FILE NO.

SM-CTV-G-013

COLOR TELEVISION

SERVICE MANUAL
MODEL NO. RT-21CH
CHASSIS NO. CH-16CA

Please read this manual carefully before service.

SERVICE MANUAL

TABLE OF CONTENTS
SAFETY INSTRUCTIONS AND MAINTENANCE .....................................1
X-Ray Radiation Precaution ...............................................................................................1
Safety Precaution ................................................................................................................1
Product Safety Notice .........................................................................................................2
Maintenance.......................................................................................................... 3

KEY ICS AND ASSEMBLIES ..................................................................................4

SYSTEM BLOCK DIAGRAMS ...............................................................................5
Structure Block Diagram .....................................................................................................5
Block Diagram for Supply Voltage System .....................................................................6

SERVICE DATA................................................................................................................7
Technical Data of Key ICs ..................................................................................................7
Service Data of Key ICs .....................................................................................................18
Waveforms of Key Points ...................................................................................................23

ADJUSTMENTS ..............................................................................................................29
Set-up Adjustments ..............................................................................................................29
Circuit Adjustments ..............................................................................................................31
Service Mode and Bus Data ..............................................................................................33

APPENDIX
Circuit Diagrams
Exploded View

SERVICE MANUAL

SAFETY INSTRUCTIONS AND MAINTENANCE

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE X-RAY RADIATION
PRECAUTION , SAFETY PRECAUTION AND PRODUCT SAFETY NOTICE
INSTRUCTIONS BELOW.

X-RAY RADIATION PRECAUTION

1. The EHT must be checked every time the TV is serviced to ensure that the CRT does not emit
X-ray radiation as result of excessive EHT voltage. The maximum EHT voltage permissible in
any operating circumstances must not exceed the rated value. When checking the EHT, use
the High Voltage Check procedure in this manual using an accurate EHT voltmeter.
2. The only source of X-RAY radiation in this TV is the CRT. The TV minimizes X-RAY radiation,
which ensures safety during normal operation. To prevent X-ray radiation, the replacement
CRT must be identical to the original fitted as specified in the parts list.
3. Some components used in this TV have safety related characteristics preventing the CRT
from emitting X-ray radiation. For continued safety, replacement component should be made
after referring the PRODUCT SAFETY NOTICE below.
4. Service and adjustment of the TV may result in changes in the nominal EHT voltage of the
CRT anode. So ensure that the maximum EHT voltage does not exceed the rated value after
service and adjustment.

SAFETY PRECAUTION
WARNING: REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY.
1. The TV has a nominal working EHT voltage. Extreme caution should be exercised when
working on the TV with the back removed.
1.1 Do not attempt to service this TV if you are not conversant with the precautions and
procedures for working on high voltage equipment.
1.2 When handling or working on the CRT, always discharge the anode to the TV chassis before
removing the anode cap in case of electric shock.
1.3 The CRT, if broken, will violently expel glass fragments. Use shatterproof goggles and take
extreme care while handling.
1.4 Do not hold the CRT by the neck as this is a very dangerous practice.
2. It is essential that to maintain the safety of the customer all power cord forms be replaced
exactly as supplied from factory.
3. Voltage exists between the hot and cold ground when the TV is in operation. Install a suitable
isolating transformer of beyond rated overall power when servicing or connecting any test
equipment for the sake of safety.

SERVICE MANUAL
4. When replacing ICs, use specific tools or a static-proof electric iron with small power (below
35W).
5. Do not use a magnetized screwdriver when tightening or loosing the deflection yoke assembly
to avoid electronic gun magnetized and decrement in convergence of the CRT.
6. When remounting the TV chassis, ensure that all guard devices, such as nonmetal control
buttons, switch, insulating sleeve, shielding cover, isolating resistors and capacitors, are
installed on the original place.
7. Replace blown fuses within the TV with the fuse specified in the parts list.
8. When replacing wires or components to terminals or tags, wind the leads around the terminal
before soldering. When replacing safety components identified by the international hazard
symbols on the circuit diagram and parts list, it must be the company-approved type and must
be mounted as the original.
9. Keep wires away from high temperature components.

PRODUCT SAFETY NOTICE

CAUTION: FOR YOUR PROTECTION, THE FOLLOWING PRODUCT SAFETY NOTICE
SHOULD BE READ CAREFULLY BEFORE OPERATING AND SERVICING THIS TV SET.
1. Do not slap or beat the cabinet or CRT, since this may result in fire or explosion.
2. Never allow the TV sharing a plug or socket with other large-power equipment. Doing so may
result in too large load, thus causing fire.
3. Do not allow anything to rest on or roll over the power cord. Protect the power cord from being
walked on, modified, cut or pinched, particularly at plugs.
4. Do not place any objects, especially heavy objects and lightings, on top of the TV set. Do not
install the TV near any heat sources such as radiators, heat registers, stove, or other
apparatus that produce heat.
5. Service personnel should observe the SAFETY INSTRUCTIONS in this manual during use
and servicing of this TV set. Otherwise, the resulted damage is not protected by the
manufacturer.
6. Many electrical and mechanical components in this chassis have special safety-related
characteristics. These characteristics are often passed unnoticed by a visual inspection and
the X-ray radiation protection afforded by them cannot necessarily be obtained by using
replacements rated at higher voltages or wattage, etc. Components which have these special
safety characteristics in this manual and its supplements are identified by the international
hazard symbols on the circuit diagram and parts list. Before replacing any of these
components read the parts list in this manual carefully. Substitute replacement components
which do not have the same safety characteristics as specified in the parts list may create
X-ray radiation.

SERVICE MANUAL
Safety Symbol Description
The lightning symbol in the triangle tells you that the voltage inside this product may
be strong enough to cause an electric shock. Extreme caution should be exercised
when working on the TV with the back removed.
This is an international hazard symbol, telling you that the components identified by
the symbol have special safety-related characteristics.
FDA This symbol tells you that the critical components identified by the FDA marking have
special safety-related characteristics.
UL

This symbol tells you that the critical components identified by the UL marking have
special safety-related characteristics.

MAINTENANCE
1. Place the TV set on a stable stand or base that is of adequate size and strength to prevent it
from being accidentally tipped over, pushed off or pulled off. Do not place the set near or over
a radiator or heat register, or where it is exposed to direct sunlight.
2. Do not install the TV set in a place exposed to rain, water, excessive dust, mechanical
vibrations or impacts.
3. Allow enough space (at least 10cm) between the TV and wall or enclosures for proper
ventilation.
4. Slots and openings in the cabinet should never be blocked by clothes or other objects.
5. Please power off the TV set and disconnect it from the wall immediately if any abnormal
condition are met, such as bad smell, belching smoke, sparkling, abnormal sound or no
picture/sound/raster. Hold the plug firmly when disconnecting the power cord.
6. Unplug the TV set from the wall outlet before cleaning or polishing it. Use a dry soft cloth for
cleaning the exterior of the TV set or CRT screen. Do not use liquid cleaners or aerosol
cleaners.

SERVICE MANUAL

KEY ICS AND ASSEMBLIES

Table 1 Key ICs and Assemblies

Serial
No.

Position

Model No.
OM8370PS/N3/A

Function Description

N105

N101

AT24C16

EEPROM

N106

TDA9859

Audio processor

N401

TDA8356

Vertical output circuit

N807

TDA8944J

Sound power amplifier

A100

TDQ-6F2-M

Tuner

N802

STR-G5653

Power supply circuit

(CH05T1629)

UOC

SERVICE MANUAL
SYSTEM BLOCK DIAGRAMS
Structure Block Diagram

Tuner
A100

Remote
control

110-220V
50/60Hz

IF Pre-Amplifier
+ SAWF

Circuit for Buttons

On The TV

Remote Sensor
HS0038

Power Supply Circuit

STR-G5653 (N802) and
BCK-24017L (T803)

BUS

I2C

Audio Processor
TDA9859 (N106)

TV-S

I2C BUS

Audio Amplifier
TDA8944J(N807)

Y Pb Pr

EEPROM
(N101)

H.Drive
V501, FL501

2 IN 1IC
Small Signal Processor & MCU
UOC
OM8370PS/N3/A (N105)

8V
12V
115V
12V-S
5V-1
3.3V

Fig.1 Structure Block Diagram for CH-16CA Chassis

Monitor Out

CRT Drive

V.OUT
TDA8356 (N401)

H.OUT
V502

HV FV SV

FBT
T501

200V

45V

16V

5V-2

SERVICE MANUAL

110-220V
T802,

T801,

FU001,

Formed of

Circuit

ce proof

Interferen

06

C803~C8

05, and

D802~D8

Formed of

Rectifier

Bridge

(N802)

G5623

STR-

control

n and

Regulatio

Power

(T803)

24013L

er BCK-

Transform

Switch

C801,
C802

Degaussing
Circuit
Formed of
TH801 and
CN802

8V

5V-1

3.3V

EEPROM

OM8370 (N105)

12V-S
V652

115V

FBT
T501

TDA9859 (N106)

V651

CRT RGB PCB

CRT RGB PCB

Tuner A100

Vertical Out Circuit

V107, V221, V213,

V305,V805, V808,

QB02, QB04, QB05

EHT Limiter Formed of

Tuner A100

Q506, etc.

COMB PCB

Key PCB

REM PCB

OM8370 (N105)

5V-2

16V

200V

SV

FV

HV

TDA8944J (N807)

Fig. 2 Block Diagram for Supply Voltage System for CH-16CA Chassis

50/60Hz

Block Diagram for Supply Voltage System

SERVICE MANUAL

SERVICE DATA
Technical Data of Key ICs
UOC OM837X (N105)
1. General Description
The various versions of the OM837X PS/N3
series combine the functions of a video
processor together with a -Controller and
US Closed Caption decoder. The ICs are
intended to be used in economy television
receivers with 90 and 110 picture tubes.
The ICs have supply voltages of 8 V and 3.3V
and they are mounted in an S-DIP 64
envelope.
The features are given in the following feature
list.

2. Features
TV-signal processor
Multi-standard vision IF circuit with
alignment-free PLL demodulator
Internal (switchable) time-constant for the
IF-AGC circuit
A choice can be made between versions with
mono intercarrier sound FM demodulator and
versions with QSS IF amplifier.
The mono intercarrier sound versions have a
selective FM-PLL demodulator which can be
switched to the different FM sound
frequencies (4.5/5.5/6.0/6.5 MHz).
The quality of this system is such that the
external band-pass filters can be omitted.
Source selection between internal CVBS and
external CVBS or Y/C signals
Integrated chrominance trap circuit
Integrated luminance delay line with
adjustable delay time
Picture improvement features with peaking
(with variable positive/negative overshoot

ratio), black stretching and Dynamic Skin

Tone Control
Integrated chroma band-pass filter with
switchable centre frequency
Only one reference (12 MHz) crystal
required for the -Controller, Teletext and
the colour decoder
PAL/NTSC colour decoder with automatic
search system
Internal base-band delay line
RGB control circuit with Continuous Cathode
Calibration, white point and black level offset
adjustment so that the color temperature of
the dark and the light parts of the screen can
be chosen independently.
Linear RGB or YUV input with fast blanking
for external RGB/YUV sources. The
Text/OSD signals are internally supplied from
the-Controller/Teletext decoder
Contrast reduction possibility during
mixed-mode of OSD and Text signals
Horizontal synchronization with two control
loops and alignment-free horizontal oscillator
Vertical count-down circuit
Vertical driver optimized for DC-coupled
vertical output stages
Horizontal and vertical geometry processing
Horizontal and vertical zoom function for 16 :
9 applications
Horizontal parallelogram and bow correction
for large screen picture tubes
Low-power start-up of the horizontal drive
circuit

SERVICE MANUAL

4. Block Diagrams

SERVICE MANUAL

5. Refer to Table 2 about Functions and Service Data of the ICs Pins.

10

SERVICE MANUAL
EEPROM AT24C16 (N101)
1. Features
Low Voltage and Standard Voltage Operation
5.0 (VCC = 4.5V to 5.5V)
2.7 (VCC = 2.7V to 5.5V)
2.5 (VCC = 2.5V to 5.5V)
1.8 (VCC = 1.8V to 5.5V)
Internally Organized 128 x 8 (1K), 256 x 8 (2K),
512 x 8 (4K),1024 x 8 (8K) or 2048 x 8 (16K)
2-Wire Serial Interface
Bidirectional Data Transfer Protocol
100 kHz (1.8V, 2.5V, 2.7V) and 400 kHz (5V)
Compatibility
Write Protect Pin for Hardware Data Protection
8-Byte Page (1K, 2K), 16-Byte Page (4K, 8K,
16K) Write Modes
Partial Page Writes Are Allowed
Self-Timed Write Cycle (10 ms max)
High Reliability
Endurance: 1 Million Cycles
Data Retention: 100 Years
Automotive Grade and Extended Temperature

Devices Available
8-Pin and 14-Pin JEDEC SOIC and 8-Pin PDIP
Packages
2. Description
The AT24C01A/02/04/08/16 provides
1024/2048/4096/8192/16384 bits of serial
electrically erasable and programmable read
only memory (EEPROM) organized as
128/256/512/1024/2048 words of 8 bits each.
The device is optimized for use in many
industrial and commercial applications where low
power and low voltage operation are essential.
The AT24C01A/02/04/08/16 is available in space
saving 8-pin PDIP, 8-pin and 14-pin SOIC
packages and is accessed via a 2-wire serial
interface. In addition, the entire family is
available in 5.0V (4.5V to 5.5V), 2.7V (2.7V to
5.5V), 2.5V (2.5V to 5.5V) and 1.8V (1.8V to
5.5V) versions.

Pin Configurations

11

SERVICE MANUAL
3. Block Diagram

Fig. 6

4. Refer to Table 3 about Functions and Data of the ICs Pins.

12

SERVICE MANUAL
Universal Hi-Fi Audio Processor for TV
TDA9859 (N106)
Audio surround decoder can be added
externally
Two general purpose logic output ports
I2C-bus control of all functions.
2. General Description
The TDA9859 provides control facilities for
the main and the SCART channel of a TV
set. Due to extended switching possibilities,
signals from three stereo sources can be
handled.

1. Features
Multi-source selector switches six AF inputs
(three stereo sources or six mono sources)
Each of the input signals can be switched to
each of the outputs (crossbar switch)
Outputs for loudspeaker channel and peri-TV
connector (SCART)
Switchable spatial stereo and pseudo stereo
effects

3. Block Diagram

Fig. 7

Note: For extended bass control, the capacitor between CBR/L1 and CBR/L2 should

be replaced by the extended bass control network.

Fig. 18 Block Diagram and Application Circuit.

13

SERVICE MANUAL
Vertical Scan Output Stage Circuit
TDA8356/N6 (N401)
1. Features
Few external components
Highly efficient fully DC-coupled vertical output bridgecircuit
Vertical flyback switch
Guard circuit
Protection against
Short-circuit of the output pins (7 and 4)
Short-circuit of the output pins to VP .
Temperature protection
High EMC immunity because of common mode inputs
A guard signal in zoom mode.
2. General Description
The TDA8356 is a power circuit for use in 90 and 110 colour deflection systems for field
frequencies of 50 to 120 Hz. The circuit provides a DC driven vertical deflection output circuit
operating as a highly efficient class G system.
Pinning

3. Block Diagram

Fig. 9

Fig. 8
SYMBOL
Idrive(pos)
Idrive(neg)
VP
VO(B)
GND
VFB
VO(A)
VO(guard)
VI(fb)

PIN
1
2
3
4
5
6
7
8
9

DESCRIPTION
Input power-stage (positive)includes II(sb) signal bias
Input power-stage (negative)includes II(sb) signal bias
Operating supply voltage
Output voltage B
Ground
Input flyback supply voltage
Output voltage A
Guard output voltage
Input feedback voltage

4. Refer to Table 5 about Functions and Data of the ICs Pins.

14

SERVICE MANUAL

Sound Power Amplifier

TDA8944J (N807)
1.General Description

The TDA8944J is a dual-channel audio power amplifier with an output power of

2 7 W at an 8 load and a 12V supply. The circuit contains two Bridge Tied Load
(BTL) amplifiers with an all-NPN output stage and standby/mute logic. The TDA8944J
comes in a 17-pin DIL-bent-SIL (DBS) power package. The TDA8944J is
printed-circuit board (PCB) compatible with all other types in the TDA894x family.
One PCB footprint accommodates both the mono and the stereo products.
2. Features

Few external components

Fixed gain
Standby and mute mode
No on/off switching plops
Low standby current
High supply voltage ripple rejection
Outputs short-circuit protected to ground, supply and across the load
Thermally protected
Printed-circuit board compatible.
3. Block Diagram

Pinning

Fig. 10 Block Diagram

Fig. 11 Pin Configuration.

4. Refer to Table 6 about functions and Service Data of the ICs Pins

15

SERVICE MANUAL

Power Control Circuit STR-G5653 (N802)

The Series STR-G5653/F6654 is specifically designed to satisfy the requirements for increased
integration and reliability in off-line quasi-resonant flyback converters. The series incorporates a
high-precise error amplifying control and drive circuit with discrete avalanche-rated power MOSFET,
featuring fewer external components, small-size and standard power supply.
Covering the power range from below 25 watts up to 300 watts for 100/115/230 VAC inputs, and up to
150 watts for 85 to 265 VAC universal input, these devices can be used in a range of applications,
from battery chargers and set top boxes, to televisions, monitors, and industrial power supply units.
Cycle-by-cycle current limiting, under-voltage lockout with hysteresis, over-voltage protection, and
thermal shutdown protects the power supply during the normal overload and fault conditions.
Low-current startup and a low-power standby mode selected from the secondary circuit completes
a comprehensive suite of features. The series is provided in a five-pin overmolded SIP style package,
affording dielectric isolation without compromising thermal characteristics.
1. Features

Flyback Operation with Quasi-Resonant Soft Switching for Low Power Dissipation and EMI
Rugged Avalanche-Rated MOSFET
Soft drive circuit MOSFET
Adjustable MOSFET switching speed

Choice of MOSFET Voltage and Rds(on)

Full Over-Current Protection (no blanking)
Under-Voltage Lockout with Hysteresis
Over-Voltage Protection
Direct Voltage Feedback
Low Start-up Current (100Amax)
Low-Frequency, Low-Power Standby Operation
Overmolded 5-Pin Package
2. Circuit Block Diagram

Fig. 12

16

SERVICE MANUAL
3. Pin Configuration and Functions

Fig. 13
3.1 Pin function for STR-G5653
Pin No.

Function Description

Symbol

MOSFET drain

MOSFET source

GND

Ground

VIN

Supply voltage input for control circuit

OCP/FB

Over-current protection detection signal/voltage-limiting signal input

3.2 Pin function for STR-F6654

Pin No.

Function Description

Symbol

OCP/FB

Over-current protection detection signal/voltage-limiting signal input

MOSFET source

MOSFET drain

VIN

Supply voltage input for control circuit

GND

Ground

4. Refer to Table 7 about Functions and Service Data of the ICs Pins.

17

SERVICE MANUAL

Service Data of Key ICs

Table 2 Functions and Service Data of OM8370 (N105)s Pins
Digital Multimeter

Pin

Functions Description

No.
1
2

Port 1.3 or counter/timer 1 input

Reference

Positive Resistance

Negative Resistance

Voltage (V)

(20K)

(20K)

0.8

4 .2

6.5

6.0

4.2

6.5

6.0

Port 1.6 or I C-bus clock line

Port 1.7 or I C-bus data line

Port 2.0 or tuning PWM output

1.128

13.1

10.2

Port 3.0 or ADC0 input or PWM0 output

0.36

Port 3.1 or ADC1 input or PWM1 output

3.29

1.64

1.64

Port 3.2 or ADC2 input or PWM2 output

3.29

1.67

1.67

Port 3.3 or ADC3 input or PWM3 output

4.91

7.8

7.3

7.2

6.99

4.17

7.7

7.3

2.285

8.1

1.2

1.4

4.96

9
10
11
12

Digital ground for -Controller core and

periphery
Port 0.5 (8 mA current sinking capability for
direct drive of LEDs)
Port 0.6 (8 mA current sinking capability for
direct drive of LEDs)
Analog ground of Teletext decoder and
digital ground of TV-processor

13

Internally connected

14

2nd supply voltage TV-processor (+8V)

15

Supply voltage of digital circuit of

TV-processor

16

Phase-2 filter

3.49

17

Phase-1 filter

3.81

18

Ground 3 for TV-processor

19

Bandgap decoupling

3.96

0.78

2.3

20
21

Automatic volume levelling (90 versions) /

E-W drive output (110 versions)
Decoupling sound demodulator (QSS
version in AM/FM mode)

22

Vertical drive B output

2.3

23

Vertical drive A output

1.85

24

IF input 1

1.85

25

IF input 2

3.82

26

Reference current input

3.75

27

Vertical sawtooth capacitor

1.36

4.75

4.73

28

Tuner AGC output

1.87

29

Audio deemphasis or SIF input 1

1.87

(Continued)

18

SERVICE MANUAL
30

Decoupling sound demodulator or SIF input 2

31

Ground 2 for TV processor

32

Narrow band PLL filter or AGC sound IF

33

Automatic volume levelling / sound IF input /

subcarrier reference output / audio

2.32

3.1

11.2

10.9

34

Deemphasis

0.75

35

Horizontal output

2.60

36

Flyback input/sandcastle output

1.47

9.8

9.75

37

External audio output / QSS intercarrier out

2.43

38

EHT/overvoltage protection input

2.75

39

IF-PLL loop filter

8.1

1.2

1.35

40

IF video output / selected CVBS output

41

Supply voltage TV processor

42

CVBS/Y input

3.9

43

C input

1.55

4.44

44

Audio output /AM audio output (volume

controlled)

45

2nd RGB / YUV insertion input

1.67

46

2nd R input / V (R-Y) input / PR input

2.5

47

2nd G input / Y input

2.5

48

2nd B input / U (B-Y) input / PB input

2.5

49

Beam current limiter input

1.87

50

Black current input / V-guard input

5.8

51

Red output

2.63

3.1

3.0

52

Green output

2.47

3.1

3.0

53

Blue output

2.69

3.1

3.0

3.27

0.67

0.65

3.28

0.67

0.65

54

Analog supply of Teletext decoder and

digital supply of TV-processor (3.3 V)

55

OTP programming Voltage

56

Digital supply to core (3.3 V)

57

Oscillator ground supply

58

Crystal oscillator input

1.58

59

Crystal oscillator output

1.67

60

Reset

61

Digital supply to periphery (+3.3 V)

3.28

0.67

0.65

62

Port 1.0 or external interrupt 1 input

12.9

11.9

63

Port 1.1 or Counter/Timer 0 input

7.3

7.1

64

Port 1.2 or external interrupt 0 input

4.59

18.7

18.8

19

SERVICE MANUAL
Table 3 Functions and Service Data of AT24C16 (N101)s Pins
Pin
No.

Digital Multimeter
Functions Description

Reference Voltage

Positive Resistance

Negative Resistance

(V)

(20K)

(20K)

Address input

Address input

Address input

Common ground

Serial data

4.2~4.6

5.75

1.90

Serial clock input

4.2 ~4.6

5.75

2.25

Write protect

Supply voltage

4.9

3.03

1.922

Table 4 Functions and Service Data of TDA9859 (N106)s Pins

Digital Multimeter: Victor DT890D
Pin No.

Function Description

Reference Voltage

Positive Resistance

Negative Resistance

(V)

(K)

(K)

Audio input

3.84

20.53

27.75

Output 1

0.19

7.85

7.84

Audio input

3.84

20.46

27.73

7.63

7.39

7.39

Reference voltage for filtering

capacitor

Audio input

3.84

20.43

27.65

Supply voltage

7.69

1.28

1.28

Audio output

3.85

21.24

27.19

Ground

Audio output

3.85

19.93

26.27

10

Audio input 8

3.85

19.93

26.31

3.85

20.67

25.854

3.85

21.45

27.59

11
12

Channel

audio

audio

compensation
Channel
compensation

13

Audio output 8

0.01

14

Treble compensation

3.84

22.31

27.01

15

Audio output

3.84

14.72

14.79

16

Clock line

2.9

6.58

6.64

17

Serial data line

2.68

6.54

6.62

18

Audio output

3.84

14.44

14.5

19

Treble compensation

3.84

22.32

27.02
(Continued)

20

SERVICE MANUAL

Bass2 compensation

3.85

21.44

27.55

22

Bass1 compensation

3.85

20.66

25.85

23

Audio input

3.85

19.88

26.27

24

Audio output

3.85

19.88

26.26

25

Mode address selection

26

Audio output

3.85

21.24

27.1

27

Audio compensation 1

3.84

12.29

27.84

28

Audio input

7.64

1.3

1.31

29

Audio compensation 1

3.84

22.32

27.4

30

Audio input

3.84

20.45

28.58

31

Output 2

4.55

7.54

7.54

32

Audio input

3.84

20.52

27.56

20

Audio output

21

Table 5 Functions and Service Data of TDA8356 (N401)s Pins

Digital Multimeter: Victor DT890D
Positive Resistance
Negative Resistance
Reference Voltage
(V)
(K)
(K)

Pin
No.

Symbol

Idrive(pos)

2.4

27.7

20.3

Idrive(neg)

2.4

27.7

20.4.

VP

15.4

26.3

13.5

VO(B)

7.7

6.1

6.1

GND

VFB

45.0

113.3

13.7

VO(A)

7.5

6.1

6.1

VO(guard)

0.2

10.0

9.7.

VI(fb)

7.7

6.1

6.1

Table 6 Functions and Service Data of TDA8944J (N807)s Pins

Digital Multimeter
Pin
No.

Functions Description

Reference Voltage
(V)

Positive Resistance
(20K)

Negative Resistance
(20K)

Negative loudspeaker terminal 1

7.58

2.74

2.47

Ground channel 1

Supply voltage channel 1

15.28

0.65

0.65

Positive loudspeaker terminal 1

7.6

2.76

2.46

Not connected

Positive input 1

7.6

3.37

3.02

Not connected

Negative input 1

7.6

3.36

3.02

Negative input 2

7.6

3.36

3.02

(Continued)

21

SERVICE MANUAL

10

Mode selection input (standby,

mute, operating)

0.04

3.51

2.81

11

Half supply voltage decoupling

(ripple rejection)

7.6

2.88

12

Positive input 2

7.6

3.25

2.90

13

Not connected

14

Negative loudspeaker terminal 2

7.6

2.88

2.47

15

Ground channel 2

16

Supply voltage channel 2

15.25

0.65

0.65

17

Positive loudspeaker terminal 2

7.6

2.77

2.46

Table 7 Functions and Service Data of STR-G5653 (N802)s Pins

Digital Multimeter
Pin
No.

Functions Description

AC Power:110v 50/60Hz
Reference Voltage (V)

AC Power:220v 50/60Hz
Reference Voltage (V)

Positive
Resistance
(20K)

Negative
Resistance
(20K)

Drain terminal

146.3

288

Source terminal

0.024

Ground terminal

Power supply terminal

31.96

32.24

1.838

Overcurrent/Freedback
terminal

1.72

1.85

0.68

0.68

22

SERVICE MANUAL

Waveforms of Key Points

N105s Pin2

N105s Pin3

23

SERVICE MANUAL

N105s Pin22

N105s Pin32

24

SERVICE MANUAL
N105s Pin33

N105s Pin34

25

SERVICE MANUAL
N105s Pin38

N105s Pin42

26

SERVICE MANUAL
N105s Pin43

N105s Pin59

27

SERVICE MANUAL
N401s Pin4

N401s Pin7

28

SERVICE MANUAL

ADJUSTMENTS
Set-up Adjustments
The following adjustments should be made when a complete realignment is required or a new
CRT is installed. Perform the adjustments in order as follows:
1. Color purity
2. Convergence
3. White Balance
Note
The purity/convergence magnet assembly and rubber wedges need mechanical positioning.
Refer to Fig. 14.
1. Color Purity Adjustment
Note
Before attempting any purity adjustment, the TV should be operated for at least 15 minutes.
1) Demagnetize the CRT and cabinet using a degaussing coil.
2) Set the brightness and contrast to maximum.
3) Receive the green raster test pattern.
4) Loosen the clamp screw holding the deflection yoke and slide it backward or forward to display
vertical green belt (zone) on the screen.
5) Remove the rubber wedge.
6) Rotate and spread the tabs of the purity magnet around the neck of the CRT until the green belt
is on the center of the screen.
7) Slowly move the deflection yoke forward or backward until a uniform green screen is obtained.
Tighten the clamp screw of the yoke temporarily.
8) Check purity of the red and blue raster.

Yoke

Fig. 14

29

SERVICE MANUAL

Fig. 15
2. Convergence Adjustment
Note:
Before attempting any convergence adjustment, the TV should be operated for at least 15
minutes.
Center convergence adjustment
1) Receive the crosshatch test pattern.
2) Set the brightness and contrast properly.
3) Adjust two tabs of the 4-pole magnet to change the angle between them and red and blue
vertical lines are superimposed on the center area of the screen.
4) Turn both tabs at the same time keeping the angle constant to superimpose red and blue
horizontal lines on the center of the screen.
5) Adjust two tabs of 6-pole magnet to superimpose red/blue line and green line. Adjusting the
angle affects the vertical lines and rotating both magnets affects the horizontal lines.
6) Repeat steps 3)5) keeping in mind red, green and blue movement. 4-pole magnet and 6-pole
magnet interact each other, resulting in complicating and dot movement.
Circumference convergence adjustment
1) Loosen the clamping screw of the defection yoke slightly to allow it to tilt.
2) Temporarily put a wedge as shown in Fig. 14. (Do not remove cover paper on adhesive part of
the wedge.)
3) Tilt front of the deflection yoke up or down to obtain better convergence in circumference.
Push the mounted wedge into the space between the CRT and yoke to fix the yoke temporarily.
4) Put other wedge into bottom space and remove the cover paper to stick.
5) Tilt front of the deflection yoke right or left to obtain better convergence in circumference.
6) Keep the deflection yoke position and put another wedge in either upper space. Remove cover
paper and stick the wedge on the CRT to fix the yoke.
7) Detach the temporarily mounted wedge and put it in another upper space. Stick it on the CRT

30

SERVICE MANUAL
to fix the yoke.
8) After fixing three wedges, recheck overall convergence.
Tighten the screw firmly to fix the yoke and check if the yoke is fixed.
9) Stick three adhesive tapes on wedges as shown in Fig. 14.
4-pole Magnet Movement

6-pole Magnet Movement

Center Convergence by Convergence Magnets

Incline the Yoke Up (or Down)

Incline the Yoke Right (or Left)
Circumference Convergence by DEF Yoke
Fig. 16

Circuit Adjustments
1. General Description
All adjustments are thoroughly checked and corrected before the TV outgoing. Therefore the TV
should operate normally and deliver proper color pictures upon installation. However, several
minor adjustments may be required depending on the particular location where the TV is
operated.
This TV is shipped completely in carton. Carefully take out the TV from the carton and remove
all packing materials. Connect the power cord into a 220V AC, two-pin power outlet. Turn on the
TV. Check and adjust all the customer controls such as brightness, contrast and color to obtain
natural color pictures.

31

SERVICE MANUAL
2. Automatic Degaussing
A degaussing coil is mounted around the CRT so that external degaussing after moving the TV
is generally unnecessary, providing it is properly degaussed upon installation. The degaussing
coil operates in about 1 second after power on. If the set is moved or faced to a different
direction, the power switch must be switched off for at least 30 minutes in order that the
automatic degaussing circuit operates properly. Should the chassis or parts of the cabinet
become magnetized to cause poor color purity, use an external-degaussing coil. Slowly move
the degaussing coil around the screen, the sides and front of the TV and slowly withdraw the coil
to a distance of about 2m before unplug it. If color shading still exists, perform the Color Purity
Adjustment and Convergence Adjustment procedures.
3. Supply Voltage Adjustment
Caution: +B voltage has close relation to high voltage. To avoid X-ray radiation, +B voltage
should be +115V.
1) AC power supply to 110-220V.
2) Connect a digital voltmeter to two pins of C823, and then turn on the TV.
3) Receive Philips test pattern.
4) The voltmeter should be read 1161.5V.
4. High Voltage Inspection
Caution: No high voltage adjustment should be done in the chassis.
1) Connect a precise high voltmeter to the second anode of the CRT.
2) Turn on the TV and set the brightness and contrast to minimum (i.e. set beam current of the
CRT to zero).
3) The high voltage tested should be 22.01.5KV (for 14 CRT only) or 25.01.5KV (for 21 CRT
only).
4) Set the brightness to minimum or maximum, and ensure high voltage not beyond limitation of
25KV (for 14" CRT only) or 27.5KV (for 21" CRT only) .
5. Focus Adjustment
1) Use the remote control to set the contrast to maximum and the brightnesscolor to medium.
2) Set H. V. lines near center of Philips pattern to thinnest with the FCB on the FBT. After finishing
adjustmentensure that no poor focusing exists near the center or around of the frame.

Before Adjusting

After Adjusting

32

SERVICE MANUAL

Service Mode and Bus Data

1. How to Enter the Service Mode with the Remote Control
1) Decrease volume to 0.
2) Press and hold down the MUTE button on the remote control for 2 second then press MENU button on the TV.
3) Adjust the TV with the MENU SELECT buttons on the remote control.
4) Press the

button on the remote control to quit the Service mode.

2. Bus Data
2.1 Adjustment and option data in S mode
Symbol

Adjustment

Description

OP1

174

Option byte 1See Option bit set

OP2

Option byte 2See Option bit set

OP3

128

Option byte 3See Option bit set

OP4

143

Option byte 4See Option bit set

OP5

129

Option byte 5See Option bit set

OP6

175

Option byte 6See Option bit set

OP7

240

Option byte 7See Option bit set

OP8

234

Option byte 8See Option bit set

PAR

Set to optimum

Parallelogram correction

BOW

Set to optimum

Bow correction

60Hz

HSH

Set to optimum

Horizontal shift

60Hz

EWW

Set to optimum

East-west width adjustment

EWP

Set to optimum

East-west pincushion correction

UCR

Set to optimum

Upper corner correction

60Hz

LCR

Set to optimum

Lower corner correction

60Hz

EWT

Set to optimum

East-west trapezoidal correction

VSL

Set to optimum

Half frame vertical

VAM

Set to optimum

Frame amplitude

SCL

Set to optimum

Frame linearity

VSH

Set to optimum

Frame center

VOF

Set to optimum

Vertical position of character

CCV

Set to optimum

Vertical position of CCD

HOF

Set to optimum

Horizontal position of character

CCHF

Set to optimum

Horizontal position of CCD

VX

25

16:9 mode

RED

Set to optimum

Red gun cutoff voltage

GRN

Set to optimum

Green gun cutoff voltage

60Hz

60Hz
60Hz

60Hz

60Hz
60Hz
60Hz

60Hz
60Hz

60Hz
60Hz

60Hz

(Continued)
33

SERVICE MANUAL
WPR

Set to optimum

Red gun drive voltage

WPG

Set to optimum

Green gun drive voltage

WPB

Set to optimum

Blue gun drive voltage

YDFP

YC delay

TOP

Set to optimum

Video automatic gain control

VOL

31

UOC volume control

9860

100

IFFS

Picture intermediate frequency

HDOL

10

Cathode drive voltage

AGC

AGC linearity

VG2B

32

FEAT

57

Options

FEA1

56

Options

TRE1

100

Treble Max.

TRE2

50

Treble Mid.

BAS1

60

Bass Max.

BAS2

30

Bass Mid.

1CON

80

Contrast in Normal mode

1BRI

50

Brightness in Normal mode

1COL

50

Color in Normal mode

1SHP

50

Sharpness in Normal mode

2CON

100

Contrast in Movie mode

2BRI

40

Brightness in Movie mode

2COL

60

Color in Movie mode

2SHP

60

Sharpness in Movie mode

3CON

100

Contrast in Sports mode

3BRI

50

Brightness in Sports mode

3COL

40

Color in Sports mode

3SHP

40

Sharpness in Sports mode

HD-B

PWL

36

IFOF

Set to optimum

IF offset (interference between sound and picture

VENH

Vertical enhancementcrisping

COR

Coring

VOLA

70

Volume linearity

VOLB

80

Volume linearity

VOLC

90

Volume linearity

VOLD

100

Volume linearity

Cathode drive voltage under blue back

(Continued)
34

SERVICE MANUAL
WFRA

70

Woofer volume linearity

WFRB

80

Woofer volume linearity

WFRC

90

Woofer volume linearity

WFRD

100

Woofer volume linearity

SAGC

Sound automatic gain control

VXZM

VAON

63

VXON

63

VSON

VSHO

PDEL

40

CON1

100

Contrast Max.

CON2

50

Contrast Min.

BRI1

75

Brightness Max.

BRI2

50

Brightness Min.

COL1

100

Color Max.

COL2

50

Color Min.

SHP1

80

Sharpness Max.

SHP2

40

Sharpness Min.

2.2 Option bit set

OP1

OP2

Bit

Item

Description

OP_TA1343N

Audio
No

processing chip TA1343N: 1Yes, 0

OP_TDA9859

Audio
No

processing chip TDA9859: 1Yes, 0

OP_FORCE-BB-60HZ

no signal FORCE 60HZ

OP_SOUND_EFFECT

Audio options: 1:Yes, 0:No

OP_SIF

UOC Pin32 as sound IF input: 1Yes, 0No

OP_IDENT_TXT12

1 TXT12 IDENT detection 0 SL IDENT

detection

OP_COMB_FILTER

3 line comb filter TC90AN: 1Yes, 0No

OP_X_RAY

X-Ray protection: 1Yes, 0No

OP_TV_29_21

Definition of UOC pin: 1Support 29 0

Support 21

OP_VCHIP

V-Chip: 1Yes, 0No

OP_CCD

Closed Caption decoding: 1Yes, 0No

OP_LOGO

User LOGO display: 1Yes under no signal

condition, 0No

OP_UOC_AVL

UOC AVL1Yes, 0No

OP_DEL_ZOOM_LINE

ZOOM LINE detection:

1.No, 0.Yes

Default

(Continued)
35

SERVICE MANUAL

OP3

OP4

OP_FORCE_60HZ

FORCE 60HZ1Yes, 0No

OP_FORCE_BBACK

v-chip blocked force blue:0BLACK,1BLUE

OP_BLUE_BACK

Blue back under no signal condition: 1Yes,

0No

OP_VM_OSD

1Dependent on OSD MENU, 0Independent on

OSD

OP_TILT

Tilt correction1Yes, 0No

OP_WOOFER_ONOFF

Super woofer: 1Yes, 0No

OP_WOOFER_VOL

Super woofer volume control: 1Yes, 0No

OP_DIRECT_TIMER

1Yes, 0No

OP_DVD_SVM

DVD SVM1Yes, 0No

OP_LED_ONOFF

0USA 1CHINA

OP_ENGLISH

English: 1Yes, 0No

OP_PORTUGUESE

Portuguese: 1Yes, 0No

OP_FRENCH

French: 1Yes, 0No

OP_SPANISH

Spanish: 1Yes, 0No

OP_VM

VM: 1Yes, 0No

VIDEO out mute DELAY 250ms1No, 0Yes

0
0

OP5

OP6

OP_SYSTIME_DELAY

OP_AVC

AVC: 1Yes,

OP_TONE_CTRL

1Yes, 0No

OP_PAL_M_N

OP_DEM_TIMER

0No

PAL M /PAL N: 1Yes, 0No

Demagnetize: 14 seconds, 0Every

OP_STANDBY-MEMORY

1Yes0No

OP_AV_STEREO

1Yes0No

OP_LOCK_MENU

1Yes0No

OP_BSCREEN

Black screen when changing channels: 1Yes,

0No

OP_WOOFER_MAIN

Woofer available on main channel: 1Yes, 0

No

OP_CHANNEL_LABEL

Channel label: 1Yes, 0No

OP_FMWS

FM-PLL window selection: 1Large, 0Small

OP_FSL

Vertical sync slicing level: 1 60%, 0

Noise detector

OP_OSO

Switch off in vertical

Overscan, 0Undefined

OP_YPRPB

OP_VG2_MODE

OP_SYNC_Y

OP_REMOVE-CCD-OSD

overscan:

YpbPr selected: 1Yes, 0No

VG2 alignment mode: 1UOC I, 0UOC H

Sync coupled to Y: 1Yes, 0No

1 REMOVE OSD V-CHIP BLOCK

(Continued)
36

SERVICE MANUAL

OP7

OP_POWER_KEY

0USA 1CHINA

OP_AV2

AV2: 1Yes, 0No

OP_AV3

AV3: 1Yes, 0No

OP_AV4

AV4: 1Yes, 0No

OP_SVHS1

SVHS1: 1Yes, 0No

OP_SVHS2

SVHS2: 1Yes, 0No

OP_DVD

DVD: 1Yes, 0No

OP_LAST_SOURCE

Turn-on mode after power-on: 1TV, 0TV/AV

(last program source before power-off)

OP_STANDBY

Standby mode after power-on: 1Standby, 0

Turn-on

OP_LOCK

Lock used for IDENT detection: 1Yes, 0

No

OP_IDENT_MODE

Lock handle: 1 TXT12 | Lock; 0 TXT12 &

Lock

OP_COLOUR_MATRIX

Matrix: 1C

USA; 0 Japan

OP_FORF

00AUTO 60 0160 FORCED

10AUTO LAST 11AUTO 50

OP_FORS

OP_CHILD_LOCK

OP_LANGUAGE_DEF0

OP8

OP_LANGUAGE_DEF1

F/S

Child lock: 1Yes, 0No

Auto outgoing language option setting. 00:

English, 01: Portuguese, 10: French, 11:
Spanish

Note:
The option data in the above table may differ depending on models and CRTs used. It is
required to check if the data comply with the function requirements of your TVs.

37

APPENDIX:

Circuit Diagram

Control Buttons Board Assembly

Main Board Assembly

Side-set AV Board assembly

XS901A

XS800B
Wired Connector XS10A
Wired Connector AwD-04-480

Wired Connector XS161

CN601

Wired Connector XS10B

CN209

CN303

Wired Connector AD-03-200(T200)

Remote Sensor Board Assembly

CN203

XSY01

XPY03

CRT's Ground Wire

Solder

CRT RGB Board Assembly

Wired Connector XPY03

Wired Connector XSA200

CN206

CN802

CN502

A Wire (Red)

B Wire (Grey)
CN501

CN801

Wired Connector AD-04-240(T240)

CN205

XPK01A

Final Wiring Diagram

JUC2.025.724
Notched surface upside

30

or

31

18

19
3

16
4
29

26

Final Assembly Diagram (1) JUC2.025.724

13

26

23

12

JUC2.025.724
34

34
6
Red(+)
Black(-)

6
Remote Sensor Board Assembly

28

Yellow(+)
Grey(-)

28
25
17

Side-set AV Board Assembly

26
27
Control Buttons Board Assembly

26

Final Assembly Diagram (2)

JUC2.025.724

B View

JUC2.025.724

14

14

B View (For IRICO, Shanghai Novel, Seg Hitachi CRT)

B View (For Huafei CRT)

11

37
Green

38

33

Blue

Red

Yellow

Green

KDY

Red

Yellow

KDY
7

14

Blue

15
A View

B View (For Samsung,LG,a large-neck BMCC,THAI,Chunghwa CRT)

A View (For a large-neck Fortune, a small-neck BMCC CRT)

Yellow

Red

Blue

Green
Green

KDY

Red

Blue

Final Assembly Diagram (3)

KDY
7

Yellow

JUC2.025.724

JUC2.025.724
M5

Power Switch Assembling Diagram

450
Hooking solder

35

notched washer nut

4X20BAHCh

Tapping screw

4X12BTHCh

Tapping screw

3X12VwwAHCh Tapping screw

36

Hooking solder

14

3X12VwAHCh

Tapping screw

3X10KTHCh

Tapping screw

Q04-2

4
6
4
2
7
2

Not for Seg,THAI,Chunghwa CRT

White nitro-magnetic paint

0.5g

Plasticine
Soldering agent

Tin solder
PVC260(0.19X25X26m)

20
13

Degaussing coil

JU8.949.224

Washer

JU8.942.266

Notched washer

JUC8.804.942-1

Side AV plate

JU8.676.003

Distance clip

JU8.667.328

Wire clip

JU8.667.310

Wire clip

JUC8.667.011

UL

JU8.634.115

Seal cap

JU8.381.005

Tension spring

JUC8.080.017

Flat

JU6.604.1644

Wired connector KDY

Wire clip A

JU6.604.375

Power Cord

JUC6.604.437 Wired connector XS161

Power Switch

JUC6.604.014 Wired connector XS501

XJ-300 Wire clip

XJ-100 UL Binding wire
M5K notched washer
Type

Black tape

CRT

Electric speaker

Serial No.

UL

Name

2
2
1
nut 4
Sum

THAI,Seg,Chunghwa

Note

Serial No.

Wired connector KDY

JUC6.116.993

Back cover assembly

JUC6.116.992

Front Cover Assembly

JU5.569.085

Ground wire

JUC5.049.402

Chassis assembly

Type

Final Assembly Diagram (4)

Name

0.1m
4
4
1
1
1
3
1
1
1
1
1
1

Black

HQ-11
For large-neck Fortune ,
small-neck BMCC CRT

only

Not for large-neck Fortune,

small-neck BMCC CRT

1
1
1
1
1
1
Sum

Note

JUC2.025.724