Mechanics of Solid 2 Lab Manual
Mechanics of Solid 2 Lab Manual
List of Experiments
Sr No.
Experiments
6
7
8
Date of
Performance
Mechanics of Solids-II
Table of Contents
Experiment No. 1 ............................................................................................................................ 4
To perform Tension Test ................................................................................................................. 4
1.1 OBJECTIVE ....................................................................................................................... 4
1.2 APPARATUS ..................................................................................................................... 4
1.3
1.4
PROCEDURE ............................................................................................................. 35
1.5
1.6
2.4
2.5
2.6
COMMENTS .............................................................................................................. 26
3.4
PROCEDURE ............................................................................................................. 35
3.5
3.6
COMMENTS .............................................................................................................. 35
4.4
PROCEDURE ............................................................................................................. 35
4.5
4.6
COMMENTS .............................................................................................................. 35
Mechanics of Solids-II
To Determine Euler Critical Buckling Load of column at verious end conditions........................... 41
5.1 OBJECTIVE ..................................................................................................................... 35
5.2 APPARATUS ................................................................................................................... 35
5.3
5.4
PROCEDURE ............................................................................................................. 35
5.5
5.6
COMMENTS .............................................................................................................. 35
6.4
PROCEDURE ............................................................................................................. 35
6.5
6.6
COMMENTS .............................................................................................................. 35
7.4
PROCEDURE ............................................................................................................ 35
7.5
7.6
COMMENTS ............................................................................................................. 35
8.4
PROCEDURE ............................................................................................................. 35
8.5
8.6
COMMENTS .............................................................................................................. 35
Mechanics of Solids-II
Experiment
STATEMENT
To perform tension test on!
Hot rolled deformed steel bars (BS 4449:1998) (ASTM A615/615M)
Cold Formed or Tor steel bar (BS 4461:1978) (ASTM A-434)
Cast iron specimen( ASTM E-8/E8M)
1.1
1.2
1.3
PURPOSE
To study the stress strain behavior of the three specimens
To check the adequacy of specimen according to the BS standards
To determine different mechanical properties of steel sample (e.g. Yield Strength,
Tensile Strength Modulus of Elasticity, Ductility)
APPARATUS
UTM
Extensometer; L.C=0.001mm
Spring Divider
Vernier Calipers; L.C=0.05mm
Weighing balance
Steel Tape
RELATED THEORY
1.
Iron Ores:
Magnetite (Fe3O4) (70% to 75% iron)
Hematite (Fe2O3) (70% iron)
Iron pyrites (FeS2) (45% iron) [not preferred due to sulpher content which
makes it brittle and uneconomical]
Siderite FeCO3 (40% iron)
2.
Steel:
Steel is a metal alloy that is mainly composed of iron and carbon
3.
Classification of Steel:
Type of Steel
Low carbon Steel
Medium carbon steel
High Carbon Steel
Ultra High Carbon Steel
Mild Steel
Mechanics of Solids-II
4.
Maximum % age
Carbon
Sulpher
Phosphorus
0.25%
0.06%
0.06%
Ultimate Stress
900
300
Brinell Hardness
Elastic Limit
600
200
Stress
(MPa)
Brinell
Number
% age Elongation
300
100
% age Reduction
In Area
0
0.1
0.5
Carbon Content (%)
1.0
1. It is seen that ultimate strength and hardness value increase together with increase in
carbon content.
2. The elastic limit (yield point) is increasing at a reduce rate.
Mechanics of Solids-II
l = 0.75%
l < 2%
l = 2%
C=0.75%
C=0.45%
C=0.18%
Stress
(MPa)
Strain (%)
Fig 1.1 With the increase in carbon content, strength of material increases, ductility
decreases and E remains constant.
7.
Ductility:
It is indicated by reduction in area and percentage elongation.
8.
Reduction/Extraction Process:
Oxide of iron + Flux
Coke
2300oC
Pig iron + Admixture
This molten steel is molded into different sizes known as Billet (Ingot)
75mm
100mm
75mm
100mm
Mechanics of Solids-II
a.
40
60
75
umin Psi(MPa)
70,000(500)
90,000(620)
100,000(690)
ymin Psi(MPa)
40,000(300)
60,000(420)
75,000(520)
% Elongation in 8"
#3 bar
#4 & #5 bars
#6 bar
#7 & #8 bars
#9,#10  bars
11
12
12
---
9
9
9
8
7
--7
7
6
b.
Mechanics of Solids-II
Stress ~Strain Diagram for Hot Rolled Deformed Steel Bar:
A.R.S
u
Stress
(MPa)
N.R.S
U.Y.P
E.L
L.Y.P
P.L
Yielding
Zone
y
Elastic
Range
Strain Hardening
Zone
Strain (%)
Necking Zone
Plastic Range
i.
Proportional Limit:
It is the maximum value of stress that may be developed during a simple tension test
such that the stress remains a linear function of strain. Proportional limit does not exist for
brittle materials.
ii.
Elastic Limit:
It is the maximum value of stress that may be developed during a simple tension test
such that there is no permanent set or residual deformation when the load is entirely
removed.
Hooks Law is not valid after E.L and the numerical values of P.L and E.L are
usually identical.
iii.
Yield Point:
The point on stress strain curve after which there is an increase in strain without any
significant increase in stress is called yield point. The phenomenon is called yielding.
The stress corresponding to Y.P is known as yield strength of the material which if
represented in Ksi (Kips per square inch) gives the grade of steel. The stress may actually
decrease momentarily resulting in upper and lower yield points.
iv.
Mechanics of Solids-II
particles of material rearrange themselves and start taking load again, so stress starts
increasing. This is true for many structural metals.
v.
Ultimate Strength:
The maximum value of stress on the stress strain diagram is called tensile or
ultimate strength of the material.
vi.
Necking:
Localized decrease in cross sectional area of the sample after the ultimate strength
is called Necking.
Necking continues up to rupture/failure and results in the formation of cup and cone.
vii.
Rupture Strength:
Rupture strength or breaking strength is the stress at failure.
If it is obtained by dividing the rupture load with nominal area of the specimen, it is
known as Nominal Rupture Strength, but if actual area of the specimen after failure is
used then it is known as Actual Rupture Strength.
So, the point of actual rupture strength will obviously be higher than the nominal
rupture strength on the stress strain diagram because the rupture area is less than the
nominal area of the sample.
Nominal rupture strength is always less than the ultimate strength for ductile
materials, but both are almost the same for brittle materials.
viii.
Modulus of Elasticity:
It is the stress to strain ratio within elastic limit. It is determined as the slope of
straight line from zero to elastic limit from the stress strain diagram.
The stress strain linear relationship was discovered by Robert Hook in 1676 and is
known as Hooks Law. It is mathematically represented by the following equation.
=E
Where E is termed as the Modulus of Elasticity or Youngs Modulus with units of
stress. For Mild Steel E~200GPa (29106Psi)
ix.
Resilience:
The ability of material to absorb energy within the elastic range (without permanent
deformations) is called resilience.
x.
Toughness:
The ability of material to absorb energy from zero to failure load is called
toughness.
9
Mechanics of Solids-II
xii.
Offset Method:
For the materials that do not have well defined yield point, yield strength is
determined by offset method. This consists of drawing a line parallel to the initial tangent of
the stress strain diagram at an offset of 0.2 % strain.
y
Stress
(MPa)
0.2%
Strain (%)
Fig. 2
iii.
10
Mechanics of Solids-II
y
Stress
(MPa)
0.5%
Strain (%)
The yield strength determined by offset method or specific strain method is known as Proof
Stress
iv.
After
Twist
Stress
(MPa)
Before
Twist
Strain (%)
11
Mechanics of Solids-II
As there is no yielding so the failure is sudden.
Cast Iron
C = 2.0% to 4.5% (main difference)
a. Physical Properties:
1. Its structure is coarse crystalline.
2. It is brittle.
3. It cannot be welded.
4. It does not rust.
5. S.G of cast iron is 7.2 to 7.5
b. Uses:
It is used for making rain water pipes, gratings and manhole covers.
Terminology:i.
Nominal diameter:
It is that diameter with which a bar is designated.
ii.
Sample Length:
Minimum length 0.5m
Reasons:
For true representation of the sample.
For proper gripping.
iii.
Nominal Density:
Nominal density of steel is 0.00785kg/mm2/m or 490lb/ft3 ant it is used to calculate
actual area of cross section from the mass and length of the steel bar.
M
V
M
( A L)
M
( L)
d2
4
M
( L)
Tolerence in size 8%
Dia according to specipication dia calculated from
Tolerence in size
Tolerence in M
4.5%
M
Tolerence in M
according to specipication M
M
calculated
L
according to specification
12
M
A L
Mechanics of Solids-II
1.4
A.
PROCEDURE:
Hot Rolled Deformed Steel Bar: (BS 4449-1998)
1. Note the shape, size length, weight and determine the cross sectional area by using
the relation A=M/ (0.00785L) and determine the effective diameter and compare this
diameter with specification diameter.
2. Calculate the gauge length.
G.L=lo=5d (for hot rolled)
lo =5.65So where So = M/(0.00785L) (for cold worked)
Mark the half gauge length on the sample.
3. Fix the Bettys Extensometer to measure the elongation up to 90% of the ultimate
load. (For safety purposes)
4. Calculate the expected yield and ultimate load consequently decide suitable load
increment.
5. Apply the load in decided increments and take the readings of extensometer.
6. Join the two pieces of extensometer and measure the final diameter.
B.
( d 2 )
(d 1 d 2 d 3 ) ,
A
4
3
1.5 OBSERVATIONS AND CALCULATIONS:
d
A.
Mass = M =
Length = L =
A
M
0.00785 L
d2
4
Tolerence in size
M/L=
13
M
A L
Mechanics of Solids-II
M according to specipication M calculated
L
L
M according to specification
L
Gauge length for hot rolled deformed steel bar= 5*d
Tolerence in M L
B.
Mass = M =
Length = L =
So
M
0.00785 L
C.
G.L 50mm
Graphs:
STRESS VS STRAIN CURVE
14
Mechanics of Solids-II
GAUGE LENGTH VS ELONGATION CURVE:
15
Mechanics of Solids-II
MODES OF FAILURE:
1.6
COMMENTS:
16
Mechanics of Solids-II
Experiment
STATEMENT
To study the bending behavior of Z-section.
2.1
PURPOSE
To confirm the theory that Loading a beam along principal axis always
produces symmetrical bending.
2.2
2.3
APPARATUS
Cantilever beam (Z-section) with a rotating arrangement
Dial gauges (two in no. having L.C=.001)
Loading pan and weights
Vernier Calipers
Steel tape
RELATED THEORY
1.
Axis of Symmetry:If an axis divides a section in two parts in such a manner that the parts
are the mirror images of each other such an axis is called axis of symmetry.
2.
Symmetrical Section:A section that at least has one axis of symmetry is called a
symmetrical section. e.g. W-section and T-section.
Rectangular
Section
W- Section
17
T- Section
Mechanics of Solids-II
3.
Unsymmetrical Section:The section which does not have any axis of symmetry is called
unsymmetrical section. e.g. Z-section and L-section.
Z- Section
L- Section
4.
Principal Axes:Principal axes are the set of rectangular axes passing through the centroid of
the section, about which moments of inertia are either maximum or minimum but the
product moment of inertia is zero about the same axes.
Axes of symmetry are always principal axes, but converse is not necessarily true.
5.
Orientation of Principle Axes:In case of a symmetrical section the axes of symmetry are
the principal axes but for unsymmetrical sections their orientation is determined by using
the following relation.
2 I YZ
tan 2
IY I Z
6.
Symmetrical Bending:When loading and deflection are parallel or along the principal
axes, the bending is said to be symmetrical bending.
7.
Unsymmetrical Bending:When deflection occurs in more than one plane the bending is
termed as unsymmetrical bending.
Unsymmetrical bending may occur in symmetrical as well as unsymmetrical
sections.
Symmetrical Bending in
Symmetrical Section
Unsymmetrical Bending
in Symmetrical Section
18
Mechanics of Solids-II
Principle Axis
Unsymmetrical Bending
in Unsymmetrical Section
Symmetrical Bending in
Unsymmetrical Section
Bending Theory:
Assumptions:1. The plane section of the beam remains plane.
2. The material in the beam is homogeneous and obeys Hooks law.
3. The moduli of elasticity for tension and compression are equal.
4. The beam is initially straight and of constant cross section.
5. The plane of loading must contain a principal axis of the beam cross section and the
loads must be perpendicular to the longitudinal axis of the beam.
Plane of loading
M E
I
y R
M =Bending Moment (N-mm)
I = Second moment of area (mm4)
=Bending Stress (N/mm2)
y =Location of fiber at which bending stress is to be calculated w.r.t
axes (mm)
E = Modulus of Elasticity (N/mm2)
R = Radius of curvature (mm)
19
Neutral
Mechanics of Solids-II
Unsymmetrical Bending Stress Calculation:-
PCos
z
PSin
z +
N.A
MZ y MY z
IZ
Iy
Orientation of N.A:
tan
2.4
IZ
tan
Iy
PROCEDURE
1. Measure the dimensions (length, depth, thickness of flanges and web) of the
cantilever Z section using steel tape and Vernier Calipers.
y
z
x
H
2. Calculate the area, centroid and M.O.I. about horizontal and vertical axes i.e.
20
Mechanics of Solids-II
Izz , Iyy
3. Determine the inclination of principal axes. i.e. and also determine the M.O.I.
about principal axes i.e. Iz1z1 and Iy1y1
4. Take the horizontal and vertical DGR from the deflection gauges attached to the
section at 0 load.
5. Apply 20N, 40N and 60N loads respectively and note down DGR from horizontal
and vertical deflection gauges.
6. Unload the section and take DGR against 40N, 20N & 0 and take the mean value of
DGR for loading and unloading conditions.
7. For setting-2 set the angle to make the loading plane along the principal plane to
make sure unidirectional bending
8. Repeat the same procedure for setting-2 as that of setting 1.
y1
y1
z1
z1
P
P
2.5
Setting-II
tw
tf2
b2
21
Mechanics of Solids-II
Description
Measured Values
(mm)
b1
b2
tf1
tf2
tw
Calculations
Area =
Iz =
Iy =
Izy =
orientation of P.A)=
(orientation of N.A)=
22
Mean Values
(mm)
Mechanics of Solids-II
Z
X
H
23
Mechanics of Solids-II
Theoretical Deflections for Both Settings:
Setting
Load
Setting-I
20
40
60
20
40
60
Setting-II
Experimental Deflections
Horizontal Deflection
Setting
Load
HDGR
Loading
Setting
I
0
20
40
Setting
II
60
0
20
40
Vertical Deflection
HDGR
Unloading
Loading
Unloading
60
Setting
Load
(N)
Horizontal Deflection
(mm)
Th.
Exp.
% Diff.
Setting-I
Setting-II
24
Exp.
% Diff.
Mechanics of Solids-II
Points
X
(mm)
Y
(mm)
x1
(mm)
y1
(mm)
(MPa)
P = 20N
P = 40N
P = 60N
Points
X
(mm)
Y
(mm)
x1
(mm)
y1
(mm)
25
(MPa)
P = 20N
P = 40N
P = 60N
Mechanics of Solids-II
Graphs:
1.Load Vs. Horizontal Deflection (Setting I)
2.Load Vs. Vertical Deflection (Setting I)
3.Load Vs. Horizontal Deflection (Setting II)
4.Load Vs. Vertical Deflection (Setting II)
2.6
COMMENTS:
26
Mechanics of Solids-II
Experiment
STATEMENT
To determine the Shear Centre of channel section.
3.1
PURPOSE
To confirm the location of theoretically determined shear centre.
3.2
3.3
APPARATUS
Cantilever beam of a channel section
Vernier Calipers
Dial Gauge
Steel tape
Loading pan
Weights
RELATED THEORY
h/2
= 3V/2bh
N.A
max = 3V/2A
27
Mechanics of Solids-II
max
N.A
max
max
N.A
N.A
3. Shear Flow:
It is the longitudinal shear force per unit length and is represented as q .
q = xAL/L
As;
AL= Lxb
So;
q = x Lxb /L = xb
q = (VQ/Ib)xb
q = VQ/I
28
Mechanics of Solids-II
29
Mechanics of Solids-II
5. Shear Flow Distribution:
+
q
2q
+
q
+
q
30
Mechanics of Solids-II
6. Channel Section:
b
z
q = VQ/I
H=xqxb
7. Shear Centre:
It is the point in the cross-sectional plane of the beam through which the transverse
load must pass so that the beam bends without twisting.
8. General Rules to locate Shear Centre:
i. It always lies on the axis of symmetry.
ii. If two axis of symmetry exist for a section then it will be at the intersection of these
two axes.
iii. If centerlines of all the elements of a section intersect at a single point then that point
will be the shear centre for that section.
iv. Shear center of the z-section lies at the centriod.
Vxe = Hxh
eth = Hxh/V
eth = (1/2xbxqxh)/V
eth = 1/2x(bxtxh/2)(V/I)xhxb/V
eth = b2h2t/4I
31
Mechanics of Solids-II
3.4
PROCEDURE:
i. Measure the dimensions (length, depth, thickness of flanges and web) of the
cantilever channel section using steel tape and Vernier Calipers.
ii. Calculate the area, centroid and Iz
iii. Set the position of channel section at zero point and read the DGR form the two
deflection gauges attached to the channel section.
iv. Apply 20N and 40N load respectively and take DGR from deflection gauges.
v. Unload the section and take DGR against 20N and 0N load.
vi. Repeat the same procedure for other positions (5,10,-5,-10) of channel section and
draw the table of calculations to determine and avg.
b1
3.5
Dimension
t f1
Mean
length
b1
b2
2
tw
tf1
tf2
tw
b2
Calculation of M.O.I
Sr #
Iz
Ay2
1
2
3
32
Izz
t f2
Mechanics of Solids-II
Table of Observations for all settings
Setting
Load
Deflection
DGR
Setting 1
Z=
Setting 2
Z=
Setting 3
Z=
Seting 4
Z=-
Setting 5
Z=-
N
0
20
40
60
0
20
40
60
0
20
40
60
0
20
40
mm
DGR
mm
tan-1( (-2)/B)
Radians
(+2)/2
mm
60
0
20
40
60
Load
0
20
40
0
20
40
0
20
40
0
20
40
0
20
40
Theoretical
33
Experimental
%age
difference
Mechanics of Solids-II
3.6
COMMENTS:
34
Mechanics of Solids-II
Experiment
STATEMENT
To Perform Torsion Test on:
Mild Steel Specimen
Cast Iron Specimen
4.1
OBJECTIVE:
The objective of this job is:
To study shear stress-strain behavior of mild steel & cast iron.
To study different mechanical properties in shear e. g; modulus of rigidity or
modulus of elasticity and shear strength etc.
To compare the failure patterns of the two specimens
4.2
APPARATUS
Bending Moment
The moment which tends to bend a member is known as bending moment.
t = rF (Nm)
ii.
2. Torsion
It is the deformation corresponding to twisting moment.
Bending Theory:The stress, strain, dimension, curvature, elasticity, are all related, under certain
assumption, by the theory of simple bending. This theory relates to beam flexure resulting
from couples applied to the beam without consideration of the shearing forces.
3.
35
Mechanics of Solids-II
Assumptions
The beam is symmetrical about Y-Y
The traverse plane sections remain plane and normal to the longitudinal fibers after
bending (Bernoullis assumption)
The fixed relationship between stress and strain (Young's Modulus)for the beam
material is the same for tension and compression ( = E. )
4. Torsional Theory:This theory has been developed to study the torsional behavior of a circular member
undergoing an applied torque. It relates the material properties with the torque and torsion
developed in a member.
Where,
= shear stress (N/mm2 OR Mpa)
r= radius of the shaft (mm)
T= torque (N-mm)
J= polar moment of inertia (mm4)
Assumptions
Material is homogenous
Section is be circular
A plane section of the member remains plane and does not wrap
The material is within the elastic range (Hooks Law is valid)
For smaller angle of rotation, length and radius of the sample remain the same
For circular member, subjected to torque, shear-strain vary linearly
5. Polar Moment of Inertia:The geometric rigidity of a cross-section is termed has polar moment of inertia. It is
calculated as the summation of second moment of area about both the axis.
J= Ix + Iy
6. Modulus of Rigidity:When a material is subjected to pure twist-loading in torsion test, slope of the shear
stress-strain curve within the elastic-limit is termed as modulus of rigidity or modulus of
elasticity in shear.
E= 2G (1+
36
Mechanics of Solids-II
7. Poisons Ratio:It is the ratio of lateral strain to the axial strain when material is subjected to axial
loading, denoted by . It lets us to make a judgment that how much lateral strain will be
developed in a material if we know axial strain value and value of Poisons ratio. For brittle
materials, value is low.
max
9. Torsional Shear Strength:Maximum value of torsional shear stress is termed as torsional shear strength.
10. Torsional Deformation:Angular displacement caused by a specified torque in simple tension test is termed
as torsional deformation.
11. Modes of Failure in Torsion Test:Fracture in tension for ductile materials occurs in the plane of maximum shear stress
perpendicular to the longitudinal axis of the bar whereas for brittle materials, failure occurs
along an angle of 45o helix to the longitudinal axis of the bar due to maximum tensile stress
across that plane.
4.4
PROCEDURE
i. The sample was mounted on the 10 Ton Buckton UTM
ii. The sample was locked into the grips by using HTS lockers
iii. Load was applied for different angles of twist until the sample was broken
4.5
37
Mechanics of Solids-II
Diameter of Specimens
Cast Iron=
Mild Steel=
= 17.96 mm
= 18.17 mm
of
twist
deg
oad
rad
Ton
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
38
Twisting Shear
Shear
moment stress
strain
=Load*la =16T/D =*R/L
T(N-mm) (Mpa)
(rad)
Mechanics of Solids-II
For Cast Iron
Angle of twist
Load
Sr. No.
deg
rad
Ton
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
39
Twisting Shear
Shear
moment stress
strain
=Load*la =16T/D =*R/L
T(N-mm) (Mpa)
(rad)
Mechanics of Solids-II
Comparison Curves for Mild Steel and Cast Iron (Shear Stress Vs. Shear Strain)
4.6
COMMENTS
40
Mechanics of Solids-II
Experiment
STATEMENT
To Determine the Euler Critical Buckling load of a model column using
various end conditions.
5.1
PURPOSE:
To compare the theoretically and experimentally determine critical buckling load
values.
5.2
APPARATUS:
Weighing balance
Vernier Caliper
Steel Tape
Model Columns
5.3
RELATED THEORY
1. Column:
A column is a line element subjected to axial compressive load. The term is
frequently used to describe a vertical member.
Structural members (i.e., columns) are generally stable when subjected to tensile
loading and fail when the stress in the cross section exceeds the ultimate strength of
material.
In case of elements (i.e., column) subjected to the compressive loading, secondary
bending effect e.g., imperfections within material and/or fabrication process,
inaccurate positioning of loads or asymmetry of cross section can induce premature
failure either in part of cross section or of the whole element. In such case failure
mode is normally the Buckling.
41
Mechanics of Solids-II
3. Buckling:
Buckling is bending out of plane when load exceeds critical buckling load. It is the
sudden lateral deformation of a column.
Buckling behavior is characterized by deformations developed in a direction (or
plane) normal to that of the loading that produces it.
When the applied loading is increased, the buckling deformation also increases.
Buckling occurs mainly in members subjected to compressive forces. If the member has
42
Mechanics of Solids-II
high bending stiffness, its buckling resistance is high. Also, when the member length is
increased, the buckling resistance is decreased.
4. Slenderness Ratio:
The ratio of effective length between supports to the min radius of gyration is known
as slenderness ratio.
If the columns are free to rotate at each end then buckling takes place about that axes
for which the radius of gyration is minimum.
5. Types of column w.r.t. Slenderness Ratio:
i- Short Column:
The column having slenderness ratio less than 30 is known as short column. Failure
occurs when stress over the cross section reaches the yield or crushing value of the
material.
Such element fail by crushing of material induced by predominantly axial compressive
stress (flexure stresses are not dominant).
ii- Intermediate Column:
The column having slenderness ratio in between 30 to 100 is known as intermediate
column. The mode of failure of intermediate column is either crushing of concrete or
buckling or may be both.
iii- Long or Slender Column:
The column having slenderness ratio greater than 100 is known as long column.
Such elements fail due to excessive lateral deflection (i.e., buckling) at a value of stress
considerably less than the yield or crushing value.
In slender column flexure stress are dominant and compressive stress are not too
important.
6. Ideal Column
An ideal column has the following properties.
1. It is prismatic (having the constant cross section throughout the length).
2. Material is homogeneous.
3. Loading is perfectly axial.
4. Pin ended condition (simply supported) is frictionless.
7. Real Column
1. Imperfection are present (i.e., structural and geometric)
2. its not perfectly prismatic
3. Centroid may not lie on line joining the centroid of the end section.
4. Load is not acting along the centroidal line.
Mechanics of Solids-II
The critical load of as slender bar (columns) subjected to axial compression is that value of
the axial load that is just sufficient to keep the bar a slightly deflected configuration.
For theoretical calculation of critical buckling load, we use
5.4
PROCEDURE:
Firstly take the dimensions of the column and check the end conditions.
Set the apparatus and apply the load at the cap gradually.
Check that load at where the column shows significant side way deflections
(buckling).
Note that load, this will be Pexp.
Similarly calculate theoretical values of Pcr and compare both values.
44
Mechanics of Solids-II
kL(mm)
I(mm4)
Critical Load
%
Pth(N) Pexp(N) Difference
1) Both End
Fixed
2) Top Hinged,
Bottom Fixed
3) Both End
Hinged
4) Top Fixed,
Bottom Hinged
Comments:
45
Mechanics of Solids-II
Experiment
STATEMENT
To study the elastic stress strain behavior in bending using electrical
resistance strain gauges.
.
6.1
PURPOSE
To learn the use of strain gauges for measuring the strains in bending.
6.2
APPARATUS
6.3
1. Strain
Strain is the amount of deformation produced in a body due to an applied force.
More, specifically strain () is defined as the fractional change in length, as shown in figure.
46
Mechanics of Solids-II
Change in tangent of angle with respect to original face of the body when shear
force is applied.
4. Measurement Of Strain
Practically it is more convenient to measure strain instead of stress because strain is
a physical quantity while stress is not. Therefore many techniques of strain measurement are
developed.
i-
iii-
Mechanics of Solids-II
When wire is stretched between two clamps, the natural frequency will
correspondingly change. This principle is used to measure strain in the vibrating wire
gauges. A gauge containing the wire is clamped to the test specimen and frequency of
vibration is measured then it is compared with standard wire of known frequency.
Advantages
Stability over long period.
Easy and rapid.
If once attached no need to access.
Disadvantages
Automatic reading is considerably difficult.
Only static strain can be measured with normal instruments.
iv-
Pneumatic Gauges
This type of gauges is widely used in precision engineering but does not seem to
have much application in Civil engineering.
Pressure drop is directly related to the amount of fluid passing through an orifice.
Any relative movement alters the effective area of the orifice. By measuring the change in
pressure, the amount of this displacement can be determined by previous calibration.
Advantages
Stability
Simplicity with high degree of accuracy.
Disadvantages
Comparatively large sized
v-
General definition
These are very fine metal wire grids having some paper base and are cemented on
the surface of structural member to measure normal surface strin in any desired direction.
Components
Filament
Paper base/carrier (plastic, Bakolite)
Terminals/leads
History
In 1856 Lord Kelvin noted that resistance of a conductor changes with change in
length of conductor.
This was the basic idea to develop electrical resistance strain gauge by Edward E.
Simmons in 1938.
5. Working principle
48
Mechanics of Solids-II
Where
R = resistance of conductor in ohm
L = length of conductor
A = cross-sectional area
= resistivity of material or specific resistance
Resistance increases with increase in length and decreases with increase in cross-sectional
area of the wire. Change in resistance can be measured with the help of wheatstone bridge.
6. Construction of strain gauge
Length of filament = 10 to 25 mm
Diameter of filament = 0.025 mm
Range of gauge resistance,
60 to 1000 ohm
30 to 3000 ohm
i.
ii.
old literature
new literature
But 100, 120, 350 and 1000 ohm being the most common values
Safe current = 25 to 50 mA
Range of voltage = 35 to 50 volts
Metals used
Alloy of copper and nickel
Alloy of nickel, chromium and iron with some other minor elements
7. Requirements of metals
1. Material should be very sensitive to change in resistance with change in length.
2. Proportional limit for the strain gauge material should be more than stress strain
limit of the structural component.
8. Metal foil gauges
Metal foil gauges are cut from a plate of the metal whereas in simple wire gauges,
the wire is bent in the required shape.
9. Gauge factor
Gauge factor or axial sensitivity of the electrical strain gauge is the ratio of the rate
of change of resistance to the rate of change of length, denoted by Ka.
49
Mechanics of Solids-II
50
Mechanics of Solids-II
10. Measurement of strain using electrical resistance strain gauges (the Wheatstone
bridge)
The electrical resistance strain gauges depend upon the simple method of measuring
the change in resistance by means of wheatstone bridge circuit in which the four arms of the
bridge contains resistances R1, R2, R3 and R4. The potential difference between A and B is
measured by means of a Galvanometer and power is supplied using a battery. According to
the Kirchoffs law for flow of current in the circuit and Ohms law for potential difference,
we have an equation.
Now any one of the resistances is replaced by the strain gauge(called as active strain gauge
Ra)
Mechanics of Solids-II
2) Coefficient of thermal expansion
Change in temperature will cause the change in resistance. Strain gauge material and
structural component materials are two different materials and having different coefficient
of thermal expansion values, so due to change in temperature there will be change in strain
which is source of error. So we cant ignore the temperature effect, even a single degree.
11. Temperature compensation
The simplest solution to compensate the temperature effect is by using a dummy
strain gauge.
12. Dummy strain gauge
It is a strain gauge having the same resistance and sensitivity as the active strain
gauge on the component. It is cemented on a separate piece of metal which is of same type
and is placed close to the actual component.
Dummy strain gauge then forms one arm of the Wheatstone bridge so that if there is
any change due to temperature of the active gauge, same change occurs in the dummy
gauge and this compensation leaves the balance of the bridge unaltered.
13. Humidity effect
Humidity can also affect the result in two ways.
Solution
After cementing the electrical resistance strain gauge to the structural component,
apply few coats of water proofing agent (petrosene wax, digel).
14. Theoretical procedure
Advantages
Normal strain can be measured in any desired direction
Remote reading is possible
We can measure strain where access is not possible
One person can measure the strain for a number of gauges
A strain gauge cemented to the structural component can measure the strain for
several years until and unless it is damaged or unbounded.
52
Mechanics of Solids-II
6.4
PROCEDURE
1. Measure the beam (cross-sectional dimensions and a and b) and location of each
gauge.
2. Switch on the strain meter. Check setting of each factor. Take zero load readings of
strain meter for each gauge and for proving ring.
3. Apply the loads in three equal increments over the range.
4. Unload and check the gauge zeros. If large drifts are detected repeat the experiment
for the gauges concerned.
6.5
53
Mechanics of Solids-II
6.5
COMMENTS:
54
Mechanics of Solids-II
Experiment
STATEMENT
To Determine the principal strain and stress using Strain Rosette
technique
7.1
OBJECTIVE
The objective of this job is to determine the principal strain and stress using
Strain Rosette technique
7.2
7.3
APPARATUS
Model beam (maximum extreme fiber stress = 250 N/mm2 )
Strain rosette 2 Nos. (cemented to beam, gauge factor = 2.05)
Strain meter (gives direct strain reading)
45 volt D.C battery
Pressure cell (hydraulic jack and bourdon gauge)
Vernier caliper
Measuring tape
Connecting wires
RELATED THEORY
Where principal axes are the imaginary lines where 2 nd moment of area achieves its
extreme value and product moment of inertia is zero.
(Ixx)max, min
(Iyy)min, max
55
(Ixy) = 0
Mechanics of Solids-II
6. Strain Rosette:
It is the set of at least three strain gauges in three different directions cemented on
the complete state of stresses and strains.
o = (x + y)/2 + (x y)/2 cos2 + xy/2 sin2
a = (x + y)/2 + (x y)/2 cos2a + xy/2 sin2a
b = (x + y)/2 + (x y)/2 cos2b + xy/2 sin2b
c = (x + y)/2 + (x y)/2 cos2c + xy/2 sin2c
(I)
(II)
(III)
56
y and xy
Mechanics of Solids-II
Types:
Normally, four types are available in the market, which are as under: 45o strain rosette:
60o strain rosette:
120 o strain rosette:
Four Elements Strain Rosette
45o Strain Rosette:
A strain rosette having included angle of 45o between consecutive strain gauges is
known as 45 o strain rosette
a = 0 o
b = 45o ,
c = 90 o
y = c
xy = a + c - 2b
b = 60o
c = 120o
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Mechanics of Solids-II
b = 120o ,
c = 240o
PROCEDURE
Measure the beam span a and location of each strain rosette.
Switch on the stain meter. Check battery voltage and setting of each factor. Set the
static mode for strain measurements.
Take zero load readings of strain meter for each gauge.
Apply load in two equal increments over the range and take strain meter readings for
each strain gauge for each load.
Unload and check the gauge zeros. If large drifts are detected repeat the experiment
for the gauges concerned.
iii.
iv.
v.
7.5
Graphs:
58
Mechanics of Solids-II
7.2 COMMENTS
59
Mechanics of Solids-II
Experiment
STATEMENT
To determine the Elastic Critical Buckling load and Initial Imperfections
of a Pin-ended Real Column using Southwell Plot Technique
8.1
OBJECTIVE
The objective of this job is to determine the critical buckling load and initial
imperfection of a pin ended column using south-well plot technique
8.2
APPARATUS
Model column
Loading arrangement
Measuring steel tape
Vernier callipers
8.3
Related theory
1. Column:
A column is a line element (long slender bar) subjected to axial compression. The term is
frequently used to describe a vertical member
Buckling is categorized into the following
Overall buckling
Local buckling
Lateral Torsional buckling
2. Initially curved column
The column whose centroidal axis is not perfectly vertical and has some eccentricity is
known as initially curved column
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Mechanics of Solids-II
3. Derivation
EI dy/dx=M
M=-P(y+y)
dy/dx= -Py/EI -Py/EI
Let
k= P/EI
dy/dx + ky = -ky
y = ao sin x/L
dy/dx + ky = -kao sin x/L
Solution of above equation is
y = C sin kx + D cos kx - kao / (/L - k) sin x/L
Applying boundary conditions
At point A
x=0, y=0
D=0
At point B
x = L, y = 0
C=0
So we get
y = ( kao/ (/L - k) ) sin x/L
y = (( ao/ (/kL - 1) ) sin x/L
y = (( ao/ (EI/LP - 1)) sin x/L
y = ( ao/ (Pcr/P - 1)) sin x/L
For pin ended column maximum deflection is at x = L/2
ym = ( ao/(Pcr/P - 1) ) sin (L/2)/L
ym = ( ao/ (Pcr/P - 1) )
ym = (Pcr/P - 1) = a
ym/P = ym/Pcr + ao/Pcr
ym/P = (1/Pcr) ym + ao/Pcr
8.4
PROCEDURE
First note the initial imperfection of the model column
Fix the column in compression machine and apply load in increment
Note down dial guage reading for every increment of load until the sample fails
61
Mechanics of Solids-II
8.5
Load
P
kg
Loading Cycle-1
Loading Cycle-2
DGR
DGR
Ym
mm
Southwell Plot:
62
Ym
mm
Mean
Value
Ym
mm
Ym/p
Mechanics of Solids-II
Slope
Pcr
Initial imperfection from sample
Initial imperfection from graph
%difference
8.6
COMMENTS
63