Certified Systems Specialist CIU Hardware Bailey Controls Systems ServicesElsag Bailey Bailey Controls Co. Table of Contents Training Module - CIU Hardware.. Laboratory Exercise ~ CIU Hardware... CIU Hardware Handout Note: RS-232 Troubleshooting... INICTOS Setup for RS-232 Communications. RS-232 Notes. Certification Program ~ Level 1 Section 4 Section 2 Section 3 Section 4 Section § Section 6 centr oeElsag Bailey eee Service Development & Certification Program Training Module - CIU Hardware INFI90 STSTEM COMPETANCY CATEGORY: COMMUNICATIONS CERTIFICATION REQUIREMENT: CERTIFIED SYSTEM SPECIALIST 1 LESSON TIME: Lecture: 2 hour(s) Lab: 4 hour(s) ‘OBJECTIVES / CORE COMPETANCIES: 1 Understand the Infi 90 CIU hardware in order to be able to install, startup and use the CIU to communicate with the Infi 90 system. Understand RS-232 communications interfacing and the use of a breakout box well enough to establish the proper cabling and termination setups. Although RS-232 interfacing is a general skill, an introduction will be taught as part of this module. EQUIPMENT REQUIREMENTS: PCU cabinet with one set of PCU modules installed (NIS/NPM and MFP) ICIO1 hardware including @) one MMU and termination mounting space b) —_ICTO1, NIS, NKTUO1, NKLSO1, NTMFO1, NTCLOt ©) Coax or Twinax loop cables as appropriate for existing loop 10103 hardware including: @) one MMU and termination mounting space b) —_ICTO3, NIS, NKTUO1, NKLSO1, MPI01, NTMPO1, NTCLO1 ©) Coax or Twinax loop cables as appropriate for existing loop Breakout box Personal Computer with CAD text S232 cables: AT serial pig-tail, and 25 pin null modem cable DOCUMENT REQUIREMENTS: 96-610 ICIO1/03 Instruction Manual RS232.ppt E96-827-3A SEM API for DOS ‘Training Module - CIU Hardware ‘O107197 lof 5 File: CIU-student. DOCElsag Bailey i moag Bae Service Development & Cet Handout: CIU Hardware Notes RS-232 Notes PREREQUISITES: Infi 90 Architecture 1, Cabinet Power Systems 1, NISINPM and MFP Hardware LESSON CONTENT: The documents should be provided to the student in advance. They should be read and the instructor should be prepared to answer any questions. The function of the CIU in the ‘system and its relationship with the PCU should be understood from the system architecture prerequisite, ‘Also the background for the wiring issues should be familiar from the power prerequisite. 1 ‘The instructor should point out the importance of proper power wiring, for example: a) The module common must be tied to the /O common. It should be pointed out that many CIUs are installed in mini-90s where this is not automatically done. b) —_In- mini 90s where no /O is supported such as a standalone CIU, the DC common can be connected to the cabinet. ©) _ PF and the monitoring of the PEP may not be supported in these cases so PFI should be tied to 5 volts through a 1 KOhm resistor. 2 Inthe case of adding to an existing cabinet, the considerations with the various communication channels and other system components should be reviewed. For example: a) The expander bus cannot be shared with an MFP or NPM or any other module since the NIS is a slave module to the ICT. b) Module bus may be shared in InfiNet type CIUs although this is not recommended. In plant loop CIUs it will not work at all. The newer MMUs make provisions for separating sections of the module bus. Discuss the visual indications of the CIU operation: @) __ Discuss LEDs on front panel of LIS and ICT. This includes the normal and the fault LED indications. b) The CIU does not come on line automatically like the PCU. It must be commanded to ‘come on the InfiNet by the computer. ©) Discuss the feedback expected on the workstation when trying to communicate with the IU. Demonstrate which menus are appropriate for the exercise. 4, Review the document on RS232. The student should be encouraged to educate himself more ‘thoroughly on the subject. It should be pointed out that most bookstores carry books on the subject since it is an industry standard. The instructor should demonstrate the use of the test equipment: Breakout box & DVM. The port configuration menu in TXTEWS should be ‘demonstrated so that the switch settings on the ICT will make sense. 5. Discuss the use of short haul modems for distance and for isolation. 6. _ Discuss indications for troubleshooting: Do the LEDs change on the front panel of the ICT? Is the ‘message on TXTEWS a time-out or a communication error. These could be clues as to whether there is a cabling versus software settings problem. 7. Discuss the diagnostic port. The idea here is not to go into detail on the use of the diagnostics but to show the meaning of the switches and how to activate the feature. Discuss the use of the ‘Training Module - CIU Hardware 01/0797 2of 5 File: C1U-student DOCMS Windows terminal_exe program to communicate with the port. Two commands will be used the lab so the purpose and options for the two should be explained: Command 19, CIU Restart, and Command 69, CIU Environment. 8 Discuss the ICI03 hardware including: Bailey oe Service Development & Certification Program and how that sets up block records in memory as opposed to an EWS which does not establish any tags. TAB ACTIVITIES: The lab isto install and start up an IGIOT. Success is to be able fo use the Computer with TXTEWS to communicate with a module in a PCU. In addition, the diagnostic port must be successfully accessed. A second lab exercise isto install and start up an ICI03. Success is to be able to restart the IC103 with and without the key protection installed. The student must know what factors ‘Training Module - CIU Hardware (01/07/97 30f 5 File: CIU-student DOC 2) Hardware settings and LED indications on the ICT and NIS I b) The MPIO1 ©) The TMPOT with emphasis on the jumper settings, J 4) SCSloption j ) The hardware key The firmware revisions prior to F.0 did not require a key. i) I F.0 or tater firmware is installed, a key is required the software must use the ‘SEM-API package to interact with it. i) To test only the hardware on an ICI03 with TXTEWS or some other non-SEM I ‘API software, a pre F.0 ICTO3 firmware is needed. . iv) Tottest the CIU hardware and the key, a program can be used from the DOS ‘SEM API disk. There is a program called ICICONF.EXE to configure the serial I port parameters of the computer, and another program to test the interface called TALK90.EXE. Not all the commands on the menu work, but command ; 100 is used first to establish the connection. This command checks for the key. Then commands 19 and 69 can be used as with the talk90 on the diagnostic port of the ICI01. CIU Reply code 200 says the key is not detected ¥) Sections 2 (Installation), 7 (Talk80), 9 (Troubleshooting) and Appendix M J (Termination Unit Settings for the Key) should be reviewed in the SEM API ‘manual for DOS. i 9 Discuss CIUs in Consoles 2) Communication channels, diagnostic ports, board styles for: J ) PCTICT for OIU and MCS i) PSTASTO1 for MCS+, 01820, 01840, O1S12, etc. I i) IS TO2 for MCS#, 01825, C1841, 42, 43 b) Discuss briefly the idea of a point database for a console or data acquisition computer‘Service Development & Certification Program “determine whether the Key is needed and how to test with and without it. 1 ‘The student is provided all the parts to install and configure an ICI01. This should be done with minimal guidance other than to tell the student where to install the CIU in terms of cabinet space. ‘There is no intent to provide a step by step procedure for doing this task. The instructor should provide the Loop and PCU address to be used. 2) An RS232 cable is to be provided that is the wrong pinout to communicate with the CIU ‘with normal dipshunt settings. This means a standard AT serial cable (8 to 25) and then a 25 to 25 pin null modem cable. The AT serial cable should be the short pig-tail type so that they will not just use it alone. This will force the student to use the breakout box to debug the interface. b) The Functions in TXTEWS of restarting the CIU and inspecting the PCU will be sufficient to determine the successful installation of the CIU. ©) _The port settings should be set to no handshaking initially and then set to enable hardware handshaking so that the student can observe the actions of the various lines on the breakout box. ) Use the terminal.exe program in MS Windows (or the Hperterm in Wing) to access the LOGIC ZERO OFF INACTIVE +25v maximum <— +12v normally <— +3v. minimum —— undefined area 4— -3v minimum <— -12v normally -25v_ maximum and control signals are MH a a Sem of ‘eho Keeegngge. Ov.be Mea Loe Bory te cone— ee a ee a a eee TYPICAL DATA WORD STRUCTURE: ~ | | | Le] 127 / alee f K-———_ 2» pata arts et START SIT BIT PARITY BIT (polarity of parity bit depenas on data and parity balance selected) BAUD RATE: Data speed or frequency is expressed in BAUDS, defined as the number of signal events per second. In the above example there are a total of 11 events for each word. A baud rate of 9600 would transfer almost 873 words pey second. Fox More Detiil, Ae page 20 ASYNCHRONOUS DATA COMMUNATION: The minimum “bare bones" hookup for two way serial data communations is shown here SENDING END RECEIVING END S 2 DATA STREAM ——> 3 Vv 4 3 <— Xon/xoff 2 4 7 7 SIGNAL GROUND In the case where the receiving end gets data faster than it send a Xoff message can process it, it uses the return channe? to the sending end which stops sending Gata. When the receiving end empties its buffer it sends a Xon signal to resume data flow.298 + Technical Aspects of Data Communication Table G-1. Internationally Accepted Circuit Assignments for DTE/DCE Interface Using a 25-Pin Connector Lert 7 teu) ‘D Connector Pin. CCITT EIA — Circuit Name 1 Often used for 101/AA Protective Ground (BAILEY SUPPORT. ri! 103 BA Transmitted Data (B4/LEY USE) 3 toa BB Received Data (BALEY USES) 4105 CA.—CRequest to Send (BAILEY USES ) 5 106 CB CleartoSend (BAILEY USES) 6 orc Data Set Ready (QAILEY USES) 7 102 AB Signal Ground (BA/L EY VSES) 8 109 cr Received Line Signal (Carrier) Detector C BAILEY USES) 9 Often used for modem power test point—do not connect, 10 Often used for modem power test point—do not connect STWDIRD DP 25 MALE conngcreR Cemace View REVERSEL u THD KD ws C15 DER GND KD PD PR GOS 5 wo 8 12 Ol 0 10) (0) (0) 01 108 0110) 01 010) 0) MALE CONNECTOR * p 13 co00 50000000 [Ar hin ote te 17 19 29 21 22 aa 228 LTR 14 15 114 DB__Transmit Signal Element Timing—DCE ‘Source (Synchronous Modems Only) 16 : a7 11S DD_ Received Signal Element Timing—DCE Source (Synchronous Modems Only) 18 9 20 108 CD_—(Data Terminal Ready (exa/eEY USES) 21 2 Nose ce Ring/Calling Indicator 2B Py GS- rvsrF cable a < ontaclo-£FUNCTIONAL DEFINITION OF STANDARD 25 PIN RS232C CONNECTOR ‘THIS END FRAME GROUND TRANSMITTED DATA RECEIVED DATA REQUEST TO SEND CLEAR TO SEND SFE we 23 DATA SET READY SIGNAL GND. CARRIER DETECT DATA TERMINAL READY 1 CABLE SETELD 1 oO 2._DATA FROM THIS END TO THAT END 3 a THAT END FRAME GROUND EIVED DATA 3 DATA FROM THAT END TO THIS END 2 TRANSMITTED DATA Oo See Pace 73 REQUEST 0. SEND 4 412v ‘THIS END WANTS DATA # 5 CLEAR TO SEND ©—Ti2v STOP SENDING DATA 5 +12v THAT END WANTS DATAX 4 “i2v STOP SENDING DATA 6 $12v THAT END IS WORKING OK 20 “12v THAT END IS NOT WORKING 7 ALL SIGNALS USE THIS COMMON 7 OO +12v MODEM HOOKUP IS GOOD =12v MODEM HOOKUP IS NO GOOD (If there is no modem link in the system, these inputs are usually tied to +12v power or DATA SET READY lines.) 20 +12v THIS END IS WORKING OK 6 -12v THIS END IS NOT WORKING THs caw atso mean THSf/rHaT END WanTs To SEND BATA DATA TERMINAL READY SIGNAL GND. CARRIER DETECT DATA SET READYTHE GREAT DCE/DTE CONFUSION FACTOR DEFINITION: DTE is Data Terminal Equipment such as: DCE Computers Printers CRT displays Keyboards is Data Communications Equipment such as: Modems The confusion occurs for one simple reason: In order to offer the user the convenience of using a straight through point to point cable when connecting two DTE devices to a pair of modems THE FUNCTIONS ON THE MODEM RS-232C CONNECTOR ARE BACKWARDS PLe . oes DIE DCE «mepem) DoE CMeDen) DIE TXD 2—————>2 TXD (RCD) een eee a oe RCD 34—————3 RCD (TXD) (TXD) RCD 3——————»3 RCD RTS 4———>4 RTS (CTS) (cTS) RTS 4€———4 RTS. cTs 5<———5 CTS (RTS) (RTS) CTS 5<————5 CTS. DSR 6€————6 DSR (DTR)/ LiWES\ (DTR) DSR 6————6_ DSR GND 77 GND GND 77 GuD eee eee DcD pcD 8———>8 DCD DTR 20————>20 DTR (DSR) ee eee eee eee The true functions in the DCE are in parenthesisare sTeusTS eoejuequy fre ean3Ty 7‘Table 1-1 Digital Interface Specifications Eun thts aheit hot Tee noad! VERY. coup V.2h — RS-232-C an Name Description 101 AR 1 PROTECTIVE GROUND Chassis ground, may be isclated from Signal Ground (4B). 102 AB 7 Signal Ground Signal Ground. and Connon Retu! 108 BB 3 Received Data Serial digital data received from remote end@(MARK-NEG} 103 BA 2 105 ca 4 Request to Send A positive level to be supslied by DTE when requesting da transmission. 106 cB 5 Clear to Send A positive level from the §150 after receipt of Ch except THER the 8150 is in Automatic Data Clamp or has received a Renote Loopback signal. 107 co 6 Data Set Ready A positive level from the 8150 when it is available to the — DIE. DSR is OFF when in Data + Clamp or has received a Renote Loopback Signal. 109 oF 8 Received Line ON when the 8150 is receiy Signal Detector an input signal. ‘The CF signal is OFF when DSR (CC) is OF: u ‘SEND 20mA Send data input (Clow voltage). 10 SEND RET* 20mA Send data return (Clow voltage) or -11V TEST 16 RECEIVER 20mA Receive data output (low voltage). un RECEIVE RET* 20 mA Receive data input (low voltage) or +11 TE: Optional (Consult Factory) 140) 3 REMOTE DIGITAL LOOPBACK (RDLB) (CCITT Loop 2). ane 25 TEST INDICATOR (TI). #411 Test is connected directly to the rectifier bridge through two ¥70 OHM resistors and can supply up to 20 mA when the 20 mA loop interface is not used. If the 20 mA is used, no current will be available. 7‘2-6 of Straps Figur Locationg v SHVHSONVH 3UYMOWYH 3TEYSIO OL F-¥aF 1n3 :1 3108 MUBPOIW INE HOUS wesBeld oyewayog Yow r0sT Wolkdo ve : | F sovnos 90 nzt~ ( S80 kyoy asso FHL Rive ecu tek 7 7 na suns 20 azi+ co | 0 woves001 WHuon a Yglsoad Ud? aglwrost. 78 waaew Way ¥ NZ Ne 260 LON GLI no en on a oe oe ee on oe sate 28 HM ainda ea BLO? sup Bonwant can 1 ALWAYS assume To pe tRuE? (WOT 4 WHOLE LOT) on any 25 pin RS-232C interface connector: * Pin 7 is always signal ground * Pins 2 and 3 always handle data (even though they might be reversed) OUTPUTS FAGH-GNE-END- MUST BE CONNECTED TO INPUTS SROMBHE-OBHEA-END (An output may drive more than one input) pC 2 Gow 3 > 2 WAN oo 2 This cam Appin A oe ers "| MODEM, $ * Desore sureveg) ces EXAMPLE oF 4 “LooPeack” GO EY Beal Bn OK te tend erp liine)Most serial peripheral devices use D825 connectors. Therefore, you will probably need to use a DB9-to-DB25 adapter cable between the AT serial port and the external device. AST offers a cable for this purpose, Model Number ADV-AC. This cable is 6 feet in length and serves the purpose of remapping the DB9 serial pinouts into the standard DB25 configuration as shown in Figure 5-1. (IBM also offers a similar cable.) LooKovr/ TEM STRIKES AGA{/I. ‘s DBF Deg Cov Connector (x7) aD ~ | ~ RING IND, 2- XMi7, ava 3-FEC, DATA aa: 5-C75 6—DSR T— END ¥- DOD q-DTR 1 Carrier Detect OCD 2 Receive Data RxD 3 ‘Transmit Data TxD 4 Data Terminal Ready OTR Signal Ground GND Data Set Ready DSR Request to Send RTS Clear to Send CTS Ring Indicator Al ns Jor Jon : ns |S |no fos Joo jo B25 Connector Figure 5-1. DB9 to DB25 Serial Port Conversion PinoutsThe oblx OLU CRT Interface between Data Terminal Bquipment and Data Communication Bquipment Employing Serial Binary Data Interchange Usual Connector Pin Assignments No, Circuit 1 mA 2 BA 3 BB 4 a 5 @ 6 cc 7 3B a ec 9 = 1 _ 1 12 scr B SB 14 SBA 15 DB 16 ‘BB 17 DD 18 19 SA 26 o 2. cc 22 ce 2B aycr 24 DA 25 Description Protective Ground ‘Transmitted Data Received Data Request to Send Clear to Send Data Set Ready ‘Signal Ground (Camon Return) Received Line Signal Detector (Reserved for Data Set Testing) (Reserved for Data Set Testing) Unassigned Sec. Rec'd, Line Sig. Detector Secondary Clear to Send Secondary Transmitted Data ‘Trans. Sig. Element Timing (DCE Source) Secondary Received Data Recv. Sig. Element Timing (DCE Source) Unassigned Secondary Request to Send Data Terminal Ready, Signal Quality Detector Ring Indicator Data Sig. Rate Detector (DTE/DCE Source) Trans. Sig. Element Timing (DTE Source) Unassigned Standard £8880-Series 1st RS-232-C Serial 1/O (J1) Pin Assignments Pin No. 7 12 15, 20 Signal Protective Ground Data Transmit (RS-232-C Level} Data Receive (RS-232-C Level) 470 obms to +12 VDC Signal Ground Data Transmit (TTL Level) Most Significant Bit of Parallel Output 470 obms to +12 VDC Bust shel OK thce it Elf neces verflee its cbisplag ney Th fact feacpes ode, 42GEK-86402 SECTION 1 BASIC RS232C SERIAL INTERFACE PIN ASSIGNMENTS. Pin assignments on the 26:pin type O female connector on the rear of the printer are: QuaTe PIN CIRCUITNAME Ne 7He BT DESCRIPTIONS , BUT APE 1 AA Protective Ground 2 BA Transmitted Data from Printer 3 86 Received Data from Data Source 4 CA Busy from Printer (#73) 5 ce Signal from Data Source to alert Printer(/ operationin systems not supplying CC. (Data Terminal Ready) set by the printer to reflect Ready/Busy status, Faults or ON LINE/ LOCAL condition depending on Strapping Options set (see Table 5-1), J24and J25 hardware jumpers permit selection of CD lead ON when power is applied, or to be controlied by the Intertace Controller chip, =P (+12.V) provides a voltage source to the interface that is protected by a 1/4A Fico fuse on the ECPU board -P (-12V) provides a voltage source to the interface that is protected by a 1/44 Pico fuse on the ECPU board, sca (Secondary Request to Send) permits printer status to be reflected in the same manner as the Ca lead through the intertace Controller chip instead of directly by the microprocessor Serial Output Data lead control to the CA lead. TABLE 5-1, SERIAL INTERFACE STRAPPING OPTIONS (IN PRIME OPTION MENU ITEM 4) [orn ACTIONWnENSET OP ACTION WHEN SET “ACSET Tnassigned 17 Unassigned Unassigned Ye Unesigned Unassigned 1s Unassigned 1 2 3 4 Ready/Busy status via lead SCA 20 5 Ready/Busy status via / 21 6 Ready/Busy status via 200 MS Break 22 7 8 Local/On Line status via lead SCA Local/On Line status via / Local/On Line status via 200 MS Break Ready/Busy status via lead CD 23 Local/On Line status via lead CD Ready/Busy status via lead CA 24 — Local/On Line status via lead CA @ Unassigned 25 Unassigned 10 Unassigned 26 received enables transmission 11 “Unassigned 27 Active state of SCA Low 12 Fault reported via lead SCA 28 Active state of CD Low 13 Fault reported via /KDCH 29 _ Inhibit Parity Checking 14 Fault reported via 200 MS Break 30 Enable Two Stop Bits 48 Fault reported via lead CD 31 Inhibit Transmit 16 Fault reported via lead CA 32__ Active State of CA_Low OPT.# ACTION WHEN SET opt. # ACTION WHEN SET "Br SET 1. Selects 8 Bit Data Word 2 Parity Bit Disabled 3 Butler Expansion Disables 4 DSR Required for 061/03 Transmis- sion when J22 on ECPU is “IN.” ‘With 84 “OUT,” DSA has no effect on / Transmission 5-92 Reserved. Must Be Out. GENICOMTABLE 3-10, PRINTER CONFIGURATION AFTER INITIALIZATION. GEK-88402 THE PRESENT CONFIGURATION IS: (00506103) 1. Font: Style ~ (44A506152) Draft CPI - 10.0 Country - USA Mode - Normal Ribbon Type- Black-Fabric. 2. LPI- 6 + appuies onty to 3. Forms Control: ‘MULTICOLOR PRINTERS Form Length - 11.0* Top Margin - 0.0" Bottom Margin- 0.0* 4. Interface Control: Interface Type - Serial Input buffer length 0512 Interface Straps At ° 1 2 3 12345678901234567890123456789012 80000000000000000000000000001 000 Interface Straps B: ° 1 z 3 12345678901234567890123456789012 90000000000000000000000000000000 Speed - 1200 Parity - Space 5. Margin Setting Left Margin - 0.0* Right Margin - 13.6° 6. Horizontal Tab Stops: None 7. Vertical Tab Stops: None 8. Printer Control Straps: Printer Straps Az 0 1 2 3 12345678901234567890123456789012 100000001 11100000000000000000000 Printer Straps B: ° 1 2 3 123456789012345678901 23456789012 00000000000000000000000000000000 Press the number “O" to return to normal operation. To continue modification select (1-8). 312 GENICOM