Zoning Reference Guide
Zoning Reference Guide
Reference
Guide
Table of Contents
Introduction
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Introduction
Braeburn Zone Systems: Comfort on Demand
Given the opportunity, more than half of building owners want to improve the comfort and
energy efficiency of their home or business.
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Comfort
Why are so many owners dissatisfied with their comfort of their building?
Even the best thermostats will only monitor the temperature in the area
around the thermostat. Now consider second and third stories or interior
walls that divide a building into rooms with different solar, glass, or wind
loading. The result can be a 10 degree or more difference between the area
around the thermostat and the rest of building.
The result of having a large temperature spread is uncomfortable occupants.
According to industry data, even a 5 degree difference will cause a fourfold increase in complaints.
Zoning solves this problem by reducing or completely eliminating the large
temperature variation that can come from uneven HVAC loads. Occupant
comfort is increased, and complaints can be reduced.
Energy Savings
Design CFM
Maximum CFM
6 Inch
100
200
7 Inch
150
250
8 Inch
200
300
9 Inch
300
450
10 Inch
400
600
12 Inch
600
900
14 Inch
1000
1400
16 Inch
1500
2000
zone dampers
return air
ducts
return air
plenum
supply air
sensor
bypass
duct
coil
electric or
barometric
bypass damper
furnace
filtration
system
In many zoning installations it is necessary to install a bypass damper. A bypass damper will
help the HVAC equipment maintain rated CFM past the heat exchangers and blower motor. If
a system does not have a bypass, and only a few dampers are open, excess supply plenum
pressure may be created. The result can be system limit trip-outs, excess noise, coil icing, or
other problems. The bypass damper is installed in the bypass system duct.
2. Install a barometric bypass damper in the bypass duct from the supply plenum to
the return air plenum. Size the bypass duct by using a formula that subtracts the
smallest zone CFM from the total system CFM to determine the bypass CFM. As
an example with a total system CFM of 1200 and a smallest zone CFM of 700,
the bypass needs to be 1200-700=500 CFM.
3. Install an electric bypass damper in the bypass duct from the supply plenum to
the return air plenum. Sizing an electric bypass damper using the same sizing
formula as the barometric bypass damper.
3. In normal operation, the weight arm will lift up when pressure increases. If the air
is flowing left to right, position the weighted arm at 4:00. If the air is flowing right
to left, position the arm 8:00 when no zones are calling.
4. Adjust the weighted arm so that the damper is barely closed when all zones are
calling.
All Priority allows the existing call to continue for 15 or 20 minutes, and then starts
to switch over even if the first call is not done. The switchover starts with a purge,
where the heating or cooling equipment is shut off, while the fan continues to
run with the dampers left just like they were. With the equipment off, and the
fan running, the conditioned air is purged from the system until the air is nearly
room temperature. At that time, the zone controller switches on the equipment
for the opposite mode, and opens the dampers for the opposite calling zone, and
closes the original calling zone dampers. The switchover is now complete.
The system will continue in this state until either the call is satisfied, or if the opposite mode
calls, in which case, the entire purge/changeover cycle will start over again. This normal
operating mode for the zone panel will continue until all thermostats no longer call for heating
or cooling.
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Color
Callout
Description
Panel Heartbeat
Green
Equipment RH Power
Red
Equipment RC Power
Red
Panel Power
Green
Zone 1 Damper
Dual
Zone 2 Damper
Dual
Braeburn
2-Zone
JI REMOVE TO SEPARATE
RH AND RC TERMINAL
RH
THERMOSTAT1
R
Y
G
NON HP
NORMAL
REV VALVE B
FAN GAS
OPP CALL 20
LOCKOUT NONE
PRIORITY ALL
HEAT PUMP
DUAL FUEL
O
ELEC/HP
15
ACTIVE
ZONE1
RC
Y
G
W1
EH
W2
O/B
EQUIPMENT
FLASHING
WHEN NORMAL
THERMOSTAT2
COM
Z1-PC
PWR
J2-SHORT CYCLE
PROTECTION
24V
Z2-PO
24C
COM
EMERGENCY
HEAT
OFF
Z1-PO
DAMPER 2
Z2-PC
DAMPER 1
ON
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Color
Red
Callout
1
Description
Zone thermostats power monitor
Yellow
Green
White
Panel Power
Green
Equipment Rh Power
Red
Equipment Rc Power
Red
Equipment Y1
Yellow
Equipment Y2
Yellow
Equipment G
Yellow
Equipment G2
Yellow
W1/E/W3
White
W2 / O - B
Orange
EM Heat
Yellow
Zone 1 Damper
Dual
Zone 2 Damper
Dual
Zone 3 Damper
Dual
Panel Heartbeat
Green
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SUPPLY TEMP
HI TEMP
LO TEMP
PURGE
DELAY
RH
Y1
HI/LOW LIMIT
CUTOUT ADJUST
J2-SHORT CYCLE
PROTECTION
SA1
SA2
Y
G
NON HP
NORMAL
REV VALVE B
FAN GAS
OPP CALL 20
LOCKOUT NONE
PRIORITY ALL
G2 W/2-ZONES
W
C
R
Y
G
HEAT PUMP
DUAL FUEL
O
ELEC/HP
15
ACTIVE
ZONE1
2-STAGES
EMERGENCY
HEAT
ON
OFF
Z1-PO
COM
Z1-PC
Z2-PO
COM
Z2-PC
6
6
PWR
24V
COM
24C
Z3-PC
13
DAMPER 3
Z3-PO
DAMPER 2
3-Zone
DAMPER 1
Braeburn
W1
EH
W2
O/B
SUPPLY TEMP
THERMOSTAT3
THERMOSTAT2
THERMOSTAT1
Y2
G
G2
EQUIPMENT
1
Y
RC
JI REMOVE TO SEPARATE
RH AND RC TERMINAL
Switch Label
Switch Function
Rev Valve B / O
Opp Call 20 / 15
J1
Separate RH RC
J2
J1 jumper
Braeburn
2-Zone
JI REMOVE TO SEPARATE
RH AND RC TERMINAL
RH
NON HP
NORMAL
REV VALVE B
FAN GAS
OPP CALL 20
LOCKOUT NONE
PRIORITY ALL
HEAT PUMP
DUAL FUEL
O
ELEC/HP
15
ACTIVE
ZONE1
RC
Y
G
W1
EH
W2
O/B
EQUIPMENT
FLASHING
WHEN NORMAL
J2-SHORT CYCLE
PROTECTION
J2 jumper
EMERGENCY
HEAT
ON
14
OFF
Switch Label
Switch Function
Rev Valve B / O
Opp Call 20 / 15
G2 W2-Zone / 2 stages
J1
Separate RH RC
J2
J1 jumper
SUPPLY TEMP
HI TEMP
LO TEMP
PURGE
DELAY
JI REMOVE TO SEPARATE
RH AND RC TERMINAL
HI/LOW
temp cutout
adjustment
RH
RC
J2 jumper
Y1
J2-SHORT CYCLE
PROTECTION
W1
EH
W2
O/B
EQUIPMENT
HI/LOW LIMIT
CUTOUT ADJUST
Y2
G
G2
Braeburn
3-Zone
NON HP
NORMAL
REV VALVE B
FAN GAS
OPP CALL 20
LOCKOUT NONE
PRIORITY ALL
HEAT PUMP
DUAL FUEL
O
ELEC/HP
15
ACTIVE
ZONE1
15
Color
Description
Purge Indicator
Yellow
Delay Indicator
Yellow
Lo Temp Indicator
Red
Hi Temp Indicator
Red
Red
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Braeburn Products