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Chery Service Manual For A520 Body Dimension and Accessories Chapter Four: Disassembling The Interior Trim

The document provides instructions for disassembling various interior trim components of the Chery A520 vehicle, including: 1. Removing the A-pillar trim panel, scuff plate, pedal pad, seat belt covers, lower B-pillar trim panel, and upper B-pillar trim panel. 2. Detaching the seat belts by removing fixing bolts and slider tracks. 3. Removing additional trim pieces like weather strips, harness connectors, C-pillar trim panel, passenger grab handle, sun visor, and roof.

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62 views8 pages

Chery Service Manual For A520 Body Dimension and Accessories Chapter Four: Disassembling The Interior Trim

The document provides instructions for disassembling various interior trim components of the Chery A520 vehicle, including: 1. Removing the A-pillar trim panel, scuff plate, pedal pad, seat belt covers, lower B-pillar trim panel, and upper B-pillar trim panel. 2. Detaching the seat belts by removing fixing bolts and slider tracks. 3. Removing additional trim pieces like weather strips, harness connectors, C-pillar trim panel, passenger grab handle, sun visor, and roof.

Uploaded by

bosentan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Chery Service Manual for A520

Body Dimension and Accessories

CHAPTER FOUR: DISASSEMBLING THE INTERIOR TRIM


1.

Remove the A-pillar trim panel;

Assembly requirement: the metal clips of the


pillar trim panel should be installed in place
without any looseness. The trim panel should
be in good fitting with the roof and the
weather strip.

Figure 93
2.

Disassemble the scuff plate of the front


door;

Figure 94
3.

Disassemble the pedal pad for the left


foot;

Figure 95

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Chery Service Manual for A520

4.

Body Dimension and Accessories

Remove the cover, and then unscrew the


fastening screws of the seat belt;

Figure 96
5.

Remove the lower trim panel for B


pillar;

Figure 97
6.

Remove the fixing bolts for the seat


belt;

Assembly requirements: The installation


angle of the left/right front seat belt retractor
assembly is 80. The tightening torque for the
catch bolt is 505Nm. The tightening torque
for the fixing bolt of the slider track assembly
is 505Nm. The tightening torque for the
fixing bolt of the guide ring is 505Nm. The
support for guiding should be fixed reliably
with the tightening torque for the screw of
which is 1.50.5 Nm. The tightening torque
for the fixing bolt of the end piece is
505Nm. The lock striker assembly should
be reliably positioned on the special

Figure 98

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Chery Service Manual for A520

Body Dimension and Accessories

bolts of the front row seats seat belts and


make sure that the latch of the seat belts
could be operated easily and the tightening
torque for the fixing nuts is 505 Nm.
(uniform thread fastening glue should be
applied to all fasteners of this assembly
before installing) The belts could extend and
shrink easily and could not slack after the
latch is fastened with the lock striker. The
installation angle of the left/right rear seat
belt retractor assembly is 90. The tightening
torque for all fasteners of this assembly is
505Nm and the fasteners should be applied
with the thread fastening glue before
installing. The belts could extend and shrink
easily and could not slack after the latch is
fastened with the lock striker. The catch bolts
of the middle seat belt should be applied with
thread fastening glue and the tightening
torque of which is 505Nm. The lock screw
of the double end clip ring should be applied
with thread fastening glue and the tightening
torque of which is 5010Nm;

Figure 99

Figure 100
7.

Remove the upper trim panel for B


pillar;

Figure 101

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Chery Service Manual for A520

8.

Body Dimension and Accessories

Remove the two bolts and slider track;

Figure 102
9.

Remove the weather strip;

Figure 103
10. The inner harness connector on the left
rear door as shown;

Figure 104

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Chery Service Manual for A520

Body Dimension and Accessories

11. From here outwards to pull out the


harness;

Figure 105
12. Remove C pillar trim panel;

Figure 106
13. Remove the weather strip from the left
rear door;

Figure 107

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Chery Service Manual for A520

Body Dimension and Accessories

14. Disassembling the passenger grab


handle: lift the trim cover and unscrew
the two set screws to detach the handle:

Figure 108
15. Disassembling the sun visor: unscrew
the fastening bolts;
Assembly requirement: The tightening force
for the screw should be proper and make sure
that the sun visor could work normally
without any looseness. The sun visor could
move freely when working normally without
any noise and being stuck.

Figure 109
16. Remove the fixing base;
Assembly requirement: The fixing base could
seize the sun visor properly so as to prevent
the sun visor from breaking away when being
used.

Figure 110

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Chery Service Manual for A520

Body Dimension and Accessories

17. Pry out the vanity mirror to replace the


bulb in the right sun visor with a flat
head screwdriver;

Figure 111
18. Pry out the lamp house, remove the
screws, pull out the harness, and then
detach the indoor front ceiling light;

Figure 112
19. Pry out the indoor rear ceiling light;

Figure 113

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Chery Service Manual for A520

Body Dimension and Accessories

20. Pry out the lamp house to replace the


bulb;

Figure 114
21. Pry out the snap clip to detach the roof;
Assembly requirements: The front end height
of the roof should not interfere with the
installation of the front windscreen. The front
end roof corner should not be seen outside
the car with a visual angle along the level
direction the same height with the roof. The
roof edge should be in good fitting with the
weather strip of the door opening and the
luggage compartment and exposure of the
roof corner and non-tight edge holding down
are not allowed. The roof corners are not
allowed to raise outside and depress so as to
prevent the weather strip layer from non-flat
fitting. The roof edges should be in good
fitting with the arcs of the upper trim panel of
A, B, and C pillars with a fit clearance less
than 0.2 mm.

Figure 115

22. Remove the fastening bolts (9 bolts) to


detach the sun roof assembly.

Figure 116

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