EMS Full Project
EMS Full Project
PROJECT REPORT
STUDENT NAME
STUDENT ID NO
SARINDRAN RAMAYES
MH14002
MA14021
MA14204
MH14029
MA14203
MA14134
MA14127
Lecturer
page 2
Table of Contents
Introduction ................................................................................................................................... 3
1.1
1.2
The Understanding of Project Management of Process for Company Xyz Sdn. Bhd. ........... 7
5.1
5.2
Implementation ..................................................................................................................... 13
5.3
Payback Period...................................................................................................................... 16
6.2
6.3
6.4
7.2
Strategy ................................................................................................................................. 23
7.3
7.4
7.5
7.6
8.2
8.2.1
8.3
8.3.1
page 3
1 Introduction
1.1 Project Introduction
XYZ Sdn Bhd is a company which was setup to tap an opportunity in supplying oil and gas
spare parts either on or off shore. The potential constituents include pumps and impeller
components, gear box, motor casing, customized component and relevant engineering
component which can be reverse engineered from its original equipment manufacturer (OEM).
Companys director is convinced they can enter the market by offering their customer
of localization manufacturer (localization is critical when Ringgit Malaysia is comparatively
cheaper than Dollar. So, product which was manufactured internally instead of import is
competitively cheaper). Furthermore, the company is having expertise in metallurgy, process,
and reverse engineering method. However, the purchase order from customers is not receive
just yet. Customer wants to take an audit of ISO9001 and Quality Management System (QMS)
before they have faith and awarded the purchase order from XYZ Sdn.Bhd. After careful macro
analysis, board of director discovered the value of initial investment required is around RM1.5
million.
So, companys director need a decision either they should invest (in term of premises
expansion, hiring additional workforce (engineers, technical team etc.), purchasing reversed
engineering equipment and apparatus etc.) to prepare themselves for the audit session or not?
They are aware the implication of money, resources, time and effort taken should they dare to
invest. They also aware that if the audit going wrong, they also lose their customer and all of
their previous investment. However, if they successfully convinced the customer, they will be
awarded RM500000 purchase order annually for 5 years. With a margin of 25%, the probable
market is looking good. The customer also eager to help the company by introducing them to
another potential customer should they satisfied with present performance.
As future engineer, help the companys director by preparing a working paper (in view of
project management) either to invest or not. In your paper, you need to elaborate, discuss and
give critical review of the investment required as a project base on:
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Objective of XYZ Sdn Bhds project is to tap into the opportunity in supplying
oil and gas spare parts either on or off shore which are manufactures internally
instead of imported as the rate is cheaper.
ii.
The beginning of the project is from the approval of XYZ Sdn Bhds first
customers purchase order secured for the first 5 years. The project will be ended
if no promising income after the regain of profit or if profit margin drops below
25%.
iii.
Organizational participant of XYZ Sdn Bhd to date are the experts team in
metallurgy, process, and reverse engineering method. XYZ Sdn. BHd has bonds
with localized oil and gas spare part manufacturers. Additional workforce
(engineers, technical team etc.) are to be hired by the company.
iv.
XYZ Sdn Bhd if offering its customers with localized manufactured oil and gas
spare parts. Confinement is basic when Ringgit Malaysia is relatively less
expensive than Dollar. In this way, item which was manufactured locally in
Malaysia rather than import is intensely less expensive which will attract
customers.
v.
XYZ Sdn Bhd will be making an initial investment of RM1.5 million. Upon
projects success the company will be awarded with a RM500000 purchase
order from its customer annually for the following 5 years. With a set profit
margin of 25%, the market of the company will look promising. If this
performance turns to be satisfying for customers, market and customer growth
is expected. To boost performance XYZ Sdn Bhd is also planning for an
premises expansion as well as purchasing reversed engineering equipment and
apparatus.
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1) Strategy
Ensuring better strategic alignment requires, first and foremost, that companies decide
on the distinct roles of headquarters and subsidiaries in capital project prioritization and
management. This process will then help them to design appropriate matrices for all
roles and responsibilities and the relevant business processes, and to define the proper
set of management tools and control procedures to be used at headquarters, such as
policies and standards, key performance indicators, and personnel development.
Typically, headquarters sets the standards and assumptions to be used by subsidiaries
to evaluate potential projects. The standards are then incorporated into the subsidiaries
business plans. Subsidiaries should defend their investment plans in front of investment
or strategic committees before receiving the necessary funds. Depending on the
anticipated capital expenditure needed for each project, and its strategic importance,
headquarters should determine which projects will be controlled at the companys
highest level, and which are small enough to be managed by subsidiaries. Similarly,
companies must develop and analyse all possible alternatives for how each project is
carried out, including whether strategic partners should be involved. In such cases,
however, it is critical to test the performance of potential partners by devising and
running pilot projects with them or including them in distinct phases of a project.
2) Processes
Once the overall strategy is decided on, companies must plan how they intend to carry
out specific projects. Modern planning processes are key at this stage. Most global
companies now employ front-end loading (FEL), which involves planning carefully
enough in the early stages of the planning process to ensure that expensive changes will
not have to be made during implementation. At one international oil and gas company,
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for example, poor FEL efforts led to just one or two departments being involved in the
planning process, which didnt take into account a wide variety of critical crossfunctional issues. That resulted in several problems, such as the underutilization of
proven project engineering solutions problems that were not uncovered until the
project was under construction. The company has since launched a number of initiatives
aimed at improving its FEL processes, including the formation of a common
mechanism for data collection from all departments, double checking the assumptions
used to calculate business cases, and even a major effort to change the engineering
culture underlying the companys planning processes. Second, optimal project
management requires a disciplined stage-gate process whereby a projects progress is
analysed and confirmed at predetermined points during planning, testing, and
implementation, using a variety of key metrics. Does the entire team continue to
understand clearly the goals of the project? Are the proper management techniques and
resources being directed to the project? Is the project management structure still
optimal? Are top management and the project sponsors continuing to adequately
support the project? Has the estimation of the projects eventual return on investment
changed?
3) Governance
All large-scale capital projects should be managed by an overarching project office
empowered to make the decisions necessary to implement and complete the project
successfully. The office should also be responsible for ensuring smooth crossfunctional interactions and access to all relevant project information from every
department, as well as from the project office itself. The office should also control the
pace of implementation through analysis of data at each stage gate, and use that
information to make appropriate decisions on budget and resource allocation. Because
accurate and transparent data is so critical an element of efficient project management,
the project office should determine what information should be collected, how often,
and by whom. For projects involving several different departments, the office should
act as the central hub for all analytics. Smaller projects implemented within a single
department need not maintain separate centres to oversee data collection and analysis.
If a large capital project involves a joint venture with one or more other companies, the
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controlling company should choose an appropriate governance model that best suits the
projects needs.
The most important of understanding for the understanding of the project management are:
i.
ii.
iii.
iv.
Manage advanced training for technical personnel. All large-scale capital projects
should be managed by an overarching project office.
v.
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to solve customer issues with a product or service rather than focusing on the 20% with 80%
of the value (Paretos Law). Engaging in a never-ending search for perfection only the project
team really cares about.
The most common major mistakes of not understanding a project role in XYZ Sdn. Bhd. are:
Lack of experienced owner and contractor sources.
Overall quality of owner and contractor management capabilities.
Ineffective organizational and alliance structures for mega projects.
Inappropriate delegation of owner responsibilities to contractors.
Lack of clear definition of lines of authority and management responsibilities.
Lack of discipline and ineffective control of project scope.
Complexities of major expansions to existing operating plant.
Customization of owner specification requirements,
Level of project definition and proximity not well understood.
Lack of familiarity with the climate, safety requirements, environmental constraints,
governmental regulations, construction practices.
Scarcity of qualified craft workers, high labour costs, inconsistent productivity.
Many completing mega-projects affecting resources and labour availability.
Ineffective contractual arrangements and lucrative contracting environment.
Ineffective material management plans and premature field mobilization.
Inappropriate management influence of cost estimates to meet economic hurdles and
ignoring project reality.
Ineffective project control systems and project development practices.
Lack of discipline and consistent application of project code of accounts to allow
effective control and collection of actual costs.
Lack of owner front-end estimating capability and project control personnel.
Lack of appropriate risk analysis expertise.
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b) Strategy Formation Following the analysis phase, the organization selects a generic
strategy (for example, low-cost, differentiation, etc.) based upon the value-chain
implications for core competence and potential competitive advantage. Risk
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assessments and contingency plans are also developed based upon external forecasting.
Brand positioning and image should be solidified.
c) Goal Setting With the defined strategy in mind, management identifies and
communicates goals and objectives that correlate to the predicted outcomes, strengths,
and opportunities. These objectives include quantitative ways to measure the success
or failure of the goals, along with corresponding organizational policy. Goal setting is
the final phase before implementation begins.
5.2 Implementation
a. Structure The implementation phase begins with the strategy in place, and the
business solidifies its organizational structure and leadership (making changes if
necessary). Leaders allocate resources to specific projects and enact any necessary
strategic partnerships.
b. Feedback During the final stage of strategy, all budgetary figures are submitted for
evaluation. Financial ratios should be calculated and performance reviews delivered to
relevant personnel and departments. This information will be used to restart the planning
process, or reinforce the success of the previous strategy.
--
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Control: The information we get from evaluation enables us to exercise better control.
This means we are able to make better plans and improve the way we implement such
plans.
From Figure 1 we can see that as strategic managers, we must be able to express proper control
over the strategic management process; that is, we must know how well our strategic plans are
formulated and implemented, and where necessary, what corrective action can be taken to
improve performance. Finding out what is going on is what evaluation is all about. It means
collecting information about how well the strategic plan is progressing. Once we have the
evaluation results, then we must decide on the appropriate action. If, according to our
evaluation, everything is going well, then we have no problem; all we need to do is to continue
doing what we are doing (or try to do better!). However, if our evaluation shows that some
things are not going well, then we have to take care of these trouble spots and eliminate them.
Are our goals, objectives and/or implementation plans so ambitious that they cannot be
achieved? Then perhaps we should be more realistic and bring them down to earth. Are our
people not well enough prepared to follow the implementation process? Then we may have to
prepare job aids or give training.
Evaluation is really just a part of the overall control process, but it is a very important
part. Without it, managers may end up making the wrong decisions. Because of this close
relationship between evaluation and control, it is common to talk of them as though they were
one and the same thing.
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Finally, we can conclude the overview of strategic management process as the flowchart below.
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assuming an interest rate of 25%, I need only invest RM125000 today to yield RM625000 in
five years.
There are two reasons why we would expect future money to be worth less: the impact
of inflation, and the inability to invest the money. Inflation, as we know, causes prices to rise
and hence erodes consumers spending power. Money that we cannot invest is money that earns
no interest. In real terms, therefore, the real, present value of money must be discounted by
some factor the farther out into the future I expect to receive it. When deciding among nearly
identical project alternatives, if Project A will earn our firm RM500,000 in five years.
= ()()( ) + ()()
The weighted cost of capital is the percentage of capital derived from either debt (wd)
or equity (we) times the percentage costs of debt and equity (kd and ke, respectively). (The
value t refers to the companys marginal tax rate: Because interest payments are tax deductible,
we calculate the cost of debt after taxes.) There is a standard formula for payback calculations:
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The reciprocal of this formula can be used to calculate the average rate of return for the
project. Once cost of capital has been calculated, we can set up a table projecting costs and
revenue streams that are discounted at the calculated rate. The key is to determine how long it
will take the firm to reach the breakeven point on a new project. Breakeven point represents
the amount of time necessary to recover the initial investment of capital in the project. Shorter
paybacks are more desirable than longer paybacks, primarily because the farther we have to
project payback into the future, the greater the potential for additional risk.
Our company wants to determine which of the financial backing or cost of the task sets
out to desire with respect to how much the venture will cost. Cost will be quoted by taking into
account the initial investment for purchasing spare parts, labour cost, shipping of parts to off
shore and etc.
Project A
Payback = 5 years
Rate of Return =25%
Year
Cash Flow
(RM)
500,000
500,000
225,000
220,000
250,000
230,000
220,000
250,000
305,000
300,000
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We can now construct a simple table to keep a running score on discounted cash flows (both
inflows and outflows) to see if the project is worth its initial investment. We already know that
we will need the following categories: Year, Inflows, Outflows, and NPV. We will also need
two more categories:
Net flows:
In table below, if we fill in the Discount Factor column assuming that k = 25% and p =
5%, we can begin work on the NPV. Note that Year 0 means the present time, Year 1 the first
year of operation.
Year
Inflows
Outflows
Net Flow
125,000
125,000
Discount Factor
1.000
NPV
125,000
20,000
20,000
0.8772
17,544
50,000
50,000
0.7695
38,475
50,000
50,000
0.6749
33,745
25,000
25,000
0.5921
14,803
Total
RM4,567
Net present value is one of the most common project selection methods in use today.
Its principal advantage is that it allows firms to link project alternatives to financial
performance, better ensuring that the projects a company does choose to invest its resources in
are likely to generate profit. Among its disadvantages is the difficulty in using NPV to make
accurate long-term predictions. For example, suppose that we were considering investing in a
project with an expectation that it would continue to generate returns over the next 10 years. In
choosing whether or not to invest in the project today, we must make some assumptions about
the future interest rates and our required rate of return (RRR) for the next 10 years. In uncertain
financial or economic times, it can be risky to make long-term investment decisions when
discount rates may fluctuate.
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Discounted(RM)
8,900
7,900
7,000
6,200
5,500
Undiscounted(RM)
10,000
10,000
10,000
10,000
10,000
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Without detailing the mathematics of the process, we will say only that IRR is the discount rate
that equates the present values of a projects revenue and expense streams. If a project has a
life of time t, the IRR is defined as:
= ( + ) =
Where:
IO = the initial cash outlay
n = the projects expected life
IRR = the projects internal rate of return
Cash investment
= RM500,000
Year 1 inflow
= RM25,000
Year 2 inflow
= RM25,000
Year 3 inflow
= RM25,000
Year 4 inflow
= RM25,000
Year 5 inflow
= RM25,000
Rate of Return
= 25%
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If the IRR is greater than or equal to the companys required rate of return, the project
is worth funding. In the example above, we found that the IRR is 25% for the project is a good
candidate for investment. The advantage of using IRR analysis lies in its ability to compare
alternative projects from the perspective of expected return on investment (ROI). Projects
having higher IRR are generally superior to those having lower IRR.
IRR does, however, have some disadvantages. First, it is not the rate of return for a
project. In fact, IRR equals the projects rate of return only when project-generated cash
inflows can be reinvested in new projects at similar rates of return. If the firm can reinvest
revenues only on lower-return projects, the real return on the project is something less than
the calculated IRR. Several other problems with IRR make NPV a more robust determinant of
project viability:16
a. IRR and NPV calculations typically agree (that is, make the same investment
recommendations) only when projects are independent of each other. If projects are not
mutually exclusive, IRR and NPV may rank them differently. The reason is that NPV
employs a weighted average cost of capital discount rate that reflects potential reinvestment
while IRR does not. Because of this distinction, NPV is generally preferred as a more
realistic measure of investment opportunity.
b. If cash flows are not normal, IRR may arrive at multiple solutions. For example, if net
outflows follow a period of net cash inflows, IRR may give conflicting results. If, following
the completion of plant construction, it is necessary to invest in land reclamation or other
incidental but significant expenses, an IRR calculation may result in multiple return rates,
only one of which is correct.
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7.2 Strategy
The overall company strategy has been developed at the organizational headquarters and
consisted of approximately ten strategic initiatives. However, the strategies directly related to
the regional offices were:
Safety and reliability of all the operations
a. Fiscal responsibility
b. Simpler and more standardized procedures
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As can been seen it was a very unusual model when compared to other scoring matrices
described in the book. One may call it a purely risk-based approach to project prioritization.
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8 Definition of A Project
8.1 Project Scope
The basic idea of project management is reflected in the implementation of initial ideas into
concrete results. As stated by J. Rothman, project management is particularly important if we
take into account that many risks over the lifetime of the project may appear: short terms, the
uncertainty of achieving the technical standards, the existence of a limited budget, inadequate
human resources, etc. Certain authors believe that project managers are those who are changing
modern business. According to H. Kerzner, the projects are essential to the success of the
enterprise. On the other hand, project management can be defined as a set of tools, techniques
and knowledge to be applied in order to achieve better project results .Project management is
one of the most important factors for successful implementation of enterprise activities
.Organizations that are operating in the fields of engineering and other technical domains are
particularly likely to operate a project oriented structure and therefore to rely, explicitly or
implicitly, on a cadre of professional project managers, largely drawn from among the ranks of
technical specialists, often on the assumption that a level of technical expertise is essential for
the effective oversight of the technical aspects of the work process . Essential for the
management of the project is well- organized job division. The success of the project is based
on the ability of managers to explain the project team their importance for achieving the project
results. Project managers must be able to choose the organizational structure which is
appropriate for their project and thus position their project for success. The primary role of the
project manager is to control the evolution and execution of the project on behalf of the
promoter. The project team forming is one of the most important preconditions for success in
the project. Well-organized project management can result in optimization of business
processes.
For example, certain processes within the project can be used to reduce the necessary
energy resources to achieve objectives in a particular phase of the project. As for the projects
within the oil industry, planning preparation of oil and gas drilling rigs must have the defined
work programs which include safety, minimum costs and usefulness.
Project management requires a division of the project into smaller steps or phases,
which is easier to manage. These phases, shown in flowchart 2 below, represent the specific
processes or process groups in project management.
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the three basic types of matrix structure are fraught with many distractions and complexities
all of which can lead to frustrations or project failure. The matrix is a mixed organizational
form in which the normal vertical hierarchy is overlaid by some form of lateral authority,
influence, or communication.
Matrix structure can be divided, in terms of degree of involvement in projects of employees
from various functions, to:
a. Weak matrix, similar to a functional organizational structure,
b. Strong matrix, similar to the project organizational structure, and
c. Balanced matrices, the combination of the two previous organizational structures.
Considered industrial enterprise in our research is forced to change its traditional functional
structure, due to the increasing demands of the global market. Realization of oil and gas drilling
operations is conducted exclusively through the projects, so the company has to organize its
business in the same way. Due to previously mentioned shortcomings of functional
organizational structure, and the impossibility of implementation of project organizational
structure, the company has seen the realization of projects based upon the practical
implementation of the matrix organizational structure.
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schedule, and cost). Therefore, the WBS contains the projects scope baseline necessary to
achieve the technical objectives of the work described. The WBS is used as a management tool
throughout the life cycle of a project to identify, assign, and track its total work scope. When
initial project funding is received, the Project Director (PD) develops a WBS that identifies
necessary funds according to the schedule and needs of the tasks in the WBS elements. The
WBS is generally a multi-level framework that organizes and graphically displays elements
representing work to be accomplished in logical relationships. The PD is to structure the project
work into WBS elements (work packages) that are:
Relationships among WBS elements and detailed descriptions of each element are presented
in the WBS dictionary accompanying the hierarchical diagram. The WBS dictionary is a key
project definition tool that defines in-depth the scope for each work element; documents
assumptions about the work, including deliverables, milestones/key performance parameters,
and quantities (if applicable); lists required resources and processes to accomplish the work;
identifies a completion schedule, including measurable milestones; and provides links to key
technical design or engineering documents.
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Element Title
Project Administration
Project Control
Design/Construction
Startup
Records Management
Design/Construction
Startup
Support Services
Consultants
Facilities
Management Services
Engineering
Construction Eng.
Procurement Eng.
Index. Constr. Cost Est.
Process Development
Design Support
Tech. Direction and Review
Eng. Change Management
Plant Liaison
Computer/CS Development
Tech. Support of DCS Design
DCS Purchase Support
Combined with 1.1.6.4.2
Software Configuration
Computer Security
SO Test Preparation
Administrative
Electrical and Instr.
HVAC
Miscellaneous
Process
Remote
FPR Project
CWBS Code
1.1.5
1.1.5.1
1.1.5.1.1
1.1.5.1.2
1.1.5.2
1.1.5.2.1
1.1.5.2.2
1.1.5.3
1.1.5.3.1
1.1.5.3.2
1.1.5.3.3
1.1.5.4
1.1.5.4.1
1.1.5.4.2
1.1.5.5
1.1.6.1
1.1.6.2
1.1.6.2.1
1.1.6.2.2
1.1.6.3
1.1.6.4
1.1.6.4.1
1.1.6.4.2
1.1.6.4.3
1.1.6.4.4
1.1.6.4.5
1.1.7.1
1.1.7.1.1
1.1.7.1.2
1.1.7.1.3
1.1.7.1.4
1.1.7.1.5
1.1.7.1.6