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Welding Repair Procdure

This document summarizes welder imperfection rates for multiple welders in April 2016. It shows the total number of films required and examined for each welder, the number accepted and rejected, and calculates acceptance rates and imperfection percentages. For welder W-1, 48 films were required and examined, 41 were accepted, 5 were rejected, and the total imperfection percentage was 3.8461538462%, within the acceptable limit of 10%.

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prem nautiyal
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145 views16 pages

Welding Repair Procdure

This document summarizes welder imperfection rates for multiple welders in April 2016. It shows the total number of films required and examined for each welder, the number accepted and rejected, and calculates acceptance rates and imperfection percentages. For welder W-1, 48 films were required and examined, 41 were accepted, 5 were rejected, and the total imperfection percentage was 3.8461538462%, within the acceptable limit of 10%.

Uploaded by

prem nautiyal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 16

Welder Imperfection Rate Summary (By Films Qty)

WELDER ID:

W-20

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Rahul Sharma

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

256

AH-3

100

256

AH-4

100

256

BH.3

100

256

BH.4

100

256

RH.3

100

256

RH.4

100

256

RH.5

100

256

RH.6

100

50

100

256

RH.6R/S

100

50

256

RH.7

100

256

RH.8

100

256

RH.9

100

256

RH.10

100

75

48

48

41

100

3.8461538462

17.3076923077

TOTAL IMPERFECTION
PERCENTAGE 10%
Name

Name

Name:

Signature

Signature

Signature:

REMARKS

Date
F-QC-022 Rev.00

Date

Date:

Welder Imperfection Rate Summary (By Films Qty)


WELDER ID:

W-8

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Santosh Gauda

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

238

MH-1

100

16.6666666667

238

MH-1R1

100

238

MH-2

100

100

5.5555555556

TOTAL IMPERFECTION
PERCENTAGE 10%
Name

Name

Name:

Signature

Signature

Signature:

Date

Date

Date:

REMARKS

F-QC-022 Rev.00

Welder Imperfection Rate Summary (By Films Qty)


WELDER ID:

W-6

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Ramchandra Mohanty

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

232.2

WC-3-F1

100

232.2

WC-3-F2

100

100

232.2

WC-3-F2 R1

100

232.2

WC-3-F3

100

232.2

WC-3-F4

100

232.2

WC-4-F1

100

232.2

WC-4-F2

100

100

14.2857142857

TOTAL IMPERFECTION
PERCENTAGE 10%
Name

Name

Name:

Signature

Signature

Signature:

REMARKS

Date
F-QC-022 Rev.00

Date

Date:

Welder Imperfection Rate Summary (By Films Qty)


WELDER ID:

W-19

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Nitin Ughade

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

242.2

LWE-1

100

242.2

LWE-2

100

12

12

12

100

TOTAL IMPERFECTION
PERCENTAGE 10%
Name

Name

Name:

Signature

Signature

Signature:

REMARKS

Date
F-QC-022 Rev.00

Date

Date:

Welder Imperfection Rate Summary (By Films Qty)


WELDER ID:

W-16

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Jay Shankar Rajbhar

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

238

WL.1

100

238

DN.1A-6

100

238

DMH.2-6

100

100

238

DMH.2-6R1

100

100

25

TOTAL IMPERFECTION
PERCENTAGE 10%
Name

Name

Name:

Signature

Signature

Signature:

Date

Date

Date:

REMARKS

F-QC-022 Rev.00

Welder Imperfection Rate Summary (By Films Qty)


WELDER ID:

W-17

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Subhash Rajbhar

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

232.2

WL.1

100

233.2

WL.2

100

233.2

WL.3

100

233.2

WL.3R/S

100

233.2

WL.4

100

233.2

WL.5

100

233.2

WL.6

100

100

TOTAL IMPERFECTION
PERCENTAGE 10%
Name

Name

Name:

Signature

Signature

Signature:

Date

Date

Date:

REMARKS

F-QC-022 Rev.00

Welder Imperfection Rate Summary (By Films Qty)


WELDER ID:

W-15

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Abu Zafar

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

232.1

MH.1.1

100

100

232.1

MH.1.1R1

100

232.1

MH.1.2

100

232.1

MH.2.1

100

100

232.1

MH.2.1R1

100

232.1

MH.2.2

100

100

33.3333333333

TOTAL IMPERFECTION
PERCENTAGE 10%

Name

Name

Name:

Signature

Signature

Signature:

Date

Date

Date:

REMARKS

F-QC-022 Rev.00

Welder Imperfection Rate Summary (By Films Qty)


WELDER ID:

W-1

Month :

Apr-16

DOC.NO.:

WIP-09-001

WELDER NAME:

Michel Rozario

PAGE

1 OF 1

REV.NO./DATE

00/20.08.10

Completed

JOB NO.

Total Film

Film Qty.

Rate

Imperfection

Weld joint

Required

Examined

Accepted

Rejected

Reshoot

Examined %

Negative%

Welder%

G=C/B

H=F/C

I=E/(D+E)

256

AH-3

100

256

AH-4

100

256

BH.3

100

256

BH.4

100

256

RH.3

100

256

RH.4

100

256

RH.5

100

256

RH.6

100

50

100

256

RH.6R/S

100

50

256

RH.7

100

256

RH.8

100

256

RH.9

100

256

RH.10

100

75

48

48

41

100

3.8461538462

17.3076923077

TOTAL IMPERFECTION
PERCENTAGE 10%
Name

Name

Name:

Signature

Signature

Signature:

REMARKS

Date
F-QC-022 Rev.00

Date

Date:

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