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Design Calculation of HE

This document summarizes the design and calculations for a heat exchanger to cool syngas from 300°C to 30°C using water. Key parameters and calculations are shown, determining that a counterflow heat exchanger with 18 1-meter long 3/8-inch pipes would be required to transfer the necessary 1138.78W of heat. Iterative calculations determine the water outlet temperature would be 27.55°C to balance the heat transfer.

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anda
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47 views

Design Calculation of HE

This document summarizes the design and calculations for a heat exchanger to cool syngas from 300°C to 30°C using water. Key parameters and calculations are shown, determining that a counterflow heat exchanger with 18 1-meter long 3/8-inch pipes would be required to transfer the necessary 1138.78W of heat. Iterative calculations determine the water outlet temperature would be 27.55°C to balance the heat transfer.

Uploaded by

anda
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Thot out = 30oC

Asumsi = 4inch
Asumsi = 1inch

Water Tcool in = 27oC


CO Thot in = 300oC
Tcool out = ? oC

Gambar 1 Skematik operasi pendingin


Diketahui
1. Fluida panas adalah syngas yang didekati properties-Nya dengan CO dimana
Vh 10 m/s
Thot in 300 o C
Thot out 30 o C

2.

Fluida pendingin adalah air dengan debit aliran pompa 30 liter/menit berada pada
kondisi temperatur masuk 27oC.

Kalkulasi desain penukar kalor untuk mendinginkan syngas sebagai berikut

Design and Calculate By Rachmat Cahaya Putra

Syngas pada T

300 30
165o C 438K
2

438 400
0.8421

450 400 0.7483 0.8421


@438K 0.7708 kg/m 3

@438K

438 400
Cp 1.0484

450 400 1.0551 1.0484


Cp@438K 1.0535 kJ/kg K
Cp@438K

438 400
218

450 400 237 218


@438K 232.44 x 10 -7 Ns/m 2

@438K

438 400 k 31.8

450 400 35 31.8


k @438K 34.232 x 10 -3 W/m K
k @438K

Pr@438K 0.715

Design and Calculate By Rachmat Cahaya Putra

m h VA
m h 0.7708 kg/m 3 x 10 m/s x

(0.0254m) 2
4

m h 0.004 kg/s
maka kalor yang dilepas syngas
Qh m h Cph Th
Qh 0.004 kg/s x 1053.5 J/kg K x (300 - 30)K
Qh 1137.78 W

Koefisien konveksi pada bagian dalam pipa syngas (internal flow on horizontal tube)
4m
Re
D
4 x 0.004 kg/s
Re
x 0.0254 m x 232.44 x 10 -7 Ns/m 2
Re 8630.69 2300 turbulen
Nu 0.023 Re 0.8 Pr 0.33
Nu 0.023(8630.69) 0.8 (0.715) 0.33
Nu 29
hi Di
k
hi (0.0254m)
29
34.232 x 10 -3 W/m K
hi 39.08 W/m 2 K
Nu

Design and Calculate By Rachmat Cahaya Putra

Untuk fluida air, Tcool out diperoleh melalui iterasi panjang mengacu keseimbangan energi
Q in = Q out berikut tabel iterasinya :
Tci
(oC)

Tco
(oC)

T ratarata (K)

Cp @T rata-rata
(kJ/kg K)

27
27

53
28

313
300,5

4,1786
4,1789

Flow
rate
(kg/s)
0,5
0,5

27

27,5

300,25

4,17895

0,5

27

27,55

300,275

4,178945

0,5

Qcool
(W)
54321,8
2089,45
1044,73
8
1149,21

Berdasarkan Tabel, nilai Qcool yang mendekati Qhot dicapai dalam kondisi Tcool in =27oC dan
Tcool out = 27,55oC

Air pada T

27 27.55
27.275 o C 300.275K
2

300.275 300
855

305 300
769 855
-6
@300.275K 850.27 x 10 Ns/m 2

@300.275K

Design and Calculate By Rachmat Cahaya Putra

300.275 300
Cp 4.179

305 300
4.178 4.179
[email protected] 4.1789Kj/K g K
[email protected]

300.275 300
k 613

305 300
620 613
-3
k @300.275K 613.385 x 10 W/mK
k @300.275K

300.275 300 Pr 5.83

305 300
5.2 5.83
[email protected] 5.795
[email protected]

Koefisien perpindahan panas konveksi pada air sebagai berikut, dengan debit air yang
dialirkan pompa 30 lt/menit atau mass flow air 0,5 kg/s

Design and Calculate By Rachmat Cahaya Putra

Re

4m
Dh

4 x 0.5 kg/s
x (4 inch - 1 inch) x 850.27x 10 -6 Ns/m 2
Re 9830.79 2300 turbulen
Re

Nu 0.023 Re 0.8 Pr 0.33


Nu 0.023(9830.79) 0.8 (5.767) 0.33
Nu 72.61
Nu

h0 Dh
k

ho (0.0762m)
613.385 x 10 -3 W/m K
ho 584.486 W/m 2 K

72.61

Koefisien perpindahan panas menyeluruh sebagai berikut, dengan asumsi tebal pipa
diabaikan

Design and Calculate By Rachmat Cahaya Putra

1
1 1

hi ho
1

1
1

39.08 584.486
U 36.63 W/m 2 K

Log mean difference temperature penukar kalor

T1 T2
T
ln 1
T2
(Tho Tci ) (Thi Tco )

(Tho Tci )
ln
(Thi Tco )
(30 27) (300 27.55)

(30 27)
ln
(300 27.55)

Tlmtd

Tlmtd

Tlmtd

Tlmtd 59.76 o C

Luas perpindahan panas dihitung melalui

Design and Calculate By Rachmat Cahaya Putra

Q UATlmtd
1138.78W 36.63 W/m 2 K x A x 59.76 o C
A 0.520 m 2

Ukuran pipa yang dibutuhkan adalah, jika dipakai asumsi pipa 1 inch
A DL
0.520 m 2 x 0.0254m x L
L 6.519m

A DL
0.520 m 2 x 0.0095 m x L
L 17.43 m 18 m
Untuk membuat desain menjadi kompak, maka dibagi menjadi 18 bagian sehingga masing - masing
menjadi 1 m
Dikarenakan ketersediaan material di laboratorium hanya pipa 3/8 inch maka

Design and Calculate By Rachmat Cahaya Putra

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