Value Engineering Study
Value Engineering Study
PHILIPPINES
RECOMMENDATIONS ON
VALUBE ENGINEERING
IMPLEMENTATION
IN THE PHILIPPINES
REPORT BY
JUAN CLATDIO DEVINCENTI,
CVS
FOR THE WORLD BANX
MANILA
2004
nef 301-229-0351
I. INTRODUCTION
The Terms of Reference for an international expert on
Value Sngineering, in an assignment by The World Bank, aim
a) to provide information on international experience with
value engineering analysis, and b) to advise the GPPB on
how this might be applied to infrastructure projects in the
Philippines
In order to accomplish these objectives it was
decided to organize a series of 3 briefings and a two-day
mini-study applying, in a very limited scale, the
techniques of VE.
A.
Introduction - Page 1 of 2
Mini-Study at DPWH
Introduction
- Page
2 of 2
II.
A.
Conclusions.
Recomendations
Recommendations
- page 1 of 2
2.
b.
c.
d.
Recommendations - Page 2 of 2
LiU AMtSi
RECOMMENDATIONS ON
VALUE ENGINEERING IMPLEMENTATION
IN THE PHILIPPINES
ANNEX
I.
Background
Objective
lof4
1.
2.
3.
4.
5.
6.
7.
IV.
c.
d.
V.
2 of 4
Final product
Table of contents
b.
c.
d.
e.
VE Cost model
f.
g.
ii.
3 of 4
v.
vi.
h.
ii.
4of4
Annex II
I.
Background
Objective
fII.
Scope of work
lof4
and all
review plans, reports
for
Direct the VET to
project,
the
to
related
labor,
and
material available
design, materials
concepts of planning,
relevant
other
and
construction techniques
characteristics.
costs as derived
the VET the construction
Cost
with
Review
2.
and prepare a Construction
from available data,
Model.
to
of alternatives
functional analysis
VET
the
respective
Direct
3.
components and reviewof FAST
the principal job
using the technique diagramming.
potential savings,
System Technique)
Analysis
(Functional
and
feasibility, efficiency
about
the
in
List recommendations
4.
alternatives identified
opportunity of the
previous item.
a
of the authorities
consideration
the
to
starting
of
Present
days
5.
report after 15
draft of a VE final
and implemented.
approved
its work, to be reviewed,
comments.
incorporating draft
Prepare final report
6.
Leader of the VET
of this work, the
conduction
the assigned
the
In
with
7.
collaboration
will work in close
professional personnel.
VE Team Leader
VE Team under the
Composition of the
IV.
the following
he selected comprising
The VE team will
professional personnel:
-from the
Leader of the VET.
a.
seven professionals
in
Between five and
specialized
h.
sectorprivate
government or the
project to be evaluated.
the topic of the
Cost estimator.
c.
Secretarial support.
d.
1.
Team Leader
Background of the
a leader, who will
study must have
Each team for a VE
of the assigned
conducting the revision for the practice
be responsible of
procedures
established
project within the
of VE.
V.
2of4
Final product
Table of contents
b.
c.
d.
e.
VE Cost model
f.
g.
ii.
3 of 4
v.
vi.
ii.
iii.
iv.
4of4
Annex III
Laws,
INDEX:
I. Public Laws
II. Office of Management & Budget (OMB) Circular A-131
III. US Army, Corps of Engineers (HQUSACE) VE Policy
A. Civil Works
B. Military
I. PUBLIC LAWS
PUBLIC LAW 104-106--FEB. 10,
1996
at
improving performance, reliability, quality, safety, and life cycle
costs.'
PUBLIC LAW 99-662--NOV.
17,
1986
SEC. 911. During the design of each water resources project which has a
II. OMB CIRCULAR NO. A-131, dated May 1993, SUBJECT: Value Engineering
This Circular requires Federal Departments and Agencies to use value
engineering (VE) as a management tool ... to reduce program and
acquisition
costs. The following excerpted paragraph outlines agency
responsibilities:
8. Agency Responsibilities To ensure that systemic VE improvements are
achieved, agencies shall, at a minimum:
a. Designate a senior management official to monitor and coordinate
agency
VE efforts.
b. Develop criteria and guidelines for both in-house personnel and
contractors to identify programs/projects with the most potential to
yield
savings from the application of VE techniques. The criteria and
guidelines
should recognize that the potential savings are greatest during the
planning, design, and other early phases of
project/program/system/product
development. Agency guidelines will include:
(1) Measuring the net life-cycle cost savings from value engineering.
The
net life-cycle cost savings from value engineering is determined by
subcontracting the Government's cost of performing the value engineering
function over the life of the program from the value of the total
savings
generated by the value engineering function.
(2) Dollar amount thresholds for projects/programs requiring the
application of VE. The minimum threshold for agency projects and
programs which require the application of VE is $1 million. Lower
thresholds may be established at agency discretion for projects having a
major impact on agency operations.
(3) Criteria for granting waivers to the requirement to conduct VE
studies,
in accordance with the FAR 48.201(a).
(4) Guidance to ensure that the application of VE to construction
as
part of the Value Engineering team. This promotes a partnering
relationship
and is an excellent source of additional information for study
enhancement.
All navigation projects (including operation & maintenance) which fall
within the limits specified in paragraph 2 above, will have formal VE
studies performed, and will include local waterway-Users Board
representatives as members of the VE team.
4. Value Engineering is a command emphasis program, with progress to be
reported to the Chief at quarterly command management reviews.
Therefore,
the Value Engineering officer (VEO) should have direct access to the
Commander, regardless of physical location in the division or district
office. Multiple responsibilities must be limited to ensure that
division
VEO properly monitor district VE performance, and that district VEO
professionally execute the Value Engineering Program. Proper selection
of
qualified VEO's is paramount to program success, and in high workload
districts, the VEO may need a supporting staff. New Value Engineering
Officers should immediately attend the Corps 40-hour VE workshop.
5. Each division VEO should scredule semiannual district staff visits to
review VE activities and suggest corrective actions, when needed.
Regional
Value Engineering conferences may be substituted for one of these staff
visits. Copies of division VEO Staff Visit Reports shall be included in
the
4th Quarter VE Reports and should reflect the required visits to each
district. (Note: Any division VEO who has not submitted FY 95 Staff
Visit
Reports should comply).
6. The OMB circular A-131 required audit is being performed to validate
the
accuracy of agency reported Value Engineering savings and to assess the
adequacy of agency implementation of its circular. This audit should be
completed by summer, 1996 for the Corps. Divisions and districts must
ensure studies are performed and reviewed in a professional manner. Past
audits have commented on the lack of documentation for rejection of
completed VE studies. Documentation will include the technical reasons
for rejection and the name of the individual making the decision.
Reasons such as "adequate project funds available,' or "user rejected,"
are not satisfactory. All VE studies and VECP shall receive the same
level of technical and management review as any other design or
10. Value Engineering savings shall only be reported through the Value
Engineering Program (Army Ideas for Excellence savings are reported
separately, and VEO should ensure that no double reporting occurs). All
VEO
shall validate/ensure that accepted value engineering proposals are
included in the final design before claiming savings.
11. USACE 40-hour VE workshop training is considered the foundation for
a
strong VE program and offers 3.2 Continuing Education Units (CEU) for
students. The high CEU should help professional engineers & architects
in
professional recertification. VEO should annually update their list of
trained and non-trained personnel. Any Corps employee whose expertise or
position has potential to assist in VE success should receive training.
A
11. Value Engineering savings shall only be reported through the Value
Engineering Program (Army Ideas for Excellence savings are reported
separately, and VEO should ensure that no double reporting occurs). All
VEO
shall validate/ensure that accepted value engineering proposals are
included in the final design before claiming savings.
12. USACE 40-hour VE workshop training is considered the foundation for
a
strong VE program and offers 3.2 Continuing Education Units (CEU) for
students. The high CEU should help in professional recertification. VEO
should annually update their lists of trained and non-trained personnel.
Any Corps employee whose expertise or position has potential to assist
in VE success should receive training.
Annex IV -
A.
General considerations
1.
2.
Definitions
a.
Function.
Function is the purpose or use of a system or
thing.
b.
c.
Value Engineering
Value Engineering is a professionally applied,
function oriented, creative and systematic team
approach, used to analyze and improve value in
construction - a powerful methodology for solving
Annex 4 - Page 1 of 8
e.
Value
An estimate of the most economic way to comply
with a function, independent of its application
to the project.
B.
b.
c.
large structures;
d.
e.
repetitive elements;
f.
g.
Annex 4 - Page 2 of 8
2.
3.
4.
b.
c.
VE Coordinators
The Program will have adequate personnel professionals trained in VE- to effectively coordinate
and control the VE effort.
The professional coordinators assigned to manage and
control the VE program, will have sufficient authority
to assure the implementation of the program, and to be
actively involved in all the phases of the study,
including the development of a VE annual plan.
Annex 4 - Page 3 of 8
S.
b.
c.
d.
e.
Existing design,
f.
Cost
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C.
g.
h.
i.
j.
Evaluation matrix,
k.
1.
Project Selection.
Annex 4 - Page 5 of S
2.
3.
4.
a.
b.
C.
d.
e.
f.
E.
i.
Activation dates
The Annual VE Work Plan should be effective on a
fix date to be determined
"L)
Plan update
The VE working plan should be updated every three
months.
Annex 4
- Page 8 of 8
Annex V -
SUMMARY OF A TWO-DAY
STUDY
FINDINGS
suggested Ideas
Thickness redesign
Asphalt pavement
Asphalt concrete
Use composite
Treated cement
Soil cement
Reduce calculus coefficients
Lower pavement throughout*
Use geogrids
Lower pavement only on one way
Provide box culverts
Use asphalt in lieu of concrete pavement*
Annex V - Page 1 of 2
Suggested Ideas
Lowering bridge*
Stage construction
Steel in lieu of trusses
Use metal culverts
Shorter spans
Larger spans
Reduce shoulders at bridge
Use different foundation*
Narrower bridge
Delete one of the two parallel bridges
Combine two bridges
Build one three-lane bridge
Annex V - Page 2 of 2
What is YE,
Value Engineering?
Why do Cost
Overruns exist
in a Project?
political circumstances
to Improvement; the
of Value Engineering
by reducing or
costs.
Value Engineering
methodology
is It?
does It do?
must it do?
is it worth?
much does it cost?
else will do the same function?
much will it cost?
AS DESIGNED
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VE ALTERNATIVE
Samples of Value
Engineering alternatives
suggested by CAS
*
Regional Garage
Chicago, Illinois, U.S.A.
a) As Designed
X
Cost as designed:
$4,444,540
this is the cost of the sewer
relocation.
b) VE Alternative
*
Cost of alternative:
$146,847
this is the cost of building
new exterior walls and
connectors between the two
wings of the building.
c. Advantages
* Savings in initial
investment of
$4,297,693
*
~~~~~~~AS
DESIGNED
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VE ALTERNATIVE
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Samples of Value
Engineering alternatives
suggested by CAS
Maintenance
Hangar
Maryland, U.S.A.
a) As Designed
* The plane rolls on its own
wheels into the hangar; it
requires 24,437 square feet
of covered area, with a 180
foot wide hangar door.
Cost as designed: $3.900,050
this is the cost of building an
addition to the existing
hangar of 24,437 square feet
and installing a 180' door.
b) VE
Alternative
Savings in initial
investmant of $954,633
AS DESIGNED
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Samples of Value
Engineering alternatives
suggested by CAS
*
General
Hospital
Cost as designed:
$2,345,517
this is the cost of earth
moving - filling and
excavation - needed.
b) VE Alternative
grid counterclockwise
31 placing it parallel with
the topographic lines
(grading) and at an angie
with the main street to the
front.
*Rotate
Cost of alternative:
$476,673
this is the cost of fillings and
excavations needed after
rotating the basic grid,
computed as the optimum
position.
c. Advantages
*
Savings in initial
investment of
$1 ,888,844
VE ALTERNATIVE
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l#d
AS DESIGNED
T~
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A T
VE ALTERNATIVE
Samples of Value
Engineering alternatives
suggested by CAS
a
Housing Development
Puerto Rico, U.S.A.
a) As Designed
*
b) VE
Alternative
Cost of alternative:
$493,012
this is the cost of building
shorter common walls at 80
with the front line.
c. Advantages
* Savings in initial
investment of $123,253
*
Samples of Value
Engineering alternatives
suggested by CAS
.
National Highway
N0 127
b) VE Alternative
*
WM
fi
~~thickness
__________
pluszahthe= cost
. fi ofllithe
|
geogrid.
a>otlx
stm
C. Advantages
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VE History
Beginnings
Be94.nningS
Larry Miles
Functions
THE
JOB
PLAN
ORIENTATION
1. INFORMATION
2. SPECULATION
3. ANALYSIS
4. DEVELOPMENT
5. PRESENTATION
6. IMPLEMENTATION
7. FOLLON-UP
ORIENTATION
PROCEDURE
1.
INFORMATION PHASE
QUESTIONS
WHAT IS IT?
WHTAT DOES IT DO?
WHAT MUST IT DO?
WHAT DOES IT COST?
WHAT IS IT WORTH?
PROCEDURE
SEC.
4306.
(a)
401 et seq.),
(a) IN GENERAL.
(b)
CLERICAL ANENDMENT.
"Sec. 36.
Value Engineering."
I
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