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R Ph Y Ph B Ph

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L2

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KVAR
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smallest
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PFUPPER.

PFUPPER.

- KW.

KW.

KVAR
(Cap)

$ #

5,0 *5.

&
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KVAR
(Ind)

PFLOWER.

smallest
Capacitor bank
KVAR X 2 width.

PFLOWER.

- KW

KW
PFUPPER.

PFUPPER.

KVAR
(Cap)

+
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8 *5B J

KVAR
(Ind)
smallest
Capacitor bank
KVAR X 2 width.

- KW

KW.

PFLOWER.

PFLOWER.

PFUPPER.

PFUPPER.

KVAR
(Cap)

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Load CT feedback

L
O
A
D

SUPPLY

Panel
incomer

Ph

Ph

L1

Rear side connections

for meas. voltage, load
CT sec & cap. CT sec.

Ph

RS RS
YS YS
BS BS
RS
YS
BS
1 5
1 5
1 5

L2

RS RS
YS YS
BS BS
RS
YS
BS
1 5
1 5
1 5

Capacitor
current CT
feedback

Output commands.
Com

K1

K2

C1 C2 C3 C4 C5 C6 C7 C8

K1

K2

K3

K4

K5

K6

K7

K8

Step-1
+
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Rear side terminals measurement

voltages, measurement currents, capacitor
current, auxiliary voltage
Voltage feedback connections

Auxiliary voltage connections

415V, 3Phase, 3Wire

415V, 1Phase

R Y B
Ph Ph Ph

L1 L2

RS RS
YS YS
RS
YS
1 5
1 5

BS BS
BS
1 5

RS RS
YS YS
RS
YS
1 5
1 5

BS BS
BS
1 5

Load current CT connection

Capacitor current CT

Example: For R-phase CT,

Select either RS1 (1A) or RS5
(5A) along with RS (common)
Similarly for Y-phase and Bphase.

Example: For R-phase CT,

Select either RS1 (1A) or RS5
(5A) along with RS (common)
Similarly for Y-phase and Bphase.

Selectable 1A or 5A

Selectable 1A or 5A

+
- 10 -

&

) $& ,

Bottom side terminals output

commands, auxiliary input & outputs and

communication
Output commands to capacitor contactors.
8 outputs for BR5008 & 16 outputs for
BR5016.

Auxiliary input

COM = common,
AI1C = common,
AI1 = 120 - 230Vac C1C8 (or C16) = potential free
relays, 5A, 230Vac
AI
1C

AI
1

COM C1

C2

C3

C4

C5

C6

C7

C8

COM C9 C10 C11 C12 C13 C14 C15 C16

D D
G TX RX
+

AO
2C

Data communication port. Two

options are possible depending
on configuration of DIP switch

1. RS485 on [D, D+, G] if

DIP positions 1 & 3 are
ON.
2. RS232 on [TX, RX, G] if
DIP positions 2 & 4 are
ON.

AO
2

AO
1

Auxiliary outputs 2nos.

Potential free 5A, 230V

AO1 = 230V ac,

AO1C = common,
AO2 = 230V ac,
AO2C = common

+
- 11 -

AO
1C

&

) $& ,

Terminals available on sides

DIP switch selector for communication,

temperature sensor terminals

Terminals on left side of

controller DIP switch for
selection of communication
protocol through port
available on bottom side.

OFF

ON

1. Positions 1 & 3 ON =
RS485 enabled.
2. Positions 2 & 4 ON =
RS232 enabled.

Selecting both sets of terminals

will not allow any data
download.

TSO

TSI

Temperature sensor input

terminals provided on top side.
Use only the sensor type
PT100 (not provided with
controller).

PT100 temperature
sensor.

+
- 12 -

&

) $& ,

Front fascia

LCD screen, LED indications

PF=1.00 IND A OK
!
!

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Front fascia

LCD screen, RS 232 communication port

(

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Front fascia
Keyboard
; "#
!

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4"
4"

UP key. Used to scroll up the menu screen;

increment values when entering numbers.
Also used for changing the status of banks.
DOWN key. Used to scroll down the menu
screen; decrement values when entering
numbers. Also use to change status of bank.
RIGHT key. Used to shift the cursor to right;
also used to increase the contrast of LCD in
default display screen mode.
LEFT key. Used to shift the cursor to left;
also used to decrease the contrast of LCD in
default display screen mode.
ENTER key. Used for entering a submenu
or for setting up values.

PROGRAM key. Used for selecting modes

of operation and editing of parameters
MEMORY key. Used to save all changes
made in Edit Parameters menu.

+
- 15 -

&

) $& ,

+
!
4" 8

$ / 4 "&

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PF=0.98 IND A OK
Display
Overall Values

#"
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Step KVAr

:
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8

%
5

Display
Aux-Function
Time: 12:45:45
Date: 23/06/08

&
4+)
&

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A8

8
4&

EPCOS India
BR 5008

"

! !%

+
- 16 -

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continued..
+
- 17 -

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&&

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continued..
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continued..

+
- 19 -

&

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! $.
* %

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Enable

:!
:
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If Password
Option is
Enable/Disable.

Disable

Enter Password:

****

%
8

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N

6 $
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

:!
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Select
1. Edit Parameter

Select
2. Auto Operation

Select
3. Manual Operation

#
+
- 21 -

&

) $& ,

#
Select
1. Edit Parameter

Select
2. Auto Operation

Select
3. Manual Operation

PF=0.98 IND A OK PF=0.87 IND M OK

)
'

&

'
'

Edit Parameters
General and IO
Edit Parameters
System

&
General parameters
Grid / transformer / APFC
system related parameters

Edit Parameters
Fault

Fault trip settings

Edit Parameters
Step

Capacitor bank step settings

Edit Parameters
Communication
Edit Parameters
Utilization Cntr

Communication related
parameters
Banks utilization counter

+
- 22 -

&

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4 $.

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continued..
+
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continued.

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+
- 24 -

&

) $& ,

5
PASSWORD

Enable

:1

CHANGE PASSWORD
: 0001
LOAD DEFAULT
No

:0

THD TO DISPLAY R/F

F-THD

:1

RESET ENERGY CNTR

No

:0

AUX IP1 FUNCTION

None

:0

AUX OP1 FUNCTION

None

:0

AUX OP2 FUNCTION

None

:0

% 0
#
#
% &
+
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$
Meas. Voltage

'

: 415
EXT-PT Ratio
0001.0:1
CUR CT Primary
Mains

: 1000

CUR CT Primary
Genr

: 0500

CAP CUR CT Prim

: 1000
PF Up Lim :
[Ind :1]

Mains
0.980

PF Up Lim: Mains
Ind : 1

[0.980]

PF Low Lim: Mains

[Ind :1] 0.970
PF Low Lim: Mains
Ind :1 [0.970]
PF Up Lim: Gen
[Cap : 0] 0.820
PF Up Lim: Gen
Cap:0

[0.820]

PF Low Lim: Gen

[Cap:0]

0.800

+
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continued..
- 25 -

&

) $& ,

PF Low Lim: Gen

continued.
Cap:0 [0.800]

& !

Mains Generator
Mains

!)

5 "

&
$
*
0 !
5
#" D M

:0

Phase Auto Sync

No

:0

)
!
*
(&
(

:15

Reset Auto Sync

No

"

"

Auto Sync Fault

Tol (%)

(
&

&

&'

"

#
&

:0

EXT. Temp. Meas

Disable

:0

*
Over voltage flt
Disable

:0

Over voltage
Limit

:115%

Over voltage
Resume

:110%

Under voltage flt

Disable

:0

Under voltage
Limit
Resume

:090%

#
I: #
I
@:
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+I !
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:085%

Under voltage

!!
0

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%

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B
!(
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&
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B &:
%
!!
@ $

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#"
A
#"
A
A
&

5
%

&

Over load flt

Disable

:0
:130%

Over load
Resume

?.
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+
B

:125%

Disable

:0

Under load
:020%

Under load
Resume

$$

:025%

$ 0* .
0 !
CC

5+

5+

&
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Under load flt

Limit

$ 0)
&

Over load
Limit

&.
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?.
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&
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!# 4
&+
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&

continued..
- 26 -

&

) $& ,

*
KVAR
(Ind)

Under Load settings:

PFLOWER.

1.25 X smallest
Capacitor bank

PFUPPER.
KW.
KW

UnderLoad.

No change band.
Capacitor Addition band.

KVAR
(Cap)

Capacitor Removal band.

For PFUPPER Inductive and PFLOWER Inductive :

1.25 X Smallest bank KVAR.

Under-Load KW value setting =

[tan{cos -1(PFLOWER)} tan{cos-1(PFUPPER)}]

For PFUPPER Capacitive and PFLOWER Inductive :
1.25 X Smallest bank KVAR.

Under-Load KW value setting =

[tan{cos -1(PFUPPER)} + tan{cos-1(PFLOWER)}]

For PFUPPER Capacitive and PFLOWER Capacitive:
1.25 X Smallest bank KVAR.

Under-Load KW value setting =

[tan{cos -1(PFUPPER)} tan{cos-1(PFLOWER)}]

+
- 27 -

&

) $& ,

continued.
Load Unbalance Flt
Disable

:0

Load Unbalance
Limit

:020%

Over CC Flt
Disable

:0

Over CC
Limit

: 130%
Over CC

Resume

:125%

Over CC Auto Restart

Disable

:0

Auto Restart Time

Seconds

: 0060

Under CC Flt
Disable

:0

Under CC
Limit

:095%

Under CC
Resume

: 097%

Int Temperature Flt

Disable

:0

Int Temperature
Lower Limit

: 50 Deg C

Int Temperature
Upper Limit

: 50 Deg C

CC THD FLT
Disable

:0

CC THD
Limit

:010%

CC THD
Resume

:080%

Step Health Chk

Disable : 0
Step CC Flt Tolerance
%

:10

Out of banks Flt

Disable

:0

NV RAM Battery Fault

Disable

:0

B
#
! 0B
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Important notes
The following applies to all products named in this publication:
1.

Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application. As
a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with
them than the customers themselves. For these reasons, it is always ultimately incumbent on
the customer to check and decide whether an EPCOS product with the properties described in
the product specification is suitable for use in a particular customer application.

2.

We also point out that in individual cases, a malfunction of electronic components or

failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in which
the malfunction or failure of an electronic component could endanger human life or health (e.g.
in accident prevention or life-saving systems), it must therefore be ensured by means of
suitable design of the customer application or other action taken by the customer (e.g.
installation of protective circuitry or redundancy) that no injury or damage is sustained by third
parties in the event of malfunction or failure of an electronic component.

3.

The warnings, cautions and product-specific notes must be observed.

4.

In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our
Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more
detailed questions, please contact our sales offices.

5.

We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
We also reserve the right to discontinue production and delivery of products.
Consequently, we cannot guarantee that all products named in this publication will always be
available.
The aforementioned does not apply in the case of individual agreements deviating from the
foregoing for customer-specific products.

6.

Unless otherwise agreed in individual contracts, all orders are subject to the current version
of the General Terms of Delivery for Products and Services in the Electrical Industry
published by the German Electrical and Electronics Industry Association (ZVEI).

7.

The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSMP, CSSP, CTVS, DSSP, MiniBlue,
MiniCell, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap,
SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K,
ThermoFuse, WindCap are trademarks registered or pending in Europe and in other
countries. Further information will be found on the Internet at www.epcos.com/trademarks.

+
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