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Toc Asme PTC 6 2004

This document outlines standards and procedures for conducting acceptance tests on steam turbine generators. It includes sections on objectives and scope, definitions of terms, guiding principles for testing, instrumentation and measurement methods, computation of test results, reporting requirements, and the required number of readings. The introduction lists topics to be covered such as notices, forewords, committee rosters, and correspondence with other committees. It establishes the framework for how turbine generator performance will be evaluated according to industry standards.

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1K views

Toc Asme PTC 6 2004

Uploaded by

Ri Ko

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You are on page 1/ 4

Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commitee Roster . . . . . . . . . . . . . . . . . . . . . .
Correspondence With the PTC 6 Committee

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xii

Section 1 Object and Scope . . . . . . . . . . . . . . . . .

1-1
Object . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3
Full-Scale and Alternative Tests . . . . . . . .
1-4
Conformance to Code . . . . . . . . . . . . . . .
1-5
Additional Requirements and References

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Section 3 Guiding Principles . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1
Planning for Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
Items on Which Agreement Shall be Reached . . . . . . .
3-3
Timing of Acceptance Test . . . . . . . . . . . . . . . . . . . . . .
3-4
General Test Requirements . . . . . . . . . . . . . . . . . . . . .
3-5
Isolation of the Cycle . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6
Location of Turbine Valve Points . . . . . . . . . . . . . . . .
3-7
Number of Test Runs . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8
Testing Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-9
Frequency of Observations and Duration of Test Runs
3-10 Calibration of Instruments . . . . . . . . . . . . . . . . . . . . . .
3-11 Steam Pressure and Temperature Measurements . . . .
3-12 Corrections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-13 Methods of Comparing Test Results . . . . . . . . . . . . . .
3-14 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Section 4 Instruments and Methods of Measurement . . . . . . . .

4-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
Measurement of Mechanical Output . . . . . . . . . . . . . . .
4-3
Measurement of Feedwater Pump Power . . . . . . . . . . .
4-4
Measurement of Electrical Power . . . . . . . . . . . . . . . . .
4-5
A-C Generator Test Instruments . . . . . . . . . . . . . . . . . .
4-6
D-C Generator Test Instruments . . . . . . . . . . . . . . . . . .
4-7
Calibration of Electrical Instruments . . . . . . . . . . . . . . .
4-8
Primary Flow Measurement . . . . . . . . . . . . . . . . . . . . .
4-9
Installation of Flow Section . . . . . . . . . . . . . . . . . . . . . .
4-10 Flow Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-11 Other Flow-Measuring Devices . . . . . . . . . . . . . . . . . . .
4-12 Measurement of Steam Flow . . . . . . . . . . . . . . . . . . . . .
4-13 Measurement of Water Flow Using Tanks . . . . . . . . . .
4-14 Differential-Pressure Measurements . . . . . . . . . . . . . . .
4-15 Enthalpy-Drop Method for Steam-Flow Determination

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Section 2 Definitions and Description of Terms

2-1
Symbols . . . . . . . . . . . . . . . . . . . . . . . .
2-2
Abbreviations . . . . . . . . . . . . . . . . . . . .
2-3
Subscripts . . . . . . . . . . . . . . . . . . . . . . .
2-4
Definitions . . . . . . . . . . . . . . . . . . . . . .
2-5
Table for Conversion to SI Units . . . . .

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4-16
4-17
4-18
4-19
4-20
4-21
4-22

Additional Flow Measurements . . . . . . .

Measurement of Pressure . . . . . . . . . . . .
Measurement of Temperature . . . . . . . .
Methods of Determining Steam Quality
Measurement of Speed . . . . . . . . . . . . . .
Measurement of Time . . . . . . . . . . . . . .
Measurement of Water Levels . . . . . . . .

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Section 5 Computation of Results . . . . . . . . . . . . . . . . . . . . . .

5-1
Deviations From Specified Operating Conditions . . . .
5-2
Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3
Test Data Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4
Throttle-Steam Flow . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5
Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6
Steam Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7
Heat Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-8
Correction of the Test Results to Specified Conditions
5-9
Calculation of Turbine Exhaust Steam Enthalpy . . . . .
5-10 Turbine Efficiency and Effectiveness . . . . . . . . . . . . . .
5-11 Calculation of Group 1 Corrections . . . . . . . . . . . . . . .
5-12 Calculation of Group 2 Corrections . . . . . . . . . . . . . . .
5-13 Average Performance . . . . . . . . . . . . . . . . . . . . . . . . . .

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Section 6 Report of Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1
Turbine Generator Acceptance Test Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73
73

Section 7 Required Number of Readings . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3
Effect of Flow Nozzle Differentials . . . . . . . . . . . . . . . . . . . . . . . .
7-4
Effect of Throttle Steam Temperature . . . . . . . . . . . . . . . . . . . . . .
7-5
Combining Readings From More Than One Sensor or Instrument
7-6
Estimated Effect of all Readings for the Entire Test Period . . . . . .
7-7
Development of Fig. 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-8
Standard Deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9
Discussion on Fig. 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-10 Standard Deviation of the Averages . . . . . . . . . . . . . . . . . . . . . . .
7-11 Uncertainty Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
a Line in Fig. 3-1 . . . . . . . . . . . . . . . . . . . . . .
7-12 Formula for NR N
7-13 Development of Na Lines in Fig. 3-1 . . . . . . . . . . . . . . . . . . . . . . .

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Section 8 Group 1 Corrections for the Alternative Procedure . .

8-1
Corrections to Specified Conditions . . . . . . . . . . . . . . .
8-2
Cycle Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3
Correction Factor Curves . . . . . . . . . . . . . . . . . . . . . . .
8-4
Sample Group 1 Correction Curves for Fossil Units . .
8-5
Sample Group 1 Correction Curves for Nuclear Units
Section 9 Rationale for Heat Rate Testing Uncertainty
9-1
Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3
Heat Rate Test . . . . . . . . . . . . . . . . . . . . . . . .
9-4
Measurement Errors . . . . . . . . . . . . . . . . . . . .
9-5
Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-6
Uncertainty Values . . . . . . . . . . . . . . . . . . . . .
9-7
Typical Test Uncertainty Calculations . . . . . .

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91

Figures
2-1
Temperature-Entropy Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
Required Number of Readings (NR) Corresponding to 0.05% Effect on the Test
Results Due to Scatter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
Corrected First Stage Inlet (Bowl) Pressure vs. Corrected Throttle Flow for Use
in Determining Predicted VWO Throttle Flow . . . . . . . . . . . . . . . . . . . . . . . .
3-3
Corrected Throttle Flow vs. Corrected Test Load for Use in Determining
Predicted VWO Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Typical Instrumentation for Measurement of Feedwater Pump Power . . . . . . .
4-2(a) Wye Generator 3-Phase, 3-Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2(b) Delta Generator 3-Phase, 3-Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2(c) Wye Generator 3-Phase, 4-Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2(d) Typical Connections for Measuring Electric Power Output by the
Three-Wattmeter Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2(e) Direct Current Series Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2(f) Direct Current Shunt Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2(g) Direct Current Short-Shunt Compound Generator . . . . . . . . . . . . . . . . . . . . . . .
4-3(a) Primary Flow Section With Plate-Type Flow Straightener (Recommended) . . . .
4-3(b) Primary Flow Section With Tube-Type Flow Straightener . . . . . . . . . . . . . . . . .
4-4
Throat-Tap Flow Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5
Perforated or Tubed Plate Flow Straightener With Nonuniform
Hole Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6
Throat-Tap Nozzle Required Surface Finish to Produce a Hydraulically
Smooth Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-7(a) Throat-Tap Nozzle With Optional Diffusing Cone . . . . . . . . . . . . . . . . . . . . . . .
4-7(b) Boring in Flow Section Upstream of Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-8
Primary Flow Section for Welded Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-9
Inspection Port Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-10
Reference Curve for Nozzle Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-11(a) Location and Type of Test Instrumentation (High-Pressure Feedwater
Heater Supplied With Superheated Extraction Steam) . . . . . . . . . . . . . . . . . .
4-11(b) Location and Type of Test Instrumentation (Heater Drains Cascading to
Condenser; Tracer Technique for Flow Measurement) . . . . . . . . . . . . . . . . . .
4-11(c) Location and Type of Test Instrumentation (Heater Drains Pumped
Forward; Tracer Technique for Flow Measurement) . . . . . . . . . . . . . . . . . . . .
4-11(d) Location and Type of Test Instrumentation for Alternative Test
Procedure Fossil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-11(e) Location and Type of Test Instrumentation for Alternative Test
Procedure Nuclear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-12
Water Leg Correction for Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-13
Flow Element Tap Locations for Horizontal Pipes . . . . . . . . . . . . . . . . . . . . . . .
4-14(a) Connection Between Calibrated Flow Section and Transducer . . . . . . . . . . . . . .
4-14(b) Connection Between Calibrated Flow Section and Manometer . . . . . . . . . . . . . .
4-15
Connection Between Flow Section and Transducer in Area of
High Radioactivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-16
Loop-Seal Piping Arrangement for Moisture Separator Drain
Flow Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-17
Effect of HP-IP Leakage on Measured IP Efficiency . . . . . . . . . . . . . . . . . . . . . .
4-18
Connection Between Pressure Source and Transducer . . . . . . . . . . . . . . . . . . . .
4-19
Connection Between Pressure Source and Manometer Air-Filled
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-20
Connection Between Pressure Source and Transducer/Water-Filled
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-21
Basket Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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25

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31

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37

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55
56

4-22
4-23
4-24
4-25
4-26
5-1
5-2
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
8-9
8-10
8-11
8-12

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88
89
89
90
90

Permissible Deviation of Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Definitions and Notes to Fig. 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hole Coordinates for Perforated or Tubed Plate . . . . . . . . . . . . . . . . . . . . . .
Reference Nozzle Coefficients of Discharge . . . . . . . . . . . . . . . . . . . . . . . . .
Equations for Use in Curves for Group 1 Corrections . . . . . . . . . . . . . . . . . .
Example of a Full-Scale Test Uncertainty Calculation Fossil Condensate
Primary Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example of an Alternative Test Uncertainty Calculation Fossil Feedwater
Primary Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example of a Full-Scale Test Uncertainty Calculation Nuclear Condensate
Primary Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example of an Alternative Test Uncertainty Calculation Nuclear Feedwater
Primary Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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30
37
87

.....

Nonmandatory Appendix
A
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.................................................................

Tables
3-1
3-2
4-1
4-2
8-1
9-1
9-2
9-3
9-4

Index

Guide Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Steam Quality Calculations for Pressurized Water Reactor . .
Throttle Steam Quality Calculations for Boiling Water Reactor . . . . .
Typical Installation of Injection and Sampling Points . . . . . . . . . . . . .
Oxygen Content of Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Saturated Steam Turbine Expansion Line . . . . . . . . . . . . . . . .
Components of Effectiveness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Deviation Range vs. Sample Size . . . . . . . . . . . . . . . . . . . . .
Slope of Superheated Steam Enthalpy at Constant Temperature . . . .
Slope of Superheated Steam Enthalpy at Constant Pressure . . . . . . . .
Slope of Saturated Liquid Enthalpy (Temperature) . . . . . . . . . . . . . . .
Slope of Saturated Liquid Enthalpy (Pressure) . . . . . . . . . . . . . . . . . .
Typical Throttle Pressure Correction Curve . . . . . . . . . . . . . . . . . . . .
Typical Throttle Temperature Correction Curve . . . . . . . . . . . . . . . . .
Typical Exhaust Pressure Correction Curve . . . . . . . . . . . . . . . . . . . .
Typical 320 MW Single-Stage Reheat Regenerative Cycle . . . . . . . . . .
Final Feedwater Temperature Correction . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Extraction Correction (Extraction Downstream of Reheater)
Correction for Auxiliary Extraction From Cold Reheat . . . . . . . . . . . .
Corrections for Main Steam and Reheat Steam Desuperheating Flow
Condensate Subcooling Correction . . . . . . . . . . . . . . . . . . . . . . . . . . .
Condenser Make-up Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Light-Water Moderated Nuclear Cycle . . . . . . . . . . . . . . . . . .
Final Feedwater Temperature Correction for Nuclear Cycles . . . . . . .
Auxiliary Turbine Extraction Correction for Nuclear Cycles . . . . . . . .
Condensate Subcooling Correction for Nuclear Cycles . . . . . . . . . . . .
Condensate Make-up Correction for Nuclear Cycles . . . . . . . . . . . . .

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Toc Asme PTC 6 2004

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Toc Asme PTC 6 2004

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CONTENTS

Section 1 Object and Scope . . . . . . . . . . . . . . . . .

Section 3 Guiding Principles . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4 Instruments and Methods of Measurement . . . . . . . .

Section 2 Definitions and Description of Terms

Additional Flow Measurements . . . . . . .

Section 5 Computation of Results . . . . . . . . . . . . . . . . . . . . . .

Section 6 Report of Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 7 Required Number of Readings . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8 Group 1 Corrections for the Alternative Procedure . .

Permissible Deviation of Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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