PP AS-IS Report
Production Line
1. Sheet Cutter Machine
2. Guillotine Machine
3. Suzata Cutter Machine
2 Main Finished Goods
1. News Print Pm-02
2. W.P.P (VP)- Pm-02
3. W.P.P (DIP) pm-02
4. Cream laid,pm-2
5. Duplex board UC-pm-01
6. Duplex Board Coated,pm-01
7. Brown liner,pm-01
8. Packing paper,pm-01
9. Flutting Media,Pm-01
[Link] kraft,pm-01
[Link] paper,pm-01
[Link] Board
3 The main Raw materials
1. Baby roll
2. Wrapping paper
3. Paper Gum Tape
4. Sticker (Top & Side)
5. Transparent Tape
6. Stamp Seal Ink
7. Adhesive (AICA IBON)
8. Paper Core
9. Plastic core plug
[Link] strip
[Link] Clip
[Link] slip
[Link] tape brown
[Link] printed wrapper
4 Basic Production Process
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PP AS-IS Report
Contents :
o
o
o
o
o
o
Objectives of Ream, Roll & Sludge Board sheet
making.
Types of cutting machine.
Flow sheet of the finishing products.
Working procedure.
Job responsibilities.
Safety & security of machine.
Objectives of Ream, Roll & Sludge Board making:
Flat paper is highly essential commodity of human
being; there to it is very important to know its
manufacturing process to enhance gradual development
of its quality.
Types of cutting machine :
o
o
Simplex sheet cutter machine.
Guillotine machine.
o Suzata Cutter machine
Flow sheet of cutting machine:
1.
2.
3.
Three sizes flow sheet diagramFor sheet cutting machine.
For Suzata Cutter machine.
For Guillotine cutting machine.
Safety & security of machine,
before start up of machine
the work should be done.
To check the power supply.
To check the lubricants all pumps, gear & bearing house.
To check the fly & dead knife of the machine.
To check the pressure rolls of the machine.
To check the air system for the machine.
To check safety dress.
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PP AS-IS Report
Introduction:
Finishing Department is a very important part of paper
making process. This is
a different stage of finishing as follows:
1st Stage: We have received machine product of
different types/grades baby rolls of flat paper from PM
-01.& 02. Example of roll size 82,5248,
42,31.5,36,34& 32 ,28 etc and GSM 42, 45, 46, 50,
61,70, 80, 120, 160,180,225,250,300,350 etc.
2nd Stage: This different flat paper rolls are cutting into
different sheet sizes in sheet cutter machine, suzata cutter
machine & Guillotine machine as per market demand.
Sometimes both sheet cutter and guillotine cutter are
used for special type of market demand.(for example:
36.5 roll firstly converts into 36.5 X 22 which is followed
to guillotine to convert 11 X 17.5
3rd Stage: These different sizes cutting sheets are
processed into shorting, counting & packing (500/250/100
sheets) by our contractors finisher & packet manualy in
finishing floor. These finished goods are checked by our
officers, supervisor & ream checker. The checking system
commence on two stages 1st before packing and 2nd after
packing. After final checking it is ready for marketing and
supply to warehouse.
4th Stage: These finished products are supplied from
finishing to ware house .
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PP AS-IS Report
Finishing Production process flow sheet
Received Baby rolls/ Sludge Board from
paper Machine & ETP
Sheet Cutter
Machine
Prodt. Rewinder
M/C
Guillotine
Sorting
Counting
Packing
(Ream , Roll )
Ware House
(Ream, Roll )
Market (Local )
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PP AS-IS Report
5 Process Operation Capacity
1. Machine production Capacity per Day
Avg. Max. production 70 MT
Avg. Minm. Production 60 MT
2. Finished Production Capacity per Day
Avg. Max. production 50 MT
Avg. Minm. Production 40 MT
6 Production Type
1. Make to stock
2. Make to Order
7 Major Machine List
1. Sheet Cutter Machine
2. Suzata Cutter Machine
3. Guillotine Machine
Sheet Cutter machine
Guillotine Machine
8 Working Hours
Two types of duty Roster
1. Permanent Staff/Workers 08hrs per shift.
Time: G- Shift- 8.00 am- 5.00 pm
A shift- 6:00am to 2:00pm
B Shift- 2:00pm to 10:00pm
C Shift- 10:00pm to 6:00am
2. Daily basis workers 08 hrs per shift.
Time: A shift- 6:00am to 2:00pm
B Shift- 2:00pm to 10:00pm
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PP AS-IS Report
C Shift- 10:00pm to 6:00am
9 Wastage
Finishing Section wastage percentage 5 to 10
%
10Re work
Rework may be done as per market demand
depending on stock availability and also
considering the loss.
11Reports
Five Reports in Finishing Section
1.
2.
3.
4.
5.
Daily Statement of Delivery, Production & Finished Report
Daily Finished Report
Daily Unfinished Report
Monthly Consumption & Finished production Report
Monthly Packing materials Report
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