
2. Check fan and fan shaft alignment, making sure that
bearings are secure. Mount fan shaft coupling half
Side View Figure 1 flush to end of shaft and secure.
(Vertical Alignment)
3. Mount motor shaft coupling half flush to end of shaft
and secure.
2. Fan motor sheave must be in radial alignment. When
sheaves are of equal width, align with straightedge 4. Move motor into position, with the coupling faces
(Figure 1a). When sheaves are of unequal width, separated by the coupling manufacturers specified
align center of sheaves (Figure 1b). gap.
5. With a straightedge, tapered wedge, or a feeler
gauge, check for parallel and angular alignment
(Figure 2a).

Straightedge Touching Sheaves Straightedge

At Arrows
Coupling
Figure 1a Figure 1b 1
Shaft

3. Sheaves must have no noticeable eccentricity.

3 4
4. Belts must have the proper tension. Belts either too
loose or too tight cause vibration and excessive wear
(Figure 2). See IM-100 for belt tension adjustment 2
Steel Wedge
procedure.
Figure 2a Figure 2b
Figure 2
6. Align the shafts until a straightedge appears to be
Too
Tight
parallel to the shafts. Repeat at three additional
points at approximately 90 from each other (Figure
2b). Recheck hub separation gap.
Slight Bow
Too Loose 7. For more accurate alignment, use a dial indicator
clamped on one hub. With the dial button resting on
5. After proper installation of drives, recheck complete the other hub, rotate the hub on which the indicator
assembly for smoothness of operation. Recom- is clamped and observe the indicator reading. Take
mended vibration limits shown on page 2 of IM-100. readings at four locations, 90 apart. With correct

1997 Aerovent
 alignment, the faces of the couplings should be par-
Figure 4b
allel within .002". Rotation

8. Once proper alignment is assured, secure the motor,

examine alignment, complete the assembly, and
lubricate the coupling (when required) before
putting the unit into operation. Radial Backward
Blade Inclined

Impellers
Fans, which are received factory assembled, have the
impellers already aligned and in place before shipment.
However, fans being flexible to some extent are some- Radial Backward Forward
Tip Curved Curved
times subject to movement during shipment. To insure
smooth operation and proper performance, the follow-
ing impeller alignment should be checked before
putting fan into operation.
Centrifugal Fans
The fan shaft should be approximately centered in the
Propeller Fans clearance hole in the fan housing and perpendicular to
the housing sides. Perpendicularity can be checked on
Fan shaft should be centered and parallel to fan casing. BI and BIA fans by measuring dimension A (Figure 5)
Center by checking gap (B) between propeller tip and at four points approximately 90 apart.
fan casing. Repeat at three additional points at approx-
imately 90 from each other (Figure 3b). Parallelism can Figure 5
be observed by measuring the axial distance (A) from Housing
one blade to the end of the fan casing at four points at Front Inlet
Wheel Plate Wheel/Cone
approximately 90 from each other (Figure 3a). Back Plate Geometry
Cone

A 45
Wheel Front
B Plate
A

Figure Figure Inlet

B Cone
3a B 3b

B NOTE: See IM-140 for dimensions.

A

Radial blade impellers, material handling, pressure

Do not confuse parallelism with blade track (axial blowers, and high pressure blowers are centered axial-
deviation of one blade to another). Blade track can be ly in the housing, and can be checked by measuring the
checked by measuring the axial distance from one point axial distance from one blade or one point on the front
on the fan casing to the same point on each blade as it plate to the side of the fan housing at four points
passes by. (Some blades are mistracked for balancing.) approximately 90 from each other.
While checking the propeller alignment, it is good While checking the impeller alignment, it is good
practice to check its rotation. Normally the fan rotation practice to check its rotation. Normally the fan rotation
is marked by arrows on both the propeller and the fan is marked by arrows on the housing. If omitted, oblit-
casing. If omitted, obliterated, or misapplied, check for erated, or misapplied, check for proper rotation in
proper rotation in Figure 4a. Figure 4b.

Figure 4a Rotation Rotation

RH rotation. Inlet
Guide Vanes
Vaneaxial shown.
Standard propellers
similar, but less
guide Outlet
Guide Vanes
vanes. Airflow Airflow

A Twin City Fan Company

5959 Trenton Lane Minneapolis, MN 55442-3238

Phone (612) 551-7500 Fax (612) 551-7501 www.aerovent.com