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ATTACHMENT 1
GENERAL FACILITY INFORMATION
Fourche Creek Wastewater Treatment Plant
1.
Facility Name:
Activated Sludge Wastewater Treatment Plant
2. Type of Facility:
3.
Population Served:
Present:
_18
_ 7.
.,.!-4
_ 5_
______
_
Design:
187 ,452
4. Flow:
Average
Maximum
Peak
Present
Design
10.25MGD
12MGD
13.61 MGD
24MGD
32.83MGD
52MGD
5. Water Quality:
Assumed
Actual
Source: Plant Data Jan 1998 - April 2009
Effluent:
Influent:
BOD5
166
12.3
TSS
182
mgll
10.0
NH 3-N
14.5
mg/l
mg/l
m II
I 19.1
mg/f
Basis for Assumptions, if made:
6.
Is the system above the 1DO-year flood plain?
7.
List Treatment System:
a.
No
Existing:
1
b.
Yes
Screening
2.
Grit Removal
3.
Primary Clarification
4.
Aeration
5.
6.
.. 7.
Secondary Clarification
Chlorine Disinfection
Dechlorination
8.
Anaerobic Sludge Digestion
5.
Secondary Clarification
Proposed:
1.
Screening
2.
Grit Removal
6.
Chlorine Disinfection
3.
Primary Clarification
7.
Dechlorination
4.
Aeration
8.
Anaerobic Sludge Digestion
ATTACHMENT 7
CLARlFIERS
1. Type: Circular Secondary
2.
Number of Tanks: 1
3. Surface Dimensions (ft):
Width
__
Length
__
4.
Sidewall Depth: 19.58 ft
5.
Detention Period (minutes):
At design flow 346
6.
Diameter 1 70
At peak flow 80
2
Overflow Rate (gpd/ft ):
At design flow 1200 At peak flow 52MOD (27MOD in New C larifier)
7.
2
Surface Area: 22,698 ft
Little Rock Wastewater: Fourche Creek Wastewater
Treatment Plant Improvements, Schedule 2
Secondary Clarification - Design Calculations
Prepared by: Aaron Benzing, P.E. - Camp Dresser & McKee, Inc. (COM)
The following design calculations are provided to demonstrate conformity with the 2004
Edition of the Recommended Standards for Wastewater Facilities (Ten States Standards).
These design calculations also highlight areas where the design may deviate from the
Standards and provide the necessary justification.
Design Criteria
Plant Minimum Flow - 4 MOD
Plant Average Flow - 12 MOD
Plant Maximum Month Flow - 24 MOD
Plant Peak Day flow - 36 MOD
Plant Peak Hour Flow - 36 MOD
Plant Future Peak Hour Flow - 52 MOD
Non-Potable Water System Peak Flow - 1 MOD
Proposed Clarifier Average Day Flow - 6.5 MOD
Proposed Clarifier Peak Hour Flow - 27 MGD
Secondary Clarification
Minimum Side Water Depth - 12 ft
2
Maximum Surface Overflow Rate at Design Peak Hour Flow - 1,200 gpdlft
2
Peak Solids Loading Rate - 50 Ib/day/ft
Minimum Freeboard - 2 ft
Average MLSS = 3,000 ppm
Average Recycle Rate - 33% (4 MGD)
Maximum Recycle Rate - 150% ( 18 MGD)
Waste Sludge Pump Capacity - 25% (3 MOD)
CDM ------
Page 1
Fourche Creek WWTP
Design Calculations
CHAPTER 70
Section 72
SETTLING
DESIGN CONSIDERATIONS
Section 72.1 - Dimensions
The length of flow from the inlet to the outlet is approximately 80 feet. The vertical side water
depth is designed to be a minimum of 17 feet.
Section 72.232 - Surface Overflow Rates: Final Settling Tanks - Activated Sludge
The Fourche Creek WWTP utilizes the step feed and contact stabilization variations of the
activated sludge process. The maximum surface overflow rate at the proposed clarifiers design
2
2
peak hourly flow of 27 MGD is 1,200 gpdlft . The peak solids loading rate is 37 Ib/day/ft .
Section 72.3 -Inlet Structures
The proposed clarifier was designed with a energy dissipating inlet (EDI) with a maximum inlet
velocity of 1.5 ftlsec. Openings are included at the top of the EDI to prevent scum and floatable
materials from accumulating inside the ring.
Section 72.4
72.41
Weirs
General
The overflow weirs have been designed with 4 inches of adjustment to allow for correction if
required due to differential settling of the tank. This is twice the typical allowance for circular
clarifier weirs. The additional adjustment capability was included due to the large size of the
proposed clarifier.
72.42
Location
The secondary effluent weirs are located on the clarifier's periphery. They are located
approximately 3 feet from the clarifier wall.
72.43
Design Rates
The design weir loading rate at the design peak hourly flow of 27 MGD is approximately 52,400
gpdllinear ft. It is CDM's position that weir loading rates have no bearing on the performance of
a properly designed clarifier. When a clarifier is designed properly, settleable solids have been
removed prior to the weir so velocity over the weir does not present a risk of drawing solids out
of the tank. In addition, a Stamford Baffle is included in the design of this clarifier to further
minimize the possibility of solids carryover. The function of the weir in the proposed clarifier
design is to minimize short circuiting by evenly distributing the flow across the entire clarifier.
72.44
Weir Troughs
The weir troughs have been designed to prevent submergence at the peak hourly design flow
assuming a 100 year storm level on the plant's receiving stream (Arkansas River).
CONI
Page 2
Fourche Creek WWTP
Design Calculations
Section 72.6
Unit Dewatering
The proposed clarifier is designed to be dewatered using the proposed RAS Pumps.
Section 72.6
Freeboard
The proposed clarifier is designed with a minimum freeboard of 2.5 feet.
Section 73
Section 73.1
SLUDGE AND SCUM REMOVAL
Scum Removal
A full surface scum collection system is included in the design of this clarifier. The scum will be
pumped to the plant's anaerobic digesters for treatment.
Section 73.2
Sludge Removal
Mechanical sludge collection and removal systems are included in the design of this clarifier.
Sludge withdrawal rates are set for an average flow of 4 MGD and a peak flow of 18 MGD. The
sludge withdrawal line is designed to have a maximum velocity of less than 3 fUsee to minimize
shearing of the floc.
73.21
Sludge Hopper
The proposed clarifier is designed with a sludge withdrawal ring in lieu of a traditional sludge
hopper. The purpose of the ring is to minimize short circuiting of mixed liquor through the
clarifier allowing the solids to be removed with a higher percent solids concentration.
73.23
Sludge Removal Pipeline
Per standard design practice, the sludge withdrawal line is designed to have a maximum velocity
of less than 3 fUsee to minimize shearing of the floc.
73.24
Sludge Removal Control
The sludge withdrawal rate will be controlled by the proposed variable speed RAS pumps.
Magnetic flow meters are included in the design to provide a means of measuring the sludge
removal rate.
Section 92
Section 92.4
92.41
BIOLOGICAL TREATMENT
Return Sludge Equipment
Return Sludge Rate
The design minimum return sludge rate is 33% of the plant's design average flow. The design
maximum return sludge rate is 150% of the plant's design average flow. The rate of sludge
return will be varied by the operators by means of the proposed variable speed RAS pumps.
92.42
Return Sludge Pumps
Page 3
Fourche Creek WWTP
Design Calculations
All three of the proposed RAS pumps have the same capacity. The maximum return sludge
capacity ( 18 MGD) can be obtained with one pump out of service. A positive head (or
submerged suction condition) is provided for the R AS pumps. The pumps have 24" suction and
discharge connections.
92.43
Return Sludge Piping
The RAS discharge piping is 24 inches in diameter and is designed to maintain a velocity in the
range of 2 - 5 ftlsec. Devices are included to allow for sampling of the R AS.
92.44
Waste Sludge Facilities
The waste sludge pumps are designed with a capacity of 25% of the plant's average daily flow
and with adequate turn down capacity. The waste sludge flow will be controlled by variable
speed submerged suction pumps and measured by magnetic flow meters. Sludge will be wasted
to the plant's anaerobic digesters for additional treatment.
CDM
Page 4
ICDM
Job #: 8521-64020
Client:Little Rock Wastewater
CHK By/Date: Sun 03/18/09
Project:Fourche Creek Hydraulic Upgrade
RVW By/Date: Keenan/03/06/09
Detail:Existing Secondary Clarifiers
Calc By: Benzing
Date: March 2. 2009
Calc #: _______
Secondary Clarifier Design
Fourche Creek WWTP
1.0 Purpose/Objective
Perform calculations necessary to design the new circular secondary
clarifier for the Fourche Creek WWTP in Little Rock, AR
2.0 Procedure
I. Calculate acceptable surface overflow rates
2. Calculate minimum required surface area and clarifier diameter
3. Size Energy Dissipating Inlet
4. Size Flocculating Feed Well
5. Calculate Weir Loading Rate
6. Calculate Solids Loading Rate
3.0 ReferencesjData Sources
Recommended Standards for Wastewater Facilities (2004 Ed.) - Chapter 70
Flow Data -Fourche Creek WWTP
International Water Association (lAW)
4.0 Assumptions
Includes:
Design Peak Day Flow
Average Day Flow
15% Increase in Surface Overflow Rate Allowance Due to Clarifier Optimization Features
Acceptable Surface Overflow Rate
27 MGD
6.5 MGD
Average Flow -50 gpd/ft2 x side water depth x 1.15
Max Month Flow -70 gpd/ft2 x side water depth x 1.15
Peak Day Flow -100 gpd/ft2 x (side water depth -1) x 1.15
Average MLSS
Peak Solids Loading Rate
Peak Weir Loading Rate (Peak design hourly flow)
3,000 mg/i, 50% Recycle Rate at Peak Flow
=
50 lb/day/ft2 (from 10-States Standards)
=
30,000 gpd/lin ft (Ten States)
Circular Clarifier with EDI & Flocculating Feed Well. Center feed, periferal draw, inboard
launders.
MLmax
Center Column Velocity
Velocity at exit ports < 1.5 ft/sec, HRT in ED! approx 10 seconds
Peak Day
100% Average Day (RAS). MLavg
<
2.5 ft/sec @ Q max and
<
Qavg + 50% Qavg
1 ft/sec @ Q average
Flocculation Feed Well Vertical Velocity < 2.5 ft/sec @ Q max and
Feed Well Horizontal Velocity
MathCAD V14
P:\8521 - LRWU\64020 - FCWWTP Hydraulic
<
1 ft/sec @ Q average,
90% of Vertical Velocity
Saved 8/27/200910:13 AM
Page 1
ICOM
Calc By: Benzing
Date: March 2, 2009
Calc #:. _______
Job #: 8521-64020
Client Little Rock Wastewater
CHK By/Date: Sun 03/18/09
Project:Fourche Creek Hydraulic Upgrade
RVW By/Date: Keenan/03/06/09
Detail:Existing Secondary Clarifiers
5.0 Calculations
Peak Day & Hour Flow
Max Month Flow
==
Qpd:=
Qmm
Average Day Flow =
27 mgd
:==15 mgd
Qavg :==
gal
gpd==
day
ppm
==
6,5 mgd
1000000
Calculate Acceptable Surface Overflow Rates:
Side Water Depth =
SWD:==
17
gpd
Surface Overflow Rate at Average Day =
SORavg :=
50 2
ft
Surface Overflow Rate at Max Month =
SORmm :==
70
Surface Overflow Rate at Peak Day
SORpd :==
==
Surface Overflow Rate at Peak Hour per Ten States =
SWD
1,15
SWD
1,15 == 1368.
gpd
2
ft
Qavg
Aavg :=
SORavg
Max Month =
Amm:=
Peak Day
Apd:=
Peak Hour (10 States) =
Qmm
SORmm
Qpd
SORpd
:==
2
6649,6164ft
10961ft
==14674ft
Qpd
--'--
SORph
SORph :=
1200
2
22500ft Diameter
avg
4. mm
Pd
Pd
2
ft
gpd
1840. 2
ft
J
:
J
:
J
:
J
Diameter =
==
gpd
gpd
Diameter =
Diameter =
978.2
ft
gpd
Calculate Minimum Surface Area:
==
==
100 - .(SWD -1) .1,15
2
ft
ft
Average Day
gpd
92ft
== 118ft
137 ft
==
169 ft
Set Clarifier Diameter at 170 ft based on Peak Hour SOR at 1200 gpd/ft2
Clarifier Diameter
:=
Clarifier Area
170ft
At :=
n.D
==
22698 ft
Calculate Diameter of Center Column:
MLmax
:==
Qpd + Qavg
== 34 mgd
MLavg
4.
:==
Qavg +
,5
Qavg ==
10 mgd
MLmax
2.5
Minimium Diameter at Peak:
MathCAD V14
P:18521 - LRWUI64020 - FCWWTP Hydraulic
Dp :==
sec
Saved 8/27/200910:13 AM
==61.7.in
Page 2
CDM
Job #: 8521-64020
Client Little Rock Wastewater
CHK By/Date: Sun 03/18/09
ProjectFourche Creek Hydraulic Upgrade
RVW BylDate: Keenan/03/06/09
Detail:Existing Secondary Clarifiers
4-
Calc By: Benzing
Date: March 2, 2009
Calc #: _______
MLavg
ft
1-
Da
Minimium Diameter at Average:
Say minimum center column diameter
Use 6 exit ports, max exit velocity
:=
sec
"IJ
52,6 - in
62 in
1.5 ftlsec:
Port Area
MLmax
=
ft
= 5,8ft
1,5--6
sec
Size ports as 22-in wide by 38-in tall, set top of ports at 3" above max water level
Calculate Pertinent Dimensions of EDI:
Set diameter of EDI at approximatly 10% of clarifier diameter or 17ft
Calculate minimum depth of ED!:
Set depth of EDI at 41 in. Set top of EDI at 3" above max water level
Assume 12 exit ports, velocity at exit ports < 1.5 ftlsec at peak flow
__M_L_m_a_x_
Calculate minimum ED! port area:
ft
= 2
1 5- -12
, sec
ft
,9
Size ports as 16-in wide by 28-in tall, set top of ports at 3" above max water level
Calculate Size of Flocculation Feed Well:
Calculate minimium diameter of Feed Well:
4-
MLmax
4-
min
min
39,8ft
----
Set diameter of Flocculation Feed Well at:
Vvmax
MLmax
ft
:= ...----
7T
(FFd)
ft
1,5-
2,5
----
MLavg
= 1.6 ---
min
:=
MathCAD V14
P:18521 - LRWU\64020 - FCWWTP Hydraulic
27,7ft
:= 50ft
FFd
Vvavg
MLavg
.,..----_
7T
2
(FFd)
= 0.46 -
ft
--
min
Saved 8/27/200910:13 AM
Page 3
Job #: 8521-64020
Client Little Rock Wastewater
CHK BylDate: Sun 03/18/09
Project Fourche Creek Hydraulic Upgrade
RVW By/Date: Keenan/03/06/09
Detail:Existing Secondary Clarifiers
Calc By: Benzing
Date: March 2, 2009
Calc #:
_
______
------
tVv
------------
.
.
_ . __.,'
Vh
Q/A
Q/(u
At Qmax: Vh Q/lu
At Qavg: Vh
At Qavg, d
I_f-
d)
(d 2.5)]
ft
.9.1,5-,
0.9
VV
MLavg
Horizontal Velocity (Vh)
-=---
----
, ft
43
min
At Qrnax, d
MLmax
ft
,9.2.5-,
2.5ft
11 ,3ft
min
Set Depth of Flocculation Feed Well at 5 ft - 8 in
Set Clarifier Side Water Depth at 17ft
Calculate Size of Effluent Launder:
MathCAD V14
P:\8521 - LRWU\64020 - FCWWTP Hydraulic
Saved 8/27/200910:13 AM
Page 4
lalM
Job #: 8521-64020
Client Little Rock Wastewater
Calc By: Benzing
Date: March 2. 2009
CHK BylDate: Sun 03/18/09
Project Fourche Creek Hydraulic Upgrade
RVW BylDate: Keenan/03/06/09
Detail:Existing Secondary Clar,ifiers
Calc #: ______
Effluent 'launder Serves as Density Current Baffle
Baffle Width =18" + (Clarl. D' - 30') x 0.2"
Example:
Clarifier Diameter = 100Ft
Density Current Baffle Width
= 18" + (100 - 30) x 0.2"
= 32"
Baffle Width =
18in + (170 - 30) 0.2in = 46
in
Calculate Weir Loading Rate:
Weir Length =
WL:= 1\. [170ft - (36in
Weir Loading Rate =
Qpd
--
WL
52405.
2)]
gpd
-
ft
515 ft
.
> 30,000 gpd/lm ft Suggested by 10 States
Calculate Solids Loading Rate (Peak Day Flow):
Assume MLSS = 3,000 mg/I, 100% Avg Day RAS:
Ib
8.34-. (MLmax). 3000ppm
gal
At
< 50 Ib/sf x day Max Required by 10 States
_
2
ft . day
6.0 ConclusionsjResults
I.
Side Water Depth = 17-ft
2.
Clarifier Diameter = 170-ft
3.
Center Column Diameter = 62-in
4.
Use 6 Center Column Exits 22-in Wide x 38-in Tall, Set Top of Ports 3" above Max Water Level
5.
Use 17 ft Diameter EOI, 41-in deep. Set Top of EDI 3-in Above Max Water Level. Use 12 EDI
6.
Use a 50-ft Diameter Flocculation Feed Well, 5 ft - 8 in Deep.
7.
Use 46-in Wide Effluent Launder
Exit Ports, 16-in Wide by 12-in Tall.
MathCAD V14
P:18521 - LRWUI64020 - FCWWTP Hydraulic
Saved 8/27/200910:13 AM
Page 5