Basis

INLET FLOW FOR OUT BREATHING

PUMP
Pump No of pumps End of curve flow Flow
a (b) m3/hr (a*b) m3/hr
1 P-1 2 10 20
2

CV + Bypass
Flow at 100% valve open, max P1 & min P2
CV CV sel P1 Flow
Barg m3/hr
1 LV-3601-A On P3718 dishcarge hence taken in Pump in rate
2

STEAM COIL RUPTURE

Calculate heating media leak, with this media cal amount of tank vapour condensed
Orifice formula (1 tube rupture)
(Ref Note) Flow
Coil dia P1 max kg/hr m3/hr
1

CHEMICAL REACTION Flow

m3/hr
1
FLASHING FEED
P1 P2 Flash flow Flow
Max SV atm kg/hr m3/hr
1

TOTAL PUMP IN m3/hr 20

OUTLET FLOW FOR IN BREATHING

PUMP Pump no/name No of pumps End of curve flow Flow
m3/hr m3/hr
a b a*b
1 P-3601 2 10 20
2

COOLING COIL RUPTURE / MAX COOLING

Calculate cooling media leak, with this media cal amount of tank vapour condensed
Orifice formula (2 tube rupture)
(Ref Note)
1

TOTAL PUMP OUT m3/hr 20

NOTE
Steam leak 1 tube rupture as no back flow from steam trap is envisaged
If heating media is circulating oil etc 2 tube rupture to be taken
Cooling leak 1 tube rupture = 2 openings

file:///conversion/tmp/scratch/34601539.xls
 API 2000 Calculation

Tag No. PCV3601

TANK T1
FLUID ETHANOL
Properties of Fluid Handled
1 Flash Point 14 °C Normal & Thermal :- Out breathing
2 Boiling Point 78 °C Fire case
2 Max input volumetric rate 20 M3/hr Normal :- Out breathing
3 Latent heat 217 kcal/kg Fire case
4 Max pumping out rate 20 M3/hr Normal :- In breathing
5 Molecular weight 46 Fire case

Tank dimensions
1 Tank volume 20 M3 Normal & Thermal :- In breathing
2 Dia 2.1 m
3 Ht 5.8 m
4 Type Vertical

5 Environment factor 1 Bare

6 Design Pressure 0.040 Barg

Out Breath
Basis Flow
NM3/hr
1 Thermal API-2000 3
2 Total pump in API-2000 40
3 Blanket failure PCV cal 35
4 Other-1

Total 78
Margin 25%
Total with Margin 98

In Breath
Basis Flow
NM3/hr
1 Thermal API-2000 3
2 Total pump out API-2000 19
3 Other-1

Total
Margin
22
25%
Total with Margin 28

Emergency / External Fire

Basis Flow
NM3/hr
1 Fire case API-2000 4736
2 Blanket failure PCV cal 35

34601539.xls
 API 2000 Calculation

Total 4770

34601539.xls
 Fire case

Dia 2.1 m
Ht 5.8 m
Vertical 1
Spherical 2
Horizantal 3
Selected 1

Type Vertical Vert / Hor

Venting = 881.55 * QF/L * (T/M)0.5 4736 NM3/hr
Q =Heat input from fire 1764001 Watts
F =Environmental factor 1
L =Latent heat 907060 kJ/kg
T =Temp 351 °K
M =Mol wt 46

A Wetted surface area 38.26 M2

Horizantal tank greater of

75% of area 28.69844889 M2
Surface area to a ht of 9.14 mtr 166.5421098 M2
Greater 166.5421098 M2

Vertical tank
Surface area to a ht of 9.14 mtr 38.3 M2

Spherical tank- greater of

0.55* area 7.619932981
0.55* for D= 9.14 144.3460665
144.3460665 M2

Des press 0.04 Barg

Q Des Press <= 1.034 Barg
Wetted area < 18.6 m2 2416409 Watts 0
93>Wetted area > 18.6 m2 1764001 Watts 1764001
260>Wetted area < 93 m2 2160736 Watts 0
Wetted area > 260 m2 857783 Watts 0

Des press < 0.07 Barg

Wetted area > 260 m2 4129700 Watts 0

Q Selected 1764000.896 Watts

Page 4
 Fire case

F factor 1
Bare 1 1 1
Insulated,cond22.7W/m2°K,2.5 cm 2 0.3 0
Insulated,cond11.4W/m2°K,5 cm 3 0.15 0
Insulated,cond5.7W/m2°K,10 cm 4 0.075 0
Insulated,cond3.8W/m2°K,15 cm 5 0.05 0
Insulated,cond2.8W/m2°K,20 cm 6 0.0375 0
Insulated,cond2.3W/m2°K,25 cm 7 0.03 0
Insulated,cond1.9W/m2°K,30 cm 8 0.025 0
Sprinkler-API 9 1 0
Sprinkler-NFPA 10 0.3 0
Earth covered above ground 11 0.03 0
Underground 12 0 0
Impoundment away from tank 13 0.5 0
Selected value 1

Page 5
 Normal Venting

Flash Point 14 °C

Input vol 20 M3
Emptying rate 20 M3

As per API-2000, Table 1B

In breathing Out breathing
Flash pt <37.8°C 18.8 NM3/hr 40.4 NM3/hr

Flash pt > 37.8°C 18.8 NM3/hr 20.2 NM3/hr

Present case
In Breathing 19 NM3/hr
Out Breathing 40 NM3/hr

Page 6
 Thermal Venting

Tank capacity 20 M3

Flash Point 14 °C

In Breathing capacity
Tank cap > 3180 M3 24 0.577 * Surface area

Tank cap<3180 M3 3 0.169 * Vol of tank

Out Breathing

Flash point > 37.8°C 2.037015902

Flash point <37.8°C 3.395026504

Present case In breathing 3 NM3/hr

Present case Out Breathing 3 NM3/hr

Page 7
 Thermal Venting

Surface Area
D 2.1 m
L 5.8 m
Shell area 38 m2
Roof area 3 m2
Total 42 m2

Page 8
 OutPut

OUT PUT

Tank T1
Fluid handled ETHANOL
Tank dia 2.1
Tank ht 5.8
Tank vol 20
Tank Type Vertical

In Breathing
Normal 19 NM3/hr
Thermal 3 NM3/hr
Total 22 NM3/hr

Out Breathing
Normal 40 NM3/hr
Thermal 3 NM3/hr
Capacity Nor out +Thermal 44 NM3/hr
Emergency venting 4736 NM3/hr
Total 4736 NM3/hr

Page 9