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(WT) (SF) (WTC) : Culated Weight

This document provides calculations for the design of lifting lugs to support a total weight of 80,000 kg with a safety factor of 1.5. Key parameters calculated include maximum vertical and horizontal forces on each lug of 100,000 kg and 312,461 kg respectively. Dimensions are proposed for the lugs including a height of 150 mm and width of 250 mm. Stresses are calculated at various points on the lugs and compared to allowable values, though many return undefined values. References are provided for the guidelines and calculations.

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238 views

(WT) (SF) (WTC) : Culated Weight

This document provides calculations for the design of lifting lugs to support a total weight of 80,000 kg with a safety factor of 1.5. Key parameters calculated include maximum vertical and horizontal forces on each lug of 100,000 kg and 312,461 kg respectively. Dimensions are proposed for the lugs including a height of 150 mm and width of 250 mm. Stresses are calculated at various points on the lugs and compared to allowable values, though many return undefined values. References are provided for the guidelines and calculations.

Uploaded by

Anonymous sfkedkym
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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Total Weight

(Wt) =
Safety Factor
(SF) =
Test Load / Cal culated Weight
(Wtc) =
Length to CoG
(Lc.g) =
Total Length
(Lt) =
Height to Center
(Hc) =
Angle 1
(A1) =
Angle 2
(A2) =
Selected Beam :
Top Flange
Web Plate
Bottom Flange
Area
A =
Elastic Modulus
(Sx) =
Elastic Modulus
(Sy) =
Modulus of gyrat ion
(r xx) =
Modulus of gyrat ion
(r yy) =
Material
E250 mpa Fe 410 mpa
Max. Yied
(Ym) =
E=
K=

80000.0
1.5
120000.0
915.0
1010.0
40.0
60.0
60.0

kgs

2.5x40
1.4x55
2.5x40
277.0
6161.0
1334.0
25.8
9.8

cm
cm
cm
cm^2
cm^3
cm^3
cm
cm

kgs
cm
cm
cm
Deg
Deg

# 70.62992
# 152.8346
## 12.40157
0
0
0

## 7
#REF!
##### 1.155607
### 4 0.160968
## 5
0.1922
3 1

2400.0 kg/cm^2
2100000.0 kg/cm^2

W1
W2

=
=

((Lt-Lc.g)/Lt)*Wtc =
(Lc.g/Lt)*Wtc =

60000.0 kgs
60000.0 kgs

Fh1

W1/tan(A1) =

19202.4 kgs

COMPRESSION STRESS
Compression Stress,
KLx/r xx
KLy/r yy
Critical
As per IS 800 table 5.1
All. Compression
Check Compres sion
BENDING STRESS
Moment (Mx) =
Moment (My) =
SHEAR STRESS
Max Shear Force
Max Shear stress
All. Shear Stress
Check Bending,

fa = Fh/A =
'=
'=
'=
(Fa) =
fa < Fa =

Fh1*Hc =
10% * Mx =

shear stress/web area


(Fb) = 0.4*Ym =
fb < Fb =

69.3 kg/cm^2
39.1018196
103.061224
103.061224
## 5
82.4 kg/cm^2
Hence safe

768096.9 kg.cm
76809.7 kg.cm

60000.0 kgs
779.2
960.0 kg/cm^2
Hence safe

0.1922

Generals Data:
Total weight on Each Lug, W
Safety factor, SF
W SWL = 1.5 W
W SF = W SF

=
=

80000 kgs
2.50

120000 kgs

200000 kgs

Min. angle,
Max vertical force, Fy = W SF / NL

=
=
=

2
60.0 deg
100000 kgs

Max horizontal force (in-plane), Fz = Fy / tan ()

312461 kgs

Max lateral force (out-of-plane), Fx = 0.1 Fy

31246 kgs

Max tension force in sling, Fsl = (Fz2 + Fy2 + Fx2)0.5

329557 kgs

Number of lug, NL

HT

DH
HH

X
Y

WL

Lug Dimensions:
Total Height of lift lug, HT

Height of hole centreline, HH

150 mm
100 mm

Width of lug, W L

Radius of cheek, r
Thickness of cheek, tC

=
=
=
=
=
=

250
125
60
32
50
12

Check sling strength, Fsl / Usl

Safe

Ratio

Check space of hole and pin, Dp / DH

Clear

Ratio

Dp - DH

Check space of jaws and lug thickness, (tL+2tC) / W J

Clear

(W J - tL - 2 tC)/2

=
=

0.00 mm
Clear
Ratio

Radius of lug, R
Diameter of hole, DH
Thickness of lug, tL

Check space of jaws, lug height and dia. of sling,


(R + DS + DH/2) / HJ
HJ - R - Ds + DH/2
Material, Stress and Properties Data:
Elastic Modulus, E
Yield Stress, Sa
Allowable stress based on AISC Code 9th Ed. :
Allow. Tensile Stress, Sta = 0.6 Sa

mm
mm
mm
mm
mm
mm

0.00 mm
Ratio

0.00 mm

=
=

0.00 MPa
0.00 MPa

0.00 MPa

Allow. Bending Stress, Sba = 0.66 Sa

0.00 MPa

Allow. Shear Stress, Ssa = 0.4 Sa

0.00 MPa

Allow. Bearing Stress, Sbra = 0.9 Sa


DH/2R

0.00 MPa

Section modulus of lugs, SLy

0.00 cm3

0.00 in3

Section modulus of lugs, SLx

0.00 cm3

0.00 in3

0.24
=
2.50
Stress-Concentration factor (near hole), K
=
(for flat plate with centrally located circular hole in tension based on D H/2R value)

Stresses at Lug:
Tension stress z-axis, Stz = Fz /(W L tL)

Bending stress z-axis, Sbz = HH(Fy/SLx+Fx/SLy)


Shear stress y-axis, Ssy = Fy / (W L tL)

=
=

#DIV/0! MPa
#DIV/0! MPa

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

#DIV/0! MPa
#DIV/0! MPa

Total stress, ST = (Stz2 + Sbz2 + Ssy2 + Ssx2)1/2

#DIV/0! MPa

#DIV/0! psi

Check tension stress z-axis, Stz / Sta

#DIV/0!

Ratio

#DIV/0!

Check bending stress z-axis, Sbz / Sba

#DIV/0!

Ratio

#DIV/0!

Check shear stress y-axis, Ssy / Ssa

Shear stress x-axis, Ssx = Fx / (W L tL)

#DIV/0!

Ratio

#DIV/0!

Check shear stress x-axis, Ssx / Ssa

#DIV/0!

Ratio

#DIV/0!

Check total stress, ST / Sa

#DIV/0!

Ratio

#DIV/0!

Stresses near the Hole:


Tension stress, Stz = K Fz / [(W L - DH) tL]

#DIV/0! MPa
#DIV/0! MPa

#DIV/0! psi

#DIV/0! psi

#DIV/0! MPa
#DIV/0! MPa

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

#DIV/0! psi

Tension stress, Sty = K Fy / [(HH + R - DH) tL]


Shear stress, Ssx = K Fx / [(W L - DH) tL]

=
=

Total stress, ST = (Stz2 + Sty2 + Ssx2)1/2

Bearing stress, Sbr = Fsl / [Dp (tL + 2tc)]

Pull-out shear, Ssp = Fsl / [tL(R - DH) + 2tc(r - DH)]

#DIV/0! MPa
#DIV/0! MPa

Check tension stress z-axis, Stz / Sta

#DIV/0!

Ratio

#DIV/0!

Check tension stress y-axis, Sty / Sta

#DIV/0!

Ratio

#DIV/0!

Check shear stress x-axis, Ssx / Ssa

#DIV/0!

Ratio

#DIV/0!

Check total stress, ST / Sa

#DIV/0!

Ratio

#DIV/0!

Check bearing stress, Sbr / Sbra

#DIV/0!

Ratio

#DIV/0!

Check pull-out shear stress, Ssp / Ssa

#DIV/0!

Ratio

#DIV/0!

Note:
- SF including WCF, DAF, SKL, CF (Noble Denton 0027/NDI Rev 5, Guideline for Lifting Operation)
- Lateral force is calculated based on 5% vertical force
Book Reference : Teng H. Hsu, "Applied Offshore Structural Engineering", page : 67-72.
Book Reference : Noble Denton 0027/NDI Rev 5 "Guideline for Lifting Operation", page : 14-19.

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