Ot reel g Corea Y and Linear motion CeraPIONEERS IN ELECTRONIC SPEED SWITCHES Over 1,50,000 units in operation for over 28 years ‘Monitoring Speed is essential in any automation process. Speed of any equipment driven by an electric motor can vary due to a variety of reasons eg, overload, underload, breakage of transmission parts etc. In case of open loop contol, a speed monitoring device is useful to either give an alarm oF to ‘switch off the motor. In case of a closed loop contol, e.g. D.C drive or V/F drive, a feedback is required (4-20 mA01 0-10 V) to take corrective action. Jayashree Electron has been manufacturing Electronic Non- Contact type speed switches and speed monitoring systems for over 28 years. We have more than 0 different models to suit individual applications. Over 1,50,000 units are in operation throughout the country. By continuously upgrading to the latest technology, our speed moritaring units keep pace with time. With over 1000 satisfied customers we are committed to maintain high quality reliability and promptaiter sales service. The Electronic Speed Switches (Zero Speed, Under speed or Over Speed), Speed indicators, and Speed Transducers find wide applications in different industries. Some typical applications areas below: Thermal Power Plants, Steel Plants: Sequential stat {stopping of conveyors, overspeed safety for conveyors. Cementifertilizer: Conveyor Belts, Agitator teclaimer, Mixers, Crushers, Bucket Elevators, F: Sugar, Chemical and Process Industries: ‘Machines, Fluid Couplings. Large Machines: Locked Rotor Protection. Teatile, Paper, Packaging and Automatic Manufacturing, lines: “Speed feedback, synchronisation, safety interlocks ete Ports / Docks: Conveyor Safety, Auto Routing. Following operational features are available for different models. Appropriate model with relevant features should beselectedas per application requirement. Duty: Underspeed / Overspeed /Zeraspeed Enclosures + IP 30 /IP 55/ IP 65 in Plastic, CA, Cl, Polycarbonate. Flameproot enclosures with ERTL certificate forGas Group, Band IC. Supply voltage: 12/24/110/240V AC/DC. Speed Setting Range : Single range in 1-10 ratio fr specific application foran equipment runningat fixspeed, Standard Speed ranges are 110 10 RPM 5 to 50 RPM 10t0 100 RPM. 5010 500 RPM 1000 1000RPM 500 to S000 RPM Nonrstandard anges can be provided on request. A single Unit covering from SRPM to S0ODRPm (muitirange) 1s avaliable for specific application. + Time Delay: Builtininitial by pass or nuisance tripping time delay. + Ousput Contacts: Standard combi 2NO+2NC, 1€/0 oF 2C/0. ions of INO+ING, + Output Signals: 2) 0-10 V/ 420 mA Proportional to specified speed ange b)R5485/RS 232 / MODBUS + Display : 2) Dot LED for supply ON / Relay ON b) speed Pulses Digital Seven Segment ED display up to 6 digits tor speed. + Speed setting options : 2y potentiometer / Keypad Series RM 224 / RM E21/RM C21 / RM P24: These units Consist of two parts namely the Monitoring unit and the Non-cantacttype speed sensor probe. jonitoring unit : These are available in a variety of sures suitable for projection / flush mounting as ‘oaning Style | Protection Grae| Enslosure Material Pecjocion Wal | 1P30 Pse 7M iP 58/08 Aobust ONUABS Flame Proot__| GAGlas por Requrerent flush] Pana Front] P30 Ms/Pastic b)_ Speed Sensing Probe : The speed sensing probes are available with different operating principles. Please refer to our Proximity Switches bulletin for general operating features and specifications of individual type e.g. inductive, Magnetic, Optical. For standard application, we offer M 30 size Inductive type sensor. This has a Ni-Cr plated brass threaded tube totally epoxy sealed to render IP 68 crade of protection. The probe is provided with built in 2 m long PVC flexible cable of 0.4 sq mm size, Different types of robust protective endosures are available to provide additional mechanical pratection 1) Special Model Type RM D13/ 15: This is avery compact and convenient type of speed switch suitable for Monitoring speed and to give signal to PLC /DCS, it consists of only a Tubular enclosure (ike standard Sensor Probe) with built on cable. The flag sensing circuit, the pulse rate comparing circuit and the culput diiving circuit are all incorporatedin onehousing.The speed/motion of rotating /moving object is sensed by a on-contact Inductive type sensor. The sensor probe is installed with its sensing face in close vicinity of rotating object. The metallic pieces (flags) with specified dimensions are tabe mounted on the rotating abject. When these flags pass across the face of the probe, the frontally tadiated electromagnetic field of the probe is damped which Is converted to acorresponding output pulse. These pulses are led to the monitoring unit via a separate interconnecting cable. The sensor Probe canbe mounted up to maximum distance of 100 meters from the monitoring unit, These pulses are digital in nature and the circut is designed to work in electrically noisy area However, the interconnecting cable should be of minimum 0.5 sq. mm. sizo, An LED provided on rear side of the probe gives visual indication for sensing of the flag, In case of sensors ther than inductive type, the pulses genereted can be connected as specified for the individual sensor. The monitoring units are available in different types of circuits as per requirement. Standard units consists of our ‘own design HYBRID circuit incorporating digital ICs. The speed dependent pulses generated by Sensor Probe are compared with a reference frequency generator, end an effective output signalis produced to drivean output relay at the preset speed value The new advance models incorporate Microcontroller based Oe Soe a: Une Oe Se 5 undespel ot sequen staring 6 Sipser aid r/c we “Tims Dale Frtro/ Outpt Lole acim am a a To no. sen NC Stent Display Fatty i We ly Do Dit sr Example (KXXX] DX] (CA) Probe Se aia! S080 dex gh (ot Anaromin cis 120 dane >} 02 Enrsis Stn tox ter 05 ut Loa eat 000 oe Prob Enclosure ia near Fk [sssiine ac se ute L__, |re rateiv entoare tomers Cup es ener suna(cas A) [set toy Monto Cat A) ripe conacs Noniorng Unt EaclesureDetais [os [ok cae Ae E28 2|a)2)8 1818 ange Selector Switch i alae als 110 ______5} eine pitino Tre pt sant seh ‘he mede! wn industial CA grade enclosure anc having under-speed duty and na ive deay wih standard N30 sensor probe is as gen bein ‘RM E211-1D CA-11-B30 ‘Special Applications Speed switches for specific applications as below are available. Please refer works for more details. ') Crane Application : Special models ate available for over speed safety of Hoist crane it) Plugging Duty : Model with specific operation of output relay for plugging duty application. The speed switch senses the speed of the rotating object near zero speed and switches off the reverse sequence supply connected to the motor iit) Cable Winding Machine : Special controller unit to take inputs from multiple no. of probes are available for ‘monitoring muttiple shaft machine. The unit has got a single ‘output relay which gives a signal if any of the sensor stops calving pulses: 1V) Defense Applications : A very high precision (12 bit ‘microcontiolles) unit for measuring and display speed of a bullet or nigh speed projectile launcher. the unit incorporates aspecaloptical / magnetic type sensor.PRODUCTS FOR CONVEYOR BELT SAFETY For 2 Buk Material handling conveyor it is essential 10 know the loaded condition of the belt. This helps ta save energy oF to actuate safety devices, like belt sprinkles for conveyors handling coal. The Series RM E214BL is specially designed to sense the belt Load condition (Full loaded or Empty) by sensing the vertical displacernent of Belt and also running speed af the belt. It gives separate output signals for belt Load condition and for healthy running speed. The unit is adjustable to sense belt defectionof 5-39 mm. ‘The RPMrange is selectable as per the standard RMseries ‘models. Digital display for speed is aveilable as an option. The Conveyor Belt can get torn off duc to sharp metal pricesandstiay objects.and can lead toheavy lossesit not detected in time. The series OBS 405 is an Infra -1od ‘optical barrier system which detects the falling material from the bottom of a running conveyor. This is available in different sensing beam channels as 6/8/10/12/16 depending upon the type of material The transmitter and receiver units are to be mounted at a gap of 0.5 to 2 mtrs. depending upon conveyor size and load. The monitoring unit operates an output relay whenever ‘material spillage is sensed. The monitoring unit can be ‘mounted ata distance up to 10 mtr. from the sensor pair. The Series RMB13 are precise speed to current transducers. The unit gives a 4-20 MA output signal proportionate to the input speed signal The units are available in standard 35mm DIN rail mounting style and also with 2 special cast aluminum P65 gradeenclosure. The unit has a Zero and span adjustment facility Theconversion accuracy is within + 2%LEVEL MONITORS FOR SOLIDS / LIQUIDS [RF Point Level Sensor Series Sw 620 the RF Point Level Sensor This is a most rugged and proven Sensor for monitoring Level in a chute. Thisisvery usetul for monitoring Chute blockage. It is a special heavy duty disc/ flange mounted probe. The probe senses only the steady Level of coal iamps and does not actuate due to falling material dust or humidity, The effect of cable capacitance and drift with temperature is eliminated by using a driven shied arrangement. the controller unit operates an output relay whien the coal level reaches near the sensor face. The probes are available for working temp. up to 200" c. Probes of cfferent types are availableforspeciticapplication ike telescopic Teflon coated etc The Tit Switch Level Sensor is a very rugged and proven instrument for ‘monitoring Top Level of bulk material stored in an open space or ina bunker/ silo. thas a special level detecting probe which beyond a preset angle due to piling of material. The Sensor Probe is available in a robust MS tube for solids ‘anda Light duty plastic tube for food grains and fertilizer. Special models for use inHazardous environment are available. special models for ‘+ High Temperature ‘= Welding application «Sizes from 4 mm to 80 mm, ‘The Ultrasonic Level Sensovs of the Series SW 426 are vety useful for sensing high levels (up to 10 2Omtrs. )of Liquids or slurry material. Ihe Sensor gives & 4=20mA output signal to the controller and it wll operate relaysat preset high and Low Levels. Separate probes are avaiable for sensing water levels of 5/10/15/20 mtrs. PROXIMITY SWITCHES , Ultrasonic i 2 All international shapes Square, Tubular, Block, Button, Slot atc. JAYASHREE ELECTRON PVT. LTD. Works £124, ')'Bloce, MIDC Bhosari Puna 414 096, Tel, :020-77121295, 30681943. Fax :020-25497253 siles@jayashraeccoin Website: wwwjayashree.coin