Fluids Lab Calculations
Fluids Lab Calculations
Flow]
Analysis of Flow through a Tube, Venturi Meter and Orifice Meters.
Analysis of the Flow of a Newtonian Fluid through a Tube, Venturi and Orifice Meters
ABSTRACT
In determining the relationship between the fanning friction factor and Reynolds for the flow of a Newtonian fluid
through a tube, it was seen that there was an inverse proportionality with Fanning and increased flow rate while the
Reynolds number proportionally increased. This means that there is an inverse relationship between Reynold and Fanning
fiction factor within a Newtonian flow.
At increased pressure drop however it was recognized that during flow through both an orifice and Venturi meter, there
showcases that as pressure drop increases so does flow rate through the meters. The mean value for the discharge
coefficient for the orifice and Venturi meters are 0.73 and 0.40 respectively.
Table of Contents
Introduction...............
Procedure
Discussion 22
Conclusion 23
References 24
Appendix..
25
Introduction
Almost every industrial process involves the flow of liquids through pipe networks. Industries like the
petroleum refining are most suitable for such an example. The important aspects of Newtonian flow
measurements are signature articles as well as the relationship between pressure drop and fluid rate. At length
Newtonian fluids are fluids whose properties are unchanged with length of time force is applied e.g. Water. It is
noted that fluid viscosity of a Newtonian fluid is constant with pressure applied and rate of flow. Its Rheology
represents it as a proportional line without distortion (see appendix) as again it is a time independent fluid.
Now fluid flow in pipes can be divided into two different motions or regimes, i.e. lamina and turbulence. The
experiment to differentiate both regimes was introduced in 1883 by Osborne Reynolds whereby the velocity
together with fluid properties, namely density and dynamic viscosity, as well as pipe diameter formed the
dimensionless Reynolds number, Re. This fluid motion is generated by a pressure difference between two points
and is constrained by the pipe walls hereby resulting in fluid mechanics. The motion taken by the flow as earlier
mentioned is either turbulence or laminar where after performing the experiment Reynold suggested that for
Re<2100 this is laminar flow and Re > 4000 represents turbulent flow. The range of Re between 2100 and 4000
represents transitional flows.
With the scope of this experiment we analyze two main factors firstly we determine the relationship between the
fanning friction factor, which is another dimensionless quantity developed in a pipe so as to analyze the ratio
between local shear stress and local kinetic density, and Reynold number for a Newtonian fluid through a tube.
Secondly so as to investigate how pressure drop varies with the flow rate of water through the Venturi meter and
orifice plate and to determine the mean value of the discharge coefficient for the meters.
Theory
At relatively low flow rates in apipe, aminar conditions exist. A parabolic shape is seen for the velocity pattern
with a maximum velocity at the centre-line equaling twice the average velocity, V. The total volume flow, Q and
the average velocity, V are given by
Q = Pr4/8L
(1)
(3)
= PDg/LV2
= PD/2LV2
(4)
upon rearranging equation (2) making P the subject we get what is termed the Hagen-Poiseuille equation.
Substitution of P into equation 4, and rearrangement yields:
f = 16/DV = 16/Re
(5)
(6)
therefore a plot of log f vs log Re will give a straight line of slope (-1) in the laminar region for which Re
<2100.
At relatively high flow rates, i.e. Re > 4000, turbulent flow exists. For a smooth pipe, the relationship between
the friction factor and Reynolds number is approximately:
f
0.079 Re-1/4
(7)
(8)
OR V2 = (A1V1)/A2
(9)
Substitution of and rearrangement of fluid flow equations give rise to a flow rate equation of
Q = Cd.A1A2 [2/(A12 A22)]1/2 . [(P1-P2)/]1/2
(10)
or
Q = Cd.A1A2[2/(A12 A22)]1/2 . [hg]1/2
(10b)
(11)
Procedure
The line to the manometer was rid of air by opening fully the inlet valve to the supply line and the inlet on the
smallest pipe. Subsequently, the interlocking pipe was then opened proceeding from: the bottom to the top pipe.
Following the removal of all air that was present, the line was completely purged by opening the valve at the top
of the manometer. Simultaneously, water was run through the manometer and through the pipe whose
valve had been opened. The valves were then closed. A constant level of water was maintained in the
supply tank and the time taken for a particular volume of water to be filled was measured, as a result of
keeping the appropriate outlet valve open and operating the inlet valve attached to the supply tank. Seven
readings were taken at: increasing and decreasing flow rates from the maximum flow rate obtained with
the constant level of water in the supply tank. The procedure was carried out for three pipes (bottom, middle
and top pipes) as well as for the orifice and the Venturi meters.
Results and Calculations
Table 1: Data obtained for the flow of water via varying pipe materials and sizes
Pipes
Readin
g#
Pressure
diff. (h)
increasing/
cm
Time
taken
/sec.
Volum
e
/ml
Pressure diff.
(h)
decreasing /
cm
Increasing
Bottom
Middle
Time
taken
/sec.
Volum
e
/ml
Decreasing
10.5
540
19
10.49
1190
7.9
10.39
770
17.2
10.5
1060
10.7
10.4
840
14
10.44
940
12
10.53
890
10.9
10.48
820
15.1
10.34
1030
10.48
760
19
10.41
1180
7.8
10.41
670
21.1
10.47
1200
4.8
10.4
520
5.2
10.48
1420
75.4
10.49
5520
22.1
10.48
3060
64.1
10.25
4920
Top
37
10.43
4080
53.7
10.27
3830
62.7
10.37
5120
34.1
10.45
3320
63
10.48
5620
21.4
10.43
2240
70.1
10.41
5680
11.2
10.43
1400
82.9
10.44
6080
10.41
740
10.31
1020
38.4
10.29
2590
8.8
10.46
1240
33
10.44
2400
21.2
10.42
1900
32.4
10.33
2390
29.4
10.45
2240
28
10.34
2310
33.6
10.48
2280
26.2
10.28
2190
36.4
10.45
2620
25
10.4
2100
40
10.46
2940
21
10.33
1880
Length-9.83ft
viscosity of water=5.981 lb/ft
Specific gravity 981 cm/ s2
= 540 ml/ 10.5s = 51.43 ml/s, therefore converting units from ml/s to ft3/s
= 51.43 ml/s / 28316.82
= 1.816 x 10-3 ft3/sec
1
2
3
4
5
P/ lb/ft2
Q/ft3s-1(x10-3)
V/fts-1
Increasing
f (x10-4)
Re (x10+4)
329.13
1.82
4.71
6.29
2.54
520.02
2.62
7.43
3.98
4.02
704.33
2.85
10.07
2.94
5.44
789.90
2.98
11.29
2.62
6.10
993.96
3.52
14.21
2.08
7.68
6
7
8
9
10
11
12
13
14
1250.68
4.00
17.88
1.66
9.66
1388.91
4.05
19.86
1.49
10.7
1250.68
4.01
Decreasing
17.88
1.66
9.66
1132.19
3.57
16.19
1.83
8.75
921.55
3.18
13.17
2.25
7.12
717.49
2.76
10.26
2.89
5.54
592.43
2.56
8.47
3.50
4.58
513.44
2.27
7.34
4.03
3.97
315.96
1.77
4.52
6.55
2.44
4.000
5.000
5.500
6.000
-5.200
7.000
-5.400
6.500
f(x) = - 1x - 1.7
-6.000
log f
4.500
-5.600
f(x) = - 1x - 1.7
-6.500
-5.800
-7.000
-6.000
-7.500
-8.000
-6.200
-8.500
-6.400
log f
Decreasing
Linear (Decreasing)
Increasing
Linear (Increasing)
Fig 1: Plot of the log of the Fanning Factor vs. log of Reynolds number for the bottom pipe
1
2
P/ lb/ft2
Q/ft3s-1 (x10-2)
V/fts-1
Increasing
f (x10-5)
Re (x10+5)
342.29
0.48
8.59
26
0.62
1454.73
1.03
36.50
6.12
2.61
log f
3
4
5
6
7
2435.53
1.38
61.10
3.66
4.37
4146.98
1.74
104.04
2.15
7.45
4614.34
1.89
115.77
1.93
8.29
4127.23
1.93
103.55
2.16
7.41
5456.90
2.06
136.90
1.63
9.80
Reading
1
2
3
4
5
6
7
P/ lb/ft2
4963.21
Q/ft3s-1 (x10-2)
1.86
V/fts-1
124.52
f (x10-5)
1.79
Re (x10+5)
8.92
4219.39
1.70
105.86
2.11
7.58
3534.81
1.32
88.68
2.52
6.35
2244.64
1.12
56.31
3.97
4.03
1408.66
0.76
35.34
6.32
2.53
737.24
0.47
18.50
12.1
1.32
197.48
0.25
4.95
45.1
0.36
4.000
4.500
5.000
5.500
-5.500
-6.000
f(x) = f(x)
- 1x=- 1.7
- 1x - 1.7
Log f
-6.500
-7.000
-7.500
-5.400
6.000
-5.600
-5.800
-6.000
-6.200
-6.400
-6.600
-6.800
-7.000
-7.200
-7.400
log f
Log Re
decreasing
Linear (decreasing)
increasing
Linear (increasing)
Fig 2: Plot of the log of the Fanning Factor vs. log of Reynolds number for the middle pipe for turbulent flow
1
2
3
4
5
6
7
1
2
3
P/ lb/ft2
Q/ft3s-1(x10-3)
V/fts-1
Increasing
f (x10-5)
Re (x10+5)
329.13
3.49
8.26
27.1
0.59
579.26
4.19
14.53
15.4
1.04
1395.49
6.44
35.01
6.38
2.51
1935.26
7.57
48.55
4.60
3.48
2211.72
7.68
55.49
4.03
3.97
2396.03
8.85
60.11
3.72
4.30
2633.00
9.93
66.06
3.38
4.73
2527.68
8.89
Decreasing
63.42
3.52
4.54
2172.23
8.12
54.50
4.10
3.90
2132.73
8.17
53.51
4.18
3.83
4
5
6
7
1843.10
7.89
46.24
4.83
3.31
1724.62
7.52
43.27
5.16
3.10
1645.63
7.13
41.29
5.41
2.96
1382.33
6.43
34.68
6.44
2.48
Plot of log f vs. log Re for the 3/4" Galvanized iron pipe
-5.600
4.000
-5.800
4.200
4.400
4.600
4.800
5.000
5.200
-6.650
-6.000
-6.200
Log f
-6.550
5.400
-6.600
f(x) = - 1x - 1.7
f(x) = - 1x - 1.7
-6.400
-6.700
-6.750
-6.800
-6.600
log f
-6.850
-6.800
-6.900
-7.000
-6.950
-7.200
-7.000
Log Re
Increasing
Linear (Increasing)
Decreasing
Linear (Decreasing)
Fig 3: Plot of the log of the Fanning Factor vs. log of Reynolds number for the top pipe for turbulent flow
Table 5 - Manometer readings and time taken for the runs of the Orifice plate
Meter/Pl
ate
Readin
g#
Volume/
ml
Pressure
diff. (h)
increasing /
cm
Time
/sec.
Pressure
diff. (h)
decreasing /
cm
Increasing
Orifice
Volume/
ml
Decreasing
2460
7.20
3.47
26.80
3.32
2880
2430
19.80
3.41
24.60
3.43
2530
2500
22.00
3.40
21.20
3.39
2140
2680
23.00
3.33
20.20
3.47
2040
2920
27.20
3.40
11.00
3.31
2030
3000
34.60
3.24
9.40
3.41
1560
3440
42.80
3.25
7.80
3.23
1410
Time /
sec.
P lb/ft2
Q ft3/s
log P
log Q
Cd
Increasing
1
2
3
4
5
6
7
473.94
0.025
2.68
-1.60
1.18
1303.34
0.025
3.12
-1.59
0.71
1448.15
0.026
3.16
-1.58
0.70
1513.98
0.028
3.18
-1.55
0.75
1790.44
0.030
3.25
-1.52
0.73
2277.55
0.033
3.36
-1.49
0.70
2817.31
0.037
3.45
-1.43
0.72
Decreasing
1
2
3
4
5
6
1764.11
0.031
3.25
-1.51
0.75
1619.30
0.026
3.21
-1.58
0.66
1395.49
0.022
3.15
-1.65
0.61
1329.67
0.021
3.12
-1.68
0.58
724.08
0.021
2.86
-1.66
0.82
618.76
0.016
2.79
-1.79
0.66
513.44
0.015
2.71
-1.81
0.70
2.600
2.700
2.800
2.900
increasing run
-1.300
3.000
3.100
3.200
3.300
3.400
decreasing run
-1.400
log q
-1.500
3.500
-1.600
log (p1-p2)
Table 7 -Manometer readings and time taken for the runs of the Venturi meter
Meter/Pl
ate
Readin
g#
Volume/ ml
Pressure
diff. (h)
increasing /
cm
Time
taken
/sec.
Pressure
diff. (h)
decreasing
/ cm
Increasing
Venturi
Time
taken /
sec.
Volum
e
Decreasing
480
3.40
3.31
35.20
3.34
1950
760
7.60
3.42
30.00
3.34
1640
1100
14.60
3.38
23.20
3.43
1590
1500
24.20
3.43
15.20
3.27
1180
1760
31.00
3.36
9.60
3.34
960
2020
36.40
3.42
8.60
3.39
780
2440
45.00
3.43
1.60
3.27
200
1
2
3
4
5
6
7
/ml
P lb/ft
Q ft3/s
log P
(X10-2)
Increasing
log Q
Cd
223.81
0.51
2.35
-2.29
0.35
500.27
0.79
2.70
-2.11
0.36
961.05
1.15
2.98
-1.94
0.38
1592.97
1.54
3.20
-1.81
0.40
2040.58
1.85
3.31
-1.73
0.42
2396.03
2.09
3.38
-1.68
0.44
2962.13
2.51
3.47
-1.60
0.47
P lb/ft
Reading
1
2
3
4
5
6
Q ft3/s
(X10-2)
log P
log Q
Cd
2317.04
2.06
3.36
-1.69
0.44
1974.75
1.73
3.30
-1.76
0.40
1527.14
1.64
3.18
-1.79
0.43
1000.54
1.27
3.00
-1.89
0.41
631.92
1.02
2.80
-1.99
0.41
566.10
0.81
2.75
-2.09
0.35
105.32
0.22
2.02
-2.67
0.22
3.000
3.200
3.400
3.600
-1.400
increasing run
-1.500
log q
-1.600
-1.700
-1.800
decreasing run
Linear (decreasing run)
-1.900
-2.000
-2.100
log (p1-p2)
Discussion
The pipe flow of a Newtonian fluid has been widely studied and well understood. Here the analysis of pressure drops on a
tube and both an orifice and Venturi meter was analyzed.
In discussing the results we rationalize our first objective, that of determination of the relationship between the fanning
friction factor and Reynolds number for the flow of a Newtonian fluid. Assessing the data from tables 1-5 and graphs 1-3,
we see both a direct proportionality and an inverse proportionality. During the experiment there was an increase in
pressure at each pipe level, i.e. bottom, middle and top, as well as a decrease in pressure. It was seen that as the pressure
drop increased the fanning fiction factor decreased while the Reynolds number increased. Graphs 1-3 showed the same
slope throughout, hereby proving the Blasius equation for turbulent flow. Now analysis was also carried out assuming
laminar flow although there was no laminar region present; other than during flow at the initial startup of the experiment
where there was separation of flow. According to Reynolds law being that laminar flow is considered when Re < 2100 this
was not seen within any of the three pipe runs; thus resulting in only turbulent flow occurring within the pipes.
With this noted, the continuation of the relationship with the flow of Newtonian fluid shows that during turbulent flow as
the shear stress increases and the velocity increases so does the Reynolds number ; in contrast however, where the fanning
friction factor here no longer played much of a large role as it decreased along flow.
Maintaining of constant supply of water was paramount throughout the experiment as this negated fluctuations along
pressure line. The introspection of pressure drop through the orifice and Venturi meter was now done. The Venturi meter
normally measure flowrate in the pipe whereby the design allows it to increase the dynamic pressure and decreases the
stagnation pressure by reverting kinetic flow to pressure energy; noting that the pressure does return to normal
eventually4. The orifice meter is similar in operation as the Venturi however here it increase the velocity head and in turn
decreases the pressure head of the fluid4. So in essence it is expected that through the Venturi the pressure drop would
have a greater effect as flow rate of water increases or decreases 4.
In assessing this, tables 5-8 along with graphs 4-5 will be looked at. During the experiment it was seen from the results
that during flow in the orifice meter, there was an increase in pressure drop along with a steady increase in increments.
Unlike the Venturi which saw also a greater increase in pressure drop with favorable rate of increase in flow rate.
Finally the discharge coefficients for the meters varies with types of flow, viscosity & roughness. Literature shows that
for low viscosity fluids Cd 0.98 within a Venturi meter and Cd 0.61. In comparing the coefficients during flow for both
the Venturi and the orifice meter it was seen that the C d remained relatively constant or rather consistent during increased
as well as decreased flow and pressure drop. The Venturi meter however had a more incremental increase during increased
pressure drop and flow rate while the same was true for the reverse case where an incremental decrease was seen.
Conclusion
The objectives were met whereby they relationship was found to be inversely proportional between Reynolds and fanning
fiction factor. Also increased pressure drop saw that there was also increased fluid flow through both meters. Whereby
both the orifice and Venturi meters possess C d averaged to be 0.73 and 0.39 respectively.
References
1.
McCabe W., Smith J. & Harriot P. Unit Operations of Chemical Engineering, McGraw-Hill Book
Company, New York, 2001, pp 45-50.
2.
C34Q Chemical Process Principles Laboratory Manual, Department of Chemistry, University of the
West Indies, Mona, 2008/9, pp 8-14.
3.
4.
Badger, W.L. & Banchero J.T., Introduction to Chemical Engineering, McGraw-Hill Book Company,
Singapore, 1955, pp 42-50.
Coley, M. Chemical Process Principles, Fluid Mechanics Lecture 3.
APPENDIX
Fig. 1 Rheology of Newtonian Fluid
4.000
5.000
6.000
-2.500
-3.000
0.000
7.000
-0.500
f(x) = - 1x + 1.2
R = 1
-1.000
decreasing run
-3.500
-1.500
log f
log f
-4.000
-2.000
-4.500
-2.500
-5.000
f(x) = - 1x + 1.2
-5.500
-3.000
-3.500
log Re
Fig 2: Plot of the log of the Fanning Factor vs. log of Reynolds number for the bottom pipe during
laminar flow
log f
-1.000
f(x) = - 1x + 1.2
-1.500
-3.300
-2.000
-3.500
-2.500
-3.700
-3.000
-3.900
-4.100
f(x) = - 1x + 1.2
R = 1
decreasing run
Linear (decreasing run)
Log f
increasing run
Linear (increasing run)
-3.500
-4.000
-4.300
-4.500
-4.500
-5.000
log Re
Fig 3: Plot of the log of the Fanning Factor vs. log of Reynolds number for the middle pipe for Laminar Flow
Plot of log f vs. log Re for the 3/4" Galvanized iron pipe
-3.700
0.000
4.200 4.400 4.600 4.800 5.000 5.200 5.400
-0.500
-3.750
f(x) = - 1x + 1.2-1.000
-3.800
-1.500
-3.850
log f
-2.000
-3.900
-2.500
-3.950
-4.000
-4.050
-3.000
f(x) = - 1x + 1.2
R = 1
-4.100
decreasing run
log f
-3.500
-4.000
-4.500
log Re
Fig 4: Plot of the log of the Fanning Factor vs. log of Reynolds number for the top pipe during laminar flow