LP-PTG-701002 Inst Spec Rev D

Document number
INSTRUMENT DESIGN & INSTALLATION
ID-PK6-LP-PTG-701002
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 2 of 79
Contractor document number :
TABULATION OF REVISED PAGES
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This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 3 of 79
CONTENTS
1.
SCOPE .....................................................................................................................................................5
2.
GENERAL INFORMATION .....................................................................................................................5

2.1
3.
Main Requirements .....................................................................................................................5
REFERENCE DOCUMENTS...................................................................................................................6
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Codes and Standards..................................................................................................................6

COMPANY Documents ...............................................................................................................9
Project Reference Documents ....................................................................................................9
Order of Precedence .................................................................................................................11
Indonesian Governmental Regulations .....................................................................................11
System of Units .........................................................................................................................12
Terms and Abbreviations ..........................................................................................................12
4.
INSTRUMENT FOR PACKAGES..........................................................................................................15
5.
TECHNICAL REQUIREMENTS AND GENERAL PRINCIPLES ..........................................................15

5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
6.
Climatic Design Criteria and Site Location................................................................................15

Materials ....................................................................................................................................15
Protection of Instruments against Environment ........................................................................16
Interference ...............................................................................................................................17
SIL Instrument Engineering Design...........................................................................................17
Hazardous Area Class ..............................................................................................................18
5.6.1
Hazardous Area Classiffication..................................................................................18
5.6.2
Hazardous Area Requirements..................................................................................18
Certification................................................................................................................................20
5.7.1
General ......................................................................................................................20
5.7.2
Certification of cabinets or panels located in hazardous area ...................................21
5.7.3
Cabinets or panels design .........................................................................................22
5.7.4
Instrument Passive Protection against Fire ...............................................................23
5.7.5
Cables ........................................................................................................................23
5.7.6
Field instrument..........................................................................................................23
Selection of Instrument..............................................................................................................23
5.8.1
General ......................................................................................................................23
5.8.2
Flow instrument..........................................................................................................26
5.8.3
Level instruments .......................................................................................................35
5.8.4
Pressure instruments .................................................................................................39
5.8.5
Temperature instruments...........................................................................................40
5.8.6
Transmitters ...............................................................................................................43
5.8.7
Receivers ...................................................................................................................45
5.8.8
Control Valves............................................................................................................46
5.8.9
On/off valves actuators ..............................................................................................46
5.8.10 Safety relief valves .....................................................................................................46
Process Control System and Safety Shutdown System ...........................................................47
Annunciators and Alarm Units...................................................................................................47
5.10.1 General ......................................................................................................................47
5.10.2 Illuminated display......................................................................................................47
INSTRUMENT AIR OIL.......................................................................................................................48

6.1
6.2
6.3
General ......................................................................................................................................48
Instrument Air Characteristics ...................................................................................................48
Instrument Oil Characteristics ...................................................................................................49
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
6.4
6.5
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 4 of 79
Distribution System....................................................................................................................49
6.4.1
Air distribution ............................................................................................................50
6.4.2
Oil distribution ............................................................................................................50
Return Header to Hydraulic Power Unit ....................................................................................50
7.
ELECTRICAL SUPPLY FOR INSTRUMENTS .....................................................................................51
8.
INSTRUMENT INSTALLATION ............................................................................................................52

8.1
8.2
8.3
Instrument Process Connection and Mounting Main Principles................................................52

8.1.1
Flow instruments ........................................................................................................53
8.1.2
Level instrument.........................................................................................................54
8.1.3
Pressure instruments .................................................................................................55
8.1.4
Temperature instruments...........................................................................................56
8.1.5
Control valves ............................................................................................................56
8.1.6
Instrument process connections ................................................................................56
Instrument Accessibility .............................................................................................................57
Electronic and Electrical Instrument Interconnecting and Wiring Cables .................................58
8.3.1
Cable design ..............................................................................................................58
8.3.2
Cable installation........................................................................................................59
8.3.3
Junction Boxes...........................................................................................................61
8.3.4
Cable termination to local instrument.........................................................................62
8.3.5
Cable glands ..............................................................................................................62
9.
INSTRUMENT TECHNICAL ROOM GENERAL DESCRIPTION .........................................................63
10.
CONTROL PANELS AND CABINETS GENERAL DESCRIPTION .....................................................63

10.1
10.2
Control Panels and Cabinets in Instrument Technical Room ...................................................63

10.1.1 Definition ....................................................................................................................63
10.1.2 General ......................................................................................................................63
10.1.3 Construction ...............................................................................................................64
10.1.4 Wiring .........................................................................................................................67
10.1.5 Intrinsically safe barrier ..............................................................................................68
10.1.6 Interposing relays.......................................................................................................68
10.1.7 Lightning protection....................................................................................................69
10.1.8 Labelling .....................................................................................................................69
Local Control Panel cabinets.....................................................................................................69
11.
INSTRUMENT EARTHING ....................................................................................................................71
12.
INSTRUMENT HOUSING ......................................................................................................................72
13.
PAINTING ..............................................................................................................................................73
14.
LABELLING ...........................................................................................................................................73
14.1
14.2
14.3
Instrument Symbolisation ..........................................................................................................73

Instrument Numbering System..................................................................................................73
Labels ........................................................................................................................................73
15.
INSPECTION AND TESTING ................................................................................................................74
16.
PRESERVATION OF INSTRUMENT EQUIPMENT..............................................................................76
ATTACHMENT A
THERMOWELL CALCULATION TABLE ............................................................77
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
1.
Page 5 of 79
SCOPE
This specification defines the main rules to be followed during the Instrument Engineering,
Construction and Commissioning stages for the implementation of the PECIKO VI LP
Compression Project.
These rules are to be considered as minimum requirements; so it is expected from the
CONTRACTOR /VENDOR to submit to the COMPANY, for agreement, all possible
solution that could give technical or economical improvement.
The hereafter rules shall apply to the following tasks:
2.
Detail engineering
Purchase
Inspection
Construction
Pre-Commissioning
Commissioning
GENERAL INFORMATION
The PECIKO VI LP Compression Project scope covers the following facilities:
2.1
Two new LP turbo compression trains including suction scrubbers and associated
suction coolers & discharge air cooler units.
A new pipe rack to LP compression.
A new technical building dedicated to the LP compression process.
Additions to the electrical systems and other utilities.
Extension of the Safety Shutdown Systems to monitor and manage potential

hazards due to the new facilities.
Main Requirements
Instrumentation shall be provided to satisfy the following requirements:
Enable safe and convenient plant start-up, uninterrupted operation and controlled
shutdown,
Provide automatic protective action where deviation of plant variables could result in
a hazard to personnel or equipment,
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 6 of 79
Provide information and controls to enable plant and utilities to meet the specified
requirements for safety, product quality, throughput, efficiency and economic
operation,
Provide local indication of plant variables at points, which will allow local adjustment
of control and by-pass valves. Local indication of variables necessary at plant and
equipment during start-up, shutdown or during emergency conditions shall also be
provided,
Equipment shall be selected on the basis of standardization with existing equipment

used for PECIKO Phase I, II, III and IV field proven ability for the application and
manufacturers support for the product,
The accuracy of measurement shall be consistent with both instrument functions on

the plant and equipment commercially available. The accuracy and range of
measurement required will be stated on procurement documentation.
3.
REFERENCE DOCUMENTS
3.1
Codes and Standards

All specified works, instruments and control equipment shall be in accordance with all
applicable sections of the latest editions of the following codes and standards (and their
current amendments) listed in alphabetical order of issuing authorities and numerical
order of designation.
American Gas Association
AGA - Report 3
AGA - Report 8
Natural gas fluids measurement by concentric, squareedged orifice meters.

Compressibility and super compressibility for natural gas
and other hydrocarbon gases.
American Society of Mechanical Engineers (ASME)

ASME B 2.1
American national standard for Pipe Treads.
ASME B16-5
Pipe flanges and flanged fittings.
ASME B16-34
American national standard for valves Flanged, threaded,
and welded end.
ASME/ANSI B16.36
1996 Orifice Flanges
ASME B16-104
American national standard for control valve seat leakage.
ASME VIII
Pressure Vessels
ASME PTC 19.3
Temperature Measurement Instruments and Apparatus.
American Petroleum Institute (API)
API 6D
Spec. for Pipeline valves (Gate, Ball & Check valves)
Recommended practice for analysis, design, installation and
API RP 14 C
testing of basic surface safety systems on offshore
production platforms.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
API RP 521
API RP 526
API RP 527
API RP 551
API RP 552
API RP 554
API RP 555
API STD 670
API 941
API 2000
API 2534
Status : AFC
Doc. Class : 2
Page 7 of 79
API RP 520
Revision : D
Date : May 05, 2008
Recommended practice for the design and installation of

pressure relieving systems.
Guide for pressure relief and depressurising systems (for
information purpose only).
Flanged steel safety relief valves (sections 1 to 4).
Commercial seat tightness of safety relief valves with metal
to metal seat.
Process measurement instrumentation.
Transmission systems..
Process instrument and control.
Process analysers.
Non-Contacting Vibration and axial position Monitoring
Systems.
Steel for Hydrogen Service at Elevated Temperature and
Pressure in Petroleum Refineries and Petrochemical Plants.
Venting Atmospheric and Low Pressure Storage Tanks.
Measurement of petroleum liquid hydrocarbons by Turbine
Meter.
American Welding Society (AWS)

AWS D1.1
Structural Welding Code.
British Standards (BS)
BSI 6121
BSI 6755
Cable glands.
Test of valves.
ATEX Directives
European
Directive
94/9/EC
(23/03/94)
on
the
approximation of the laws of the Member States concerning
94/9/EC
(ATEX 100a5/ATEX 1376) equipment and protective systems intended for use in
potentially explosive atmospheres
European Directive 1999/92/EC (16/12/99) on minimum
1999/92/EC
requirements for improving the safety and health protection
(ATEX 1185/ATEX 1376)
of workers potentially at risk from explosive atmospheres
International Electrotechnical Commission (IEC)
Environmental testing Particular attention : Test Ca (Damp
IEC 60068-2-1 to 75
heat, steady state). Test Fd (Random vibration Wide Band).
IEC 60079-0 to 25
Electrical apparatus for explosive gas atmosphere.
Electrical installation in ships: Choice and installation of
IEC 60092-352
cables for low-voltage power systems.
Low-Frequency cables and wires with PVC insulation and
IEC 60189-1 to 7
PVC sheath.
Polyvinyl chloride insulated cables of rated voltage up to
IEC 60227-1 to 7
and including 450/750 V
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
IEC 60245-1 to 8
IEC 60331
IEC 60332
IEC 60529
IEC 60534-8
IEC 60801-1
IEC 61000
IEC 61131-1 to 8
IEC 61508-1 to 7
IEC 61511-1 to 3
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 8 of 79
Rubber insulated cables : Rates voltage up to and including

450/750 V.
Tests resisting characteristics of electric cables.
Tests on electric cables under fire conditions. Part 3-22:
Tests of vertically-mounted bunched wires or cables Category A.
Classification of degrees of protection provided by
enclosures.
Part 8 Noise considerations.
Electromagnetic compatibility for industrial process
measurement and control equipment.
Electromagnetic compatibility (EMC).
Programmable controllers
Functional safety of electrical/electronic/programmable
electronic safety-related systems.
Functional safety instrumented systems for the process
industry.
Instrument Society of America (ISA)

ISA S 5-1
Instruments symbols and identification.
ISA S 5-2
Binary logic diagrams for process operation.
ISA S 5-3
Graphic symbols for Distributed Controls.
ISA S 5-4
Instrument loop diagrams.
ISA S 7-3
Quality standard for instrument air.
ISA S 18-1
Annunciator sequences and specification.
Specification forms for process measurement and control
ISA S 20
instruments primary elements and control valves.
ISA S 51-1
Process instrumentation terminology.
ISA S 75-1
Control valve sizing equations.
Test, method for measurement of noise emitted by pipe in
ISA S 75-17
the petroleum and petrochemical industry.
Programmable Logic Controller Systems used in Safety
ISA SP 84
applications.
International Standard Organisation (ISO)
Size, units, symbols, conversion factors and conversion
ISO 31
tables.
ISO 1219
Fluid power system and components graphic symbol
Fluid measurement with orifice plates, nozzle and venturi
ISO 5167-1
inserted in filled piping of circular profile.
ISO 5168
Flow measurement: calculation of errors.
Aerospace Standards
SAE AS 4059E
Cleanliness Classification for Hydraulic (Formerly NAS 1638)
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 9 of 79
3.2
COMPANY Documents
The following minimum COMPANY specifications shall be applied:
Reference
GS INS 101 Rev. 03
GS INS 104 Rev. 02
GS INS 107 Rev. 01
GS INS 108 Rev. 02
GS INS 110 Rev. 00
GS INS 137 Rev. 01
GS INS 146 Rev. 02
GS INS 900 Rev. 02
GS ENV 001 Rev. 02
GS ELE 001 Rev. 02
GS ELE 031 Rev. 01
GS ELE 051 Rev. 01
GS ELE 311 Rev. 02
GS EXP 101 Rev. 03
GS EXP 103 Rev. 03
GS EXP 105 Rev. 02
GS EXP 107 Rev. 02
GS EXP 205 Rev. 02
GS SAF 216 Rev. 01
GS SAF 261 Rev. 01
GS SAF 312 Rev. 02
GS COR 350 Rev. 04
GS COR 352 Rev. 04
GS PVV 142 Rev. 01
3.3
Title
Instrumentation engineering, supply and construction general
requirements
Design of the generation of instrument air or gas
Design and installation of instrumentation links
Instrumentation for the design of plant rooms and control
rooms
Instrumentation for package units
Design and supply of on/off valve control panels
Design of generation and distribution of hydraulic energy
Instrument hook-up diagrams
Environmental Requirements for Oil and Gas Projects Design
Electrical design criteria
Design of earthing and bonding system
Design and installation of lightning protection
Cable trays and ladders
Pre-Commissioning and Commissioning
Pre-Commissioning and Commissioning Technical Preparation
Pre-Commissioning Execution
Commissioning Execution
Maint. Preparation During a Project Phase Spare Parts
Area Classification
Pressure protection and relief, emergency shutdown and
depressurisation
Guidelines for selecting and installing fire and gas detection
systems
External protection of off-shore and coastal structures and
equipment by painting
Internal protection of equipment by painting
Piping valves vessels
Project Reference Documents

This philosophy shall be used in conjunction with the following documents issued for this
project:
Reference
ID-PK6-GE-TSA-075002
Title
Minimum Requirements for Contractor Final
Documentation Specification
Vendor Drawings and Documents Specification
Spare Parts Specification
Packing, Forwarding & Marking Specification
QMS/QC Requirements for Vendors
ID-PK6-GE-PTG-101002
Process Design Basis
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 10 of 79
Reference
ID-PK6-GE-PTG-122001 to 007
Title
P&IDs General Symbols (Sheet 1 to 7)
Equipment List
Equipment Numbering Specification
Equipment Design Conditions Specification
Safety Concept
Piping Material Classes Specification

Block & Bleed Integral Manifold Specification
ID-PK6-GE-JTC-702208
ICSS general architecture

ICSS Typical Trouble Shooting Loop Diagrams
PCS functional design specification
SSS functional design specification
Safety Equipment List

Hazardous Equipment Table
Automatic Deluge Valves Specification

Inergen Total flooding System Specification
Hazardous Area Drawing
Fire and Gas Detector Layout
Technical Building F&G Detector Layout
HVAC Functional Design Specification
Electrical Operating Principles & Design Criteria

Electrical Design of Earthing and Bonding
Systems Specification
Design and Installation of Lightning Protection
Cable Trays and Ladders and Trays Spec.
General One Line Diagram
LP Compression One Line Diagram
ID-PK6-LP-JTC-283580
Instrument, Control Philosophy and Principle

Instrument Cables Specification
Instrumentation for Packages Specification
Instrument Earthing Principle
Control Valves Specification
ON/OFF Valve Actuators & Local Stations Spec.
Safety Relief Valves Specification
Hydraulic Power Unit Specification
Instruments Identification & Numbering Spec.
IT security planning and ICSS systems
implementation
Fire and Gas Detectors Specification
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 11 of 79
3.4
Order of Precedence
Except if the local Codes and Regulations are more stringent, the order of precedence
shall be:
data sheets,
particular specifications,
this specification,
Company Documents,
International Codes and Standards.
It will be the CONTRACTOR responsibility to raise to COMPANY any discrepancy

between documents. CONTRACTOR shall not proceed with any such aspect of the work
until he has received any necessary confirmation, in writing form from COMPANY.
CONTRACTOR has to indicate his deviations, if any.
The absence of comments to COMPANY general specifications shall be considered by
COMPANY to mean that the said specifications are fully accepted
3.5
Indonesian Governmental Regulations

Safety devices shall be designed to comply with the relevant regulations.
Fire fighting and safety equipment shall be approved and inspected by BPMIGAS prior to
start-up plants.
Documents to be submitted (non exhaustive list):
Passive safety equipment:
Hazardous materials and fluids classification.
Active safety system:
-
Fire and Gas detection,
Process and Emergency Shut-Down equipment,
Alarm and public address and intercommunication,
Emergency power supply,
Depressurisation system,
Personnel protection kits.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 12 of 79
3.6
System of Units
ISO system will be used with the following exception.
Flow
Pressure
Liquid
Actual barrels per day (BPD) for production

oil / condensate and water m3/h for others
such as glycol,
Gas
Standard Cubic Feet per Day

(SCFD) (15.6C @ 1.013 bara)
Air, N2
Nm3/h
General
bar gauge (barg)
Vacuum
bar absolute (bara)
Differential Pressure
mbar, bar
Temperature
Degree Celsius (C)
Level
Millimetre (or % of range) and meter for tank

gauge
Viscosity
Centipoise (cP)
Length
Inch for piping, tubing size, wall thickness

and instrument cable gland size. Millimeter
or meter for cable length.
Analyser
Determined by individual application.
Normal conditions for gas volume are 0C and 1013 mbar abs.
Standard conditions for gas volume are 15,6C and 1013 mbar abs.
3.7
Terms and Abbreviations

-
AED
AGA
API
ASME
ASTM
ATEX
AWS
BPMIGAS
BDV
BPD
BPS
BS
CCTV
CI
CR
:
:
:
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:
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Anti Explosive Decompression

American Gas Association
American Petroleum Institute
American Society of Mechanical Engineers
American Society for Testing And Material
Atmosphere Explosive
American Welding Society
Badan Pelaksana Kegiatan Usaha Hulu Minyak dan Gas Bumi
Blow Down Valve
Barrels Per Day
Bekapai Peciko Senipah
British Standards
Closed Circuit TeleVision
Corrosion Inhibitor
Control Room
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
CP
DB
DMCMS
ED
EPSC
ESD
ESDV
ER
EWS
FAT
F&G
FGS
FO
FOC
FOS
GA
HART
HMI
HPU
HS
HVAC
ICSS
IE
IEC
IFAT
I/O
ITR
IP
IPE
IR
IS
ISA
ISE
ISO
JB
LCD
LCP
LCS
LED
LEL
MC
MCB
MCT
MOV
MIH
MAC
MCC
MTBF
MTTR
MWS
NEC
NDT
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
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Control Panel
Distribution Board
Data Management and Condition Monitoring System
Explosive Decompression
Engineering Procurement Supply Construction
Emergency Shut-Down
Emergency Shut-Down Valve
Equipment Rack
Engineering Work Station
Factory Acceptance Test
Fire & Gas
Fire and Gas System
Fibre Optic
Fibre Optic Cables
Fibre Optic System
General Alarm
Highway Addressable Remote Transducer
Human Machine Interface
Hydraulic Power Unit
Hand Switch
Heating, Ventilation and Air Conditioning
Integrated Control and Safety System
Instrument Earth
International Electrotechnical Commission
Integrated Factory Acceptance Test
Input / Output
Instrument Technical Room
Ingress Protection
Instrument Protective Earth
Infra Red
Intrinsically Safe
Instrument Society of America
Intrinsically Safe Earth
International Standard Organisation
Junction Box
Liquid Crystal Display
Local Control Panel
Local Control Station
Light Emitting Diode
Low Explosive Level
Marshalling Cabinet
Main Circuit Breaker
Multi-Cable Transit
Motor Operated Valve
Maintenance In Hibit
Manual Alarm Call point
Motor Control Centre
Mean Time Between Failure
Mean Time To Repair
Maintenance Work Station
National Electrical Code
Non Destructive Test
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
NPT
NPTF
OD
OCS
OWS
P&ID
PA/GA
PC
PCS
PLC
PDCS
PSDV
RTD
RFI
SAT
SIL
SOE
SPDT
SS
SSS
TCP/IP
UCP
UPS
V AC
V DC
VDU
VFC
XV
Status : AFC
Doc. Class : 2
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Revision : D
Date : May 05, 2008
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National Pipe Tapered Thread

National Pipe Tapered Thread Female
Outside Diameter
Operator Control Station
Operator Work Station
Piping and Instrumentation Diagram
Public Address/General Alarm
Personal Computer
Process Control System
Programmable Logic Controller
electrical Power Distribution Control System
Process Shut-Down Valve
Resistance Temperature Detector
Radio Frequency Immunity
Site Acceptance Test
Safety Integrity Level
Sequence Of Events
Single Pole Double Throw
Stainless Steel
Safety Shutdown System
Transmission Control Protocol/Internet Protocol
Unit Control Panel
Uninterruptible Power Supply
Volt Alternative Current
Volt Direct Current
Video Display Unit
Volt Free Contact
process ON/OFF Valve
COMPANY
Total E&P Indonesie
CONTRACTOR
PT Gunanusa Utama Fabricator in charge of the

engineering, supply fabrication, assembly, transportation,
installation and hook-up of the new facilities
VENDOR
The Instrument supplier
NOTIFIED BODY
The independent laboratory in charge of ATEX certification.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 15 of 79
4.
INSTRUMENT FOR PACKAGES

Each package is fully described by a particular Project equipment specification with a
specific instrument section.
The selection, design and installation of Instrumentation to be used on packages shall be
fully in accordance with requirements of this specification and the related Project
specifications Instrumentation for Package, document number ID-PK6-LP-PTG-701004.
5.
TECHNICAL REQUIREMENTS AND GENERAL PRINCIPLES
5.1
Climatic Design Criteria and Site Location

a)
Site location: Onshore and offshore to the South of the MAHAKAM river delta, East
Kalimantan (Indonesia).
b)
Outdoor climatic conditions:

Refer to the Project specification Equipment Design Conditions document number
ID-PK6-GE-TSA-205002.
c)
Environmental condition inside main control and technical rooms

Environmental conditions inside technical rooms shall be as follows:
Temperature min.
19,5 C
Temperature max.
35 C
Temperature design
40 C
Relative humidity
mini : 50%
Maxi :100%
In case of HVAC failure, instruments shall run properly up to the design temperature /
humidity considering temperature rising of 5C per hour.
5.2
Materials
Due to the saline effects, the use of aluminium parts (even protected by special coating)
shall be prohibited. Any deviation shall have to be approved by COMPANY.
Materials and assemblies shall be properly chosen in order to avoid galvanic corrosion
(0.3 volts maximum potential difference).
Carbon steel shall never be used without suitable corrosion protective paint (refer to
related section of this document).
Document number
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Document type: SPE
System/Subsystem :
Discipline : INS
5.3
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 16 of 79
Protection of Instruments against Environment

In PECIKO VI Project, field instrument shall be protected from the effect of lightning using
internal surge protector as mention on the data sheet.
Enclosures of instruments or equipment located outdoor shall suit IP 65 protection index,
indoor instrument shall suit IP 21, outdoor non protected instrument shall suit IP 65, as a
minimum according to IEC 60529.
Where instruments and/or junction boxes are located in areas subject to deluge
conditions, their protection index shall be rated IP 66.
All field instruments including those SS316L enclosures shall be painted with epoxy or
polyurethane paints.
For specific cases instrument housing may be required.
Housings shall be made of flame retardant and shockproof synthetic material (Glass
Reinforced UV resistant Polyester) or equal with shatterproof front glass if the instrument
is an indicator. The selected material shall avoid static electricity build-up.
Good thermal insulation is required.
All metallic parts of housings shall be made of stainless steel as minimum requirement.
Painting of housings and enclosures shall be performed in line with the COMPANY
General specification GS-COR-350 External protection of structures and equipment by
painting.
The housing dimensions shall be suitable for normal operation and maintenance.
Housings shall provide sufficient clearance for maintenance operations and shall be
designed and installed in order to be easily removed for repair or maintenance purpose.
Housing shall be supplied fully equipped with internal mounting brackets for transmitter
installation and with external mounting brackets for hook up facilities on a 2" pipe support.
All printed circuit cards shall be protected against corrosion and humidity by means of
appropriate varnish coating and gold plated connectors (even for those located within
control and technical rooms).
All electronic or electric field instruments shall be tropicalized and marine corrosion proof.
Relay contacts shall be Reed type gold plated.
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Page 17 of 79
5.4
Interference
All instruments and microprocessor-based system shall meet the following Radio
Frequency Immunity (RFI) requirements that shall be tested at the acceptance test and
performance checkout stage:
TEST
SYSTEM RESPONSE
Test 1
5W hand-held transmitter operated at 1 metre from No effect
each side panel/door, with all doors and covers in
place.
Test 2
As above with all doors open but internal covers and No damage to equipment.
Analogue values shall not change
printed circuit cards in place.
by more than 1 % Full Scale.
No other effects on operation.
TEST 3
As above, with a randomly selected input or output
module per cabinet on an extender card, if
appropriate and with all CPU and memory cards
and their covers in place. Alternatively, with one
input/output module removed.
As test 2.
The transmitters employed for test purposes shall be of the following frequency range: 50
MHz to 500 MHz and 5 W of power.
Basic reference standard is IEC 60801 (part 3) for design and manufacturing
considerations.
The above RFI requirements are to be considered as a minimum.
5.5
SIL Instrument Engineering Design

The SIL requirement, shall be as per the IEC 61508 /
SAF 261.
IEC 61511 as defined by GS EP
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Page 18 of 79
5.6
Hazardous Area Class
5.6.1
Hazardous Area Classiffication

According to:
Company General Specification GS SAF 216 Area Classification.
Area Classification Code for Petroleum Installations, Model Code for Safe Practice
Part 15, issued by Institute for Petroleum (IP).
International Standard IEC 60079-10, Electrical apparatus for explosive gas

atmospheres Part 10 Classification of hazardous area.
NFPA 58 and 497A.
Hazardous areas are classified into 3 different categories:
Type 0 area
permanent existence of explosive atmosphere.
Type 1 area
Type 2 area
possible existence of explosive atmosphere during normal

operation (1st level danger).
possible existence of explosive atmosphere during abnormal
operation as incident (2nd level danger).
Refer to relevant Project document Hazardous Equipment Table document number IDPK6-LP-PTG-282002.
5.6.2
Hazardous Area Requirements

Instruments and instrument equipment located in a hazardous area shall be designed and
certified to meet the electrical area classification. Any certified equipment shall be
stamped according to the protection and the relating code and shall be delivered with a
conformity certificate issued by recognised authorities.
IIt shall not be assumed that the packaging and assembly of individually certified
components inside an enclosure makes ATEX certified equipment.
Therefore, CONTRACTOR shall obtain a category 3 ATEX certification for the complete
equipment. A third party certification must be provided. The third party shall be chosen
among the COMPANY approved Certifying Agencies.
For any installation, ATEX European Directive EN94/9/EC shall be followed.
Specifically all field instruments shall be certified category 2 as per the ATEX European
Directive.
If some instrument/equipment is not available with such certification, it will be deenergised in case of gas detection.
Document number
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Page 19 of 79
For ATEX category 3 equipment, certification by Manufacturer is not accepted. A

Statement of compliance (i.e. Unit Verification Conformity Certificate) shall be delivered
by a Notified Body.
For standardisation purpose, installation of certified category 2 type instruments in nonhazardous field areas is required.
For standardisation purpose, instruments and instrument equipment shall be designed
and certified for installation in zone 1 for gas group IIA class T3 according to IEC 60 07910.
Vital equipment in battery room shall be certified for gas group IIC class T3.
Other type of electrical equipment certification shall be subject to COMPANYs approval.
CONTRACTOR shall check and collect the ATEX certification information of all
instruments and local cabinets / panels and assemble them in the Project Instrument
Certification Register.
The following electrical device protection methods shall be considered:
flameproof enclosures
"d"
increased safety
"e"
intrinsic safety
"i"
encapsulated
"m"
pressurised enclosures :
"p"
non-sparking
Use of protection mode EExp and EExn shall be limited to specific applications and
submitted to COMPANY for approval.
Within type 0 zone, electrical instrument installation shall be forbidden.
As far as possible, explosion proof protection type shall be used instead of intrinsically
safe.
Within type 1 and 2 zones, the choices to be done between the different protection levels
shall be as follows:
INSTRUMENTS AND ACCESSORIES
Level gauge illuminators (if any)
Junction boxes
All other instruments and accessories
*:
* *:
"i"
n
ZONE 1
d
e
d *
ZONE 2
d
e
d **
to be used if "d" type is not available.

to be used if d type is not applicable
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Page 20 of 79
Particular attention shall be paid to I.S. circuits for which the whole loop must be certified.
CONTRACTOR shall perform the I.S. loop calculation notes and issue them in the loop
calculation note dossier.
For Intrinsically Safe (IS) systems, attention shall be paid to cable routing segregation and
barriers shall be of the galvanic isolation type.
ISA RP 12.6 standard shall be used as reference for installation of IS systems in
hazardous locations.
I.S. multi-core cables shall be allowed provided that the requirements of IEC 60079-11,
are fully satisfied.
In potentially explosive atmospheres only approved and marked equipment is allowed to
be used. All equipment shall be marked according to the European directive 94/9/EC
method.
Marking according to 94/9/EC:
CE marking on equipment, indicating compliance with directive 94/9/EC,
identification number of Notified Body involved in the production control stage,
hexagon symbol, the specific marking of explosion protection,
symbol of Group and Category and type of hazard, gas (G),
serial number,
year of construction unless it can be clearly identified from the serial number.
CE *
***
EEX * * *
ATEX *
5.7
Certification
5.7.1
General
Each electrical instrument or system installed in hazardous area shall be built according to
IEC recommendations and corresponding national translations and publications (e.g.
UTE/AFNOR in France; VDE in Germany).
For each type of instrument, instrument circuit and enclosure containing instrument
circuits, it shall be obtained from the manufacturers (and before purchasing stage) a copy
of the certificate of conformity to the standards delivered by an agreed Certifying
Authority. Compilation of this information is achieved by the Instrument Certification
Schedule. Particular attention shall be paid to IS circuit for which the whole loop must be
certified. A dossier shall be provided with the calculation note for each IS loop.
Document number
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5.7.2
Page 21 of 79
Certification of cabinets or panels located in hazardous area

Local cabinets / panels located in zone 2 (i.e. ATEX category 3) hazardous area shall be
certified with their associated components.
Local cabinets / panels shall be protected EEx "nA" or EEx nL to IEC 60 079-15.
EEx "p" or EEx "d" cabinets / panels shall not be considered.
The local cabinet/panel PLC or RTU shall be located in a IP 65 enclosure as per IEC 60
529 (IP 66 if submitted to deluge) which will also contain all associated control
components (e.g. fuses, terminals, indicating lamps, push buttons, circuit breakers, etc.).
The PLC shall be certified for outdoor hazardous area Zone 2 IIA T3 or Class 1 div. 2
Group ABCD.
Cabinet / panel individual components may be protected EEx "e", EEx "d", EEx "de", EEx
"m", EEx "i", EEx nA, EEx nL.
The use of non ATEX certified components located in EEx "d" enclosure shall be avoided
and subject to COMPANY's approval.
The use of EEx de protected components is permitted when local operator stations
containing basic indicators and controls are required.
EEx i techniques may be employed if other protection modes are not available.
Certification shall ensure the complete cabinet / panel is suitable for use in Zone 2, Gas
Group IIA, and Temperature ClassT3.
The Notified Body shall be selected among the following COMPANY approved certifying
authorities:
INERIS in France,
LCIE in France,
CESI in Italy,
TV in Germany,
PTB in Germany,
KEMA Quality BV in Netherlands,
NEMKO in Norway,
BASEEFA in United Kingdom,
Lloyds Register Verification Ltd in United Kingdom,
SCS in United Kingdom,
CSA in Canada.
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Page 22 of 79
The notified Body shall perform the certification sequence and the main activities as
follows:
review the comprehensive design dossier of the cabinet/ panel,
perform a visual inspection and tests of the fully assembled and pre-tested cabinet /
panel during the Factory Acceptance Tests period at MANUFACTURER premises,
perform a visual inspection and tests at site when the cabinet / panel is fully
installed, connected and energised,
issue the ATEX certification.
CONTRACTOR shall have the responsibility to develop and issue the above design
dossier.
CONTRACTOR shall detail and complete the certification scope of work during the
detailed engineering stage.
All above certification activities are fully included in CONTRACTOR scope of work.
5.7.3
Cabinets or panels design

The following critical information and documents shall be provided as a minimum and
shall be included in the design dossier for obtaining the Unit Verification Conformity
Certificate (ref. ATEX European Directive 94/9/CE Annex IX):
description and functional overview of the cabinet / panel,
cabinet / panel general arrangement with bill of material,
cabinet / panel arrangement and details of penetrations,
cabinet / panel mechanical specification,
details, type of material and arrangement of all gaskets,
details of anti corrosion requirements and painting specification,
test results and certification of the degree of protection (IP code) of the cabinet /
panel,
detail technical data of all individual certified components,
copy of EC type examination certificate and EC Declaration of Conformity of all

individual certified components,
copy of FM / UL /CSA certificate of compliance for all individual non ATEX certified
components,
copy of the test reports of all non ATEX certified components,
residual charge and estimated discharge duration of power supply unit capacitors,
calculation note of heat dissipation inside the enclosure,
maximum surface temperature resulting from the combination of the surface

temperature of all individual components,
power supply details,
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power supply distribution details,
wiring and cabling arrangement within the enclosure,
cable entries arrangement,
cable glands details and certification,
earthing arrangement and details,
labelling and marking,
operating and maintenance instructions.
5.7.4
Instrument Passive Protection against Fire
5.7.5
Cables
Page 23 of 79
Refer to Project specification "Instrument Cables", document number ID-PK6-LP-PTG701003.

5.7.6
Field instrument
Refer to Project specification "On/Off Valve Actuators & Local Stations", document
number ID-PK6-LP-PTG-701007.
5.8
Selection of Instrument
5.8.1
General
All equipment shall comply with the requirements of the specific hazardous area where
they are installed. Specifically all field instruments shall be certified for use in zone 1 as
per ATEX European Directive.
The varieties of different instrument types to be installed on the different sites shall be as
limited as possible to minimise spares and maintenance.
For standardisation purposes, the instrumentation provided on the package shall be of the
same Manufacturer, brand and type as the one, supplied for the Project.
Instruments and accessories of the best reliability/availability and local maintenance
easiness shall be used.
All instruments and accessories shall be brand new.
Instrumentation systems shall be chosen in order to avoid penetration of process fluids in
the control and technical rooms.
All field instruments shall be specified and suitable for the related design equipment
design conditions.
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Page 24 of 79
All inserted instrumentation (i.e. probes, thermowells, corrosion coupons, sampling

probes) shall be specified as per the process data sheet including all minimum and
maximum service conditions (pressure, velocity, temperature, density, fluid composition),
which shall be provided by CONTRACTOR. All inserted instruments (thermowells, vortex,
pilot tubes, etc.) shall conform to ASME PTC 19.3 calculations.
Generally the control loops for process operation shall be controlled from the control
room. These loops shall use smart digital transmission (Hart protocol) superimposed on
the 4-20 mA analogue signal.
Smart transmitters make and model along with their digital communication protocol shall
be fully compatible with the PCS communication protocol(s)..Smart protocol shall be used
with COMPANYs approval.
CONTRACTOR shall supply hand held portable calibrators for each make of "smart"
transmitters. Quantities shall be approved by COMPANY. As a minimum two hand held
"smart" transmitter calibrators shall be supplied by CONTRACTOR.
Transmitters for the overall unit shall have similar functional performance in respect of
their ability to remotely alarm and diagnose transmitter malfunction.
Alarm and/or shutdown initiating devices shall be based upon analogue smart transmitter
(4-20 mA and/or digital signal) with trip amplifier function performed by control and safety
systems and package UCPs located in technical room.
Suppliers proprietary protocols are to be avoided.
Shutdown initiating devices shall use dedicated transmitters with independent connections
to the process.
All instrument and control equipment material wetted parts must be suitable for the
process media.
All instruments shall be suitable for hydrocarbon products containing aromatics; Viton,
Kalrez, Chemraz, or Teflon material shall be used instead of Nitril (Buna-N).
Instruments components, which may come in contact with methanol, shall be methanol
resistant (Viton is not suitable for methanol service).
The instruments VENDOR or Manufacturer shall investigate and assess whether the seal
materials used on the instruments are subject to explosive decompression in relation with
the project specific service conditions.
All materials used for seals subject to Explosive Decompression (ED) shall be certified
according to a testing procedure complying with the requirements of specification GSPVV-142 Appendix 8. All Anti Explosive Decompression (AED) seals shall be of a "O" ring
circular cross section type only.
Instruments shall be certified for the hazardous area in which they are located (see
section: Hazardous Areas) and for the specified environment (see section: Protection of
Instrument against Environment).
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Page 25 of 79
Enclosure protection type shall be classified in accordance with the International Electrotechnical Commission (IEC) Standard 60 529 (IP code).
Local instruments shall generally be supplied with a 2" pipe mounting device except for
pressure gauges, instrument mounted directly on the line and level instruments on vessel
or stand pipe
Instrument electrical entries shall generally be threaded 3/4" NPTF or 1/2 NPTF. Unless
otherwise specified, instrument pneumatic entries shall be threaded 1/4" NPT (if required
larger size could be selected) and process connections shall be threaded 1/2" NPT.
In general, instrument piping shall be of 316L tubing. Compression fittings of the double
ferrule type shall be used unless otherwise specified by way of process media and/or
process conditions. Tubing shall be imperial size for all equipment including packaged
units.
Instrument tubing and fittings shall be made with unpainted 316L stainless steel for
operating temperature up to 50C.
For temperature in excess of 50C, instrument tubing shall be made with painted 316L
stainless steel.
The signal transmission shall be as follows:
-
pneumatic
0.2 to 1.0 barg.
analogue
4 to 20 mA, 2 wires (floating earth),

For analogue inputs using a 3 wire system with loop
powering the detector (Gas detectors, UV/IR detectors),
separate 24V DC power shall also be available from the
marshalling cabinet (F&G cabinets).
digital
digital communication signal superimposed on the 4 to 20

mA (PCS VENDOR standard protocol or HART when PCS
VENDOR standard is not available).
Field electrical signals shall be transmitted over individual cables to a junction box then
through multi-core cables to marshalling cabinets inside the Technical Rooms.
As a general rule, where thresholds are derived from an analogue signal for alarm /
shutdown purposes, the transmitters from which the signal is derived, threshold shall be
selected such that no set point falls below 10 % or above 90 % of the signal.
Transmitters and actuators shall be powered, at 24V DC, directly from the control and
safety systems cabinet.
Where the signal is also required in package, UCP local panel loop powered
current/current isolators shall be provided and mounted in the local panel.
All electronic transmitters shall be "Smart" type for standardisation purposes but those
transmitters which are used for critical functions (e.g. ESD, F&G, anti-surge, etc...) shall
have their "Smart" facilities disabled. The "Smart" facilities enable/disable shall be
secured, access protected and performed at the field device only and shall not rely on the
hand held portable calibrator. The transmitters for ESD/F&G application shall be SIL2
certified.
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Page 26 of 79
Electrical interface alarm and trip signals shall use volt free contacts powered by the
receiving system. Control principles are identical to those developed during the previous
phases. PCS Start/Stop shall be done by one volt free contact without relays in the
instrument marshalling cabinets. When the motor is running the contact is maintained
closed, when the motor is stopped is open.
Each process trip function shall have an associated pre-alarm. Pre-alarm and trip
functions shall not be derived from the same instrument.
All field transmitters shall be equipped with integrally mounted permanent digital indicators
measuring the transmitter actual range for maintenance purposes.
In the case of control valve loops an additional indicator shall be provided where required,
such that it is readable from the control valve.
The analogue transmission shall be used for the Emergency Shut Down system and the
Fire and Gas system.
5.8.2
Flow instrument
5.8.2.1
General
Flow measurement equipment shall be classified in one of the following categories:
-
Class 1
Fiscal or commercial custody transfer use,
Class 2
Plant mass balance, internal accounting purpose,
Class 3
Plant control and operator aids.
For flow measurement, instrument assemblies made with standard concentric orifice
plates and differential pressure transmitters shall be used as often as possible.
Flow orifice shall not be used where the anticipated turn down ratio exceeds 5:1 for non
fiscal applications. Due consideration is to be given to the maximum pressure drop
dictated by the process.
Flow differential pressure transmitters shall be built as per the relevant section of this
specification. Square Root extraction shall be performed in the Process Control System
(PCS) or Safety Shutdown System (SSS) not in the transmitter.
For Class 3 measurements the full straight piping run mentioned in ISO 5167-1 standard
shall apply. Straight length values with additional uncertainties can be used.
Detailed engineering CONTRACTOR shall be fully responsible to cross check the flow
rate requirements and provide the suitable flow meter range.
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Page 27 of 79
5.8.2.2
Standard orifice plate and retractable orifice

a)
General
The complete assembly material (viz. Flange and body, bolting, nuts, Carrier Ring)
excluding orifice plate, shall be as per Piping Material Classes specification,
document number ID-PK6-GE-PTG-501001. Bleed holes shall be provided
wherever it is expected to be used in measurement of two phase flow.
b)
Orifice plate
Standard construction of orifice plates used for class 2 and class 3 measurements
shall be in full accordance with concentric orifices as described in ISO 5167
normalisation, in particular for the following points of interest:
Bore accuracy,
Sharpness of bore edge,
Concentricity of bore,
Surface roughness,
Plate flatness,
Straight length requirements,
Design limitations,
Calculations etc,
Design, installation and calculation of orifice plates for class 1 measurement shall be
as per AGA 3 standard.
The use of other type of flow measuring devices shall be subject to prior COMPANY
approval.
Orifice plate material shall be AISI 316L unless otherwise specified.
The beta ratio (d/D) shall be kept between 0.3 and 0.7.
Normal flowrate shall be in such a way that its value is approximately 70% of the
design flow.
Flowrate to be measured shall be kept between 30% and 90% of the design flow.
Differential pressure to be measured shall be 0-250 mbar as far as possible.
Orifice plates shall be calculated at 110% of the maximum design process.
The following other ranges may be used: 0-50, 0-125 or 0-500 mbar.
Pressure taps shall be flange type only.
Flange tap connections shall be in accordance with ANSI B16.36.
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Except for retractable type, each orifice plate shall be supplied with an engraved
stainless steel tag giving the following information on its upstream side:
Tag number
D and d dimensions in mm
Flange rating
Material
This information shall be readable even when the orifice is in position.

Orifice flanges shall be equipped with jack screws.
Orifice plate thickness shall be back up by deflection calculation.
c)
Retractable orifice
Retractable orifices shall have the following characteristics:
Carbon steel flanged body with flanges according to classes of piping

specification.
Plates shall be retractable while process is operating and fitted with:

-
Mechanical lifting system allowing easy lifting operation even in the case
of large pressure drops and large sized orifices,
Suitable safe isolation from process (dual chamber isolating door and
double seals),
Venting and/or draining facilities if needed,
Dual chamber isolating door tamper proof position indicator.
Consideration shall be given to the retractable orifice seals in term of gas

composition and risk of explosive decompression of the seal,
The CONTRACTOR / VENDOR shall calculate in accordance with AGA report

3 (for class 1 measurement) and ISO 5167 (for class 2 and 3 measurement):
-
the required number of plates to permit flow measurement over the

range stated on the data sheet,
the size of each plate on the basis of approximately 3 : 1 flow turndown

with overlap of flow ranges between plate as necessary,
the selected differential pressure span shall be fixed for all plates.
Each plate shall show the instrument tag number suffixed by a unique letter of
the alphabet and its bore diameter
Pressure taps for retractable orifices shall be sized 1/2" NPTF.
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Page 29 of 79
5.8.2.3
Other types of flow measuring devices

a)
General
Ultrasonic, Coriolis, positive displacement, rotameter and turbine type flow meters
shall only be used with acceptance or specification from COMPANY (generally for
accurate or large rangeability measurements).
In case of large range of flow measurement in gases or low viscosity liquids, vortex
flow meter shall be used.
The use of differential pressure instruments using the following principle shall be
forbidden:
Mercury type instrument,
Liquid filled instruments.
The use of sealing liquids or separators shall be avoided.

For measurements needing pipes smaller than 2", the use of meter runs or integral
orifices is allowed if plugging is not expected and if a bypass pipe is installed.
The use of flow straighteners shall be avoided.
b)
Positive displacement flow-meters:

Positive displacement flow meters shall have the following characteristics:
Case
manufacturer standard, suitable for offshore service

with shatter-proof front glass,
Dial
size shall be as per manufacturer standard. Black

background with white figures,
type
positive displacement type with vertical dial, non reset

mechanical register, 6 digit totalizer,
material
wetted part and body shall be made of AISI 316L

unless otherwise specified on data sheet,
end connections
flange rating and faces tooling shall be in accordance

with piping specifications,
Range and
engineering unit
shall be stated on data sheets,
accuracy
0.5 % of maximum flow.
Range and engineering unit shall be stated on data sheets.

Note:
Positive displacement flow meters shall be self protected against overspeed, reverse flow and shocks.
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Page 30 of 79
c)
Turbine type flow-meters:

Turbine type flow-meters shall only use on liquid phase without solid particles.
Two categories of turbine flow meters shall be distinguished:
type 1
flow meters forming part of the process pipe (flanged

pipe spool) for apparatus sized up to 4",
type 2
insertion type flow meters for pipe sizes bigger than 4"
2" turbine diameter is not allowed due to piping class constraints.

Wetted parts shall be constructed from at least stainless steel and compatible with
fluid (except for paramagnetic parts) unless otherwise specified on the data sheets.
Flanges rating and face machining of the flow meters type 1 shall be chosen in
compliance with the piping class specification.
Type 2 flow meters shall be extractable while in operation. Extraction and isolation
system shall be part of flow meter's Vendor supply and shall be designed for safety
of operators.
Turbine flow meters may be protected by filters located upstream the instruments;
maximum filter mesh shall be stated by the flow meter's CONTRACTOR/VENDOR.
Filter shall not be part of turbine's VENDOR supply.
Meters shall be protected, as far as practicable, against over-speed, reverse flow
and shocks.
Vendor shall state over speed and reverse flow limitations.
Detectors of the instruments shall generally be of the variable reluctance type.
These instruments shall have the following characteristics:
Output signal for remote indication shall be 4-20mA analogue signal (2 wires).
Power supply shall be 24V DC (floating earth).
Meter linearity shall be 0.25 % or better.
Signal repeatability shall be 0.02 % of the reading
Local totalizer shall be non-resettable. Local totalizer indication shall be 8

digits. If only a local indication is specified, the totalizer power supply shall be
from internal battery.
The flow meter accuracy shall include the turbine accuracy and the accuracy of the
associated converter.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
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Signal transmission integrity:

The following systems may be provided in order to maintain the integrity of the
transmitted signal (e.g. protection against noise sources) when long distances are to
be foreseen between flow meter and receiver. These systems may be based on:
the use of preamplifier increasing signal amplitude and reducing source

impedance.
In this case, the preamplifier should be located close to the turbine meter or located
inside the pick up coil housing.
The frequency to 4-20mA or digital signal conversion shall be incorporated to locally
mounted electronic.
The use of common mode rejection system fitted with a differential amplifier to
be installed in a cabinet in the technical room for use with receivers located in
the control room.
In this case, frequency to 4-20 mA current conversion shall be made in
technical room.
Frequency to current converter is always part of the Vendor supply.

Flow scale shall be indicated by mean of integer. Where flow thresholds are derived
from an analogue signal, the transmitter range elevation shall be such that no
threshold falls down below 15% of the transmitter signal.
d)
Coriolis flow-meters
Introduction
Typically a Coriolis flow meter includes an inline meter assembly (vibrating tubes
and sensors), and a local electronic transmitter to process raw sensor signal and
transmit data to a control system.
Coriolis flow meter shall be selected according to the specified process conditions
including operating as well as transient conditions such like start-up and shutdown.
Housing material of the meter tube in contact with the fluid shall be selected to suit
external environment and to provide secondary pressure containment. Pressure
containment purge fitting has to be provided.
Housing material shall be 304L stainless steel minimum.
Installation of the Coriolis system shall take into account the maximum distance
between the sensor and the electronic.
The flag mounting position shall be adopted.
Specific tools (e.g. special cable) shall be supplied by VENDOR.
Document number
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Page 32 of 79
Sensor
Material selection of the Coriolis flow meter shall be done according to the piping
class, process fluid features and design process conditions and shall account for the
risks of corrosion fatigue associated with the cyclic loads induced by the meter tube
vibrations.
Wetted parts shall be 316L stainless steel minimum.
As a general statement, Coriolis flow meter shall be of flanged end type.
Minimum flanges rating shall be 150 lbs. Flange facing shall be chosen in
accordance with the piping classes.
2 Coriolis flow meter diameter is not allowed due to piping class constraints.
Coriolis flow meter pressure rating shall take into account the design service
temperature according to ASME B 31.3.
Coriolis flow meter must not be used to support the pipe.
An internal temperature measurement shall automatically compensate the sensor
element changes due to the temperature variations.
Electronic
Electrical connection shall be 3/4 NPTF.
Power supply shall be 24V DC (floating earth).
Coriolis flow meter shall be microprocessor based smart type and shall directly
measure the mass flow and the density.
Local visual indicator will be provided and will show:
Flow rate,
Density,
Temperature,
Mass flow total,
Volume flow total.
Special tools (e.g. special cable) shall be supplied.
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Page 33 of 79
Transmitter output signals

The transmitter shall have:
Two independently configured analogue outputs (4-20 mA - Two wires).

Selection of the following values shall be possible on each output:
-
Mass flow,
Volume flow,
Density,
Temperature,
A PCS Vendor standard protocol or Hart protocol coded digital signal

superimposed to the primary analogue output signal,
A RS 485 output supporting the MODBUS protocol at a minimum transmission

speed of 9600 bits per second. CONTRACTOR shall test this serial link with
field instruments during control system FAT.
A gold plated Volt Free Contact (VFC) output to monitor the flow direction or a
Coriolis flow meter overall fault selectable by configuration.
Minimum technical characteristics:

Flow
Accuracy
Liquid
0.1% from 10 to 100 % of the maximum flow
Gas
Repeatability
Liquid
Gas
Density
Accuracy
Liquid
0.5 kg/m3
Gas
2 kg/m3
Repeatability
Liquid
0.2 kg/m3
Gas
1 kg/m3
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Temperature
Accuracy
2 C
Repeatability
0.2 C
Loss pressure drop, accuracy and necessary straight length shall be stated on data
sheet for each process case.
The technical documentation shall clearly show the maximum flow turndown with the
associated accuracy and repeatability.
Environmental influences (e.g. pressure effect) and the relevant corrective action
shall be clearly stated within the technical documentation.
e)
Rotameters
They shall be used with specific COMPANY' s approval only.
Preference shall be given to metal type rotameters; glass tube type being only
allowed if the following conditions are satisfied simultaneously:
small nominal size,
not dangerous fluids,
low operating pressure.
Metal type rotameters shall be fitted with magnetic follower systems for indication
and, if needed, transmission.
Transmission signal shall be as stated in data sheets.
Float limit stops to be provided for over-range protection.
Indications of all rotameters shall be of direct reading type.
Calibration accuracy shall be 2 % of span.
Repeatability shall be 0,25 % of span.
Temperature effect shall be 0,5% of span / 30C variation.
Body ends for rotameters shall be as follows:
top and bottom NPT connections for apparatus sized up to 1/2",
top and bottom (or exceptionally side and bottom) flanged connections for
bigger instruments (with flanges in compliance with piping class specification).
Document number
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Page 35 of 79
Metal type rotameters shall have 316 stainless steel tubes unless otherwise
specified.
5.8.3
Level instruments
General
Level sketches showing all level related instruments (transmitters, gauges, switches, etc.)
shall be provided before placing any purchase order.
Nozzle position:
-
Wherever possible the level taps shall be the maximum distance away from the tank
inlet and draw-off nozzles.
Tapping in the bottom of drums shall be avoided. Where the operating conditions
require taps in the bottom, the nozzles shall be extended so that to penetrate of 50
mm inside the drums.
Use of stand pipe shall be allowed for instruments not related to safety system and only
when three or more instruments of a same vessel area are to be connected to the vessel.
For all interface measurements, Displacement transmitters shall be used and stand pipe
should be avoided.
In order to avoid vibration, level instruments shall be installed as close as possible to the
drum.
Level instruments shall be fitted with a drain valve and a vent plug.
5.8.3.1
Liquid level transmitters and controllers

Displacement type
a)
General
Displacement type level instruments are the preferred method of continuous level
measurement up to a range of 48.
Displacer can be either spring or torque tube type.
Displacement type instruments shall be used for process control, alarm and shutdown
applications.
Displacer length shall be selected to fully utilise the surge capacity of the vessel.
Unless otherwise specified, the surge capacity of a vessel shall be regarded as the
highest level threshold detected on that vessel, plus 20 % of its elevation taken from the
vessel bottom tangent line.
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Page 36 of 79
External displacer shall be standardised, unless specifically required by process

considerations.
External displacer cages, segregated from the vessel by block/bleed valves shall be used.
Level indication shall be made available in sight of each blind level instrument.
External displacer cages shall be supplied with side and bottom connections.
Rotating heads shall be provided for displacer type instruments. External displacer
connections shall not be common with other service connections such as water drain or
pump-out lines.
External displacer cage shall have a plugged vent with depressurisation valve or captive
screw cap and flanged drain valve connection.
For interface duties, special consideration shall be given to displacer type in order to
ensure satisfactory sensitivity.
On top mounted internal float or displacer instruments, stilling well shall be provided.
Stilling well shall have sufficient diameter to avoid jam due to deposits (1" clearance is
advised).
Sufficient clearance, above the vessel, shall allow the instrument removal.
Differential pressure type:
Differential pressure type level instruments may be used where the application requires
ranges above 48".
Sensors equipped with separators and capillaries shall be preferred.
For level measurement in atmospheric pressure tanks, a flanged differential pressure
transmitter can be used, 3 flange directly mounted on vessel. A shut-off valve shall be
provided for removal of this apparatus.
These instruments shall have zero elevation and suppression and span adjustment
wherever required. Units for level indicating scales shall be 0-100 percent (refer to the
section Transmitter of this specification).
b)
Displacement type transmitters description:

-
type
pneumatic, analogue or digital,
material
chamber (including connections) : in accordance

with piping,
displacer and internals :
power supply
AISI 316 stainless steel unless otherwise stated

on data sheets,
24V DC for electronic type and 1,4 barg
pneumatic type,
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Page 37 of 79
5.8.3.2
pneumatic
0.2 to 1.0 barg,
analogue
4 to 20mA floating earth,
digital
digital communication signal superimposed on

the 4 to 20mA signal (PCS or Hart Protocol),
connection
process
flanges diameter : 2", rating and facing according

to piping specification,
air
1/4" NPT female for pneumatic transmitters,
electrical
3/4" NPTF,
hysteresis
equal or better than :

0.1% of full span for electronic transmitters,
0.6% of full span for pneumatic transmitters,
repeatability
equal or better than:

0.1% of full span for electronic transmitters,
0.2% of full span for pneumatic transmitters,
minimum
span adjustment
20 to 100% of displacer length,
zero adjustment
100% of displacer length,
response time
better than 1 second.
Note:
c)
output signal
Pneumatic transmitters shall be fitted with supply and output pressure

gauges scaled in barg.
Displacement type controllers description:

-
air supply
1.4 barg,
output signal
0.2 to 1 barg,
adjustment
set point, proportional band and reset

adjustments shall be made with simple internal
dial-knobs control. Action shall be field
reversible,
hysteresis
equal or better than 0.6% of full span,
repeatability
equal or better than 0.2% of full span,
span adjustment
20 to 100% of displacer length,
set point
0 to 100% of displacer length.
Level glass indicator

Gauge glasses shall be provided on all vessels except storage tanks, to cover the
complete operating range of level including the span of level transmitters and level alarm
switches. Gauge glasses shall generally be of transparent type except for special
applications.
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Page 38 of 79
Level glass indicators shall meet the hereafter characteristics:

-
Type
transparent n9 type glass. Maximum 5 glasses for one item.

Number of glasses shall be stated on data sheets. Where
more than five glasses are necessary, multiple gauges shall
be used with 50 mm overlap,
body
carbon steel, unless otherwise required by process fluid,
gauge cocks :
connections
3/4" stainless steel angle valve with ball check feature offset
type with screwed bonnet, trim to be stainless steel,
process
side-side 3/4" flanged,
gauge
top and bottom (in order to allow gauge orientation),
vent
drain
:
:
1/2" NPT female, plugged vent,

1/2" NPT female,
Note: Total visible length and centre to centre length shall be stated on data sheets.
The visible length shall cover:
-
maximum level positions under operation conditions,
range of level instruments installed on the same vessel,
functional zone of high and low alarms plus 20 %.
If needed, and when the use of a portable lamp is not convenient to improve visibility of
level into level gauges, electrically power supplied illuminators suitably certified shall be
provided.
Gauge glass shall be used for clean non viscous liquids. Magnetic type gauges with AISI
stainless steel tube may be considered where gauge glasses cannot be used subject to
COMPANYs approval.
5.8.3.3
Level switches
Use of level switches shall require COMPANY's approval.
Level switches shall be float type. Float and mechanism shall be easily removable without
disassembly of connecting pipe work. External chamber shall have side and bottom
connections.
Top mounted type level switches may be used only if external type cannot be used. Top
mounted internal float instruments shall be fitted with stilling well.
Sufficient clearance, above the vessel, shall allow the instrument removal.
Electrical switch contacts will be sealed snap acting gold plated contact micro switches
(SPDT). Mercury bottles switches shall not be used. They shall be rated 1A/24V DC.
Document number
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Page 39 of 79
differential
fixed at 10% of max. float travel,
material
chamber (including connection) shall be made of

carbon steel unless otherwise specified. Float
and internals shall be of AISI 316 stainless steel.
Connections :
chamber type
3/4" flanged,
top mounted float type
4" flanged.
drain
3/4" flanged.
Flange rating and facing shall be according to piping specification.
5.8.4
Pressure instruments
5.8.4.1
Pressure transmitters
They shall be manufactured as per the section Transmitters of this specification.
5.8.4.2
Pressure gauges and differential pressure gauges

They shall be entirely made of stainless steel and shall have 100 mm diameter dials
except for the local control station where 50 mm diameter is accepted.
All pressure gauges shall be oil filled to avoid vibrations.
They shall be fitted with blow-out back disc and shatter-proof front glass.
Dial shall be of the white background type with black figures.
Direct indicating gauges shall be chosen such that the normal operating pressure shall be
between 30% and 70% of the full scale measuring range.
When range requirements cannot be satisfied, diaphragm or bellows element shall be
used.
Measuring element shall normally be a Bourdon tube.
Bourdon tube shall usually be AISI 316 stainless steel. For gauges on corrosive services,
consideration shall be given to diaphragm seal of Monel or equal construction in
accordance with the piping specification.
Range shall be stated on data sheets and selected from the following:
-
0 to 1-2-3-4-5-6-10-16-25-40-60-100-160-250-400-600-1000 barg,
minus 1013 mbara to 1-2-3-4-6 bara,
0-2 to 1.0 barg for receiver pressure gauge,
dual scale (barg and %) shall be used when a pressure gauge is used as mean to
indicate a level,
Document number
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Page 40 of 79
over range protection
1.3 time the maximum scale for 30 min without

accuracy loss,
accuracy
minimum 2% at half range and 1% at full range,
connection
bottom connection,
1/2" NPT Male for process pressure gauge,
1/4" NPT Male for receiver pressure gauge.
5.8.4.3
accessories
pulsation dampers, over-range protectors shall be

used when necessary and stated on data sheets.
Pig tail shall be used with hot liquids, steam and
condensed gases
Pressure switches
Use of pressure switches shall require COMPANY's approval.
They shall have internally accessible adjusters for both set point and dead band.
Adjusters shall be provided with range indication.
Sensing element shall be able to withstand at least 1.5 time the design pressure.
One sealed snap acting gold plated contact micro-switch - SPDT - rating : 1A/24V DC
shall be provided. Mercury switch bottle type shall not be used.
-
accuracy
1% of maximum range or better
hysteresis or dead band
1% of full range or better
measurement connections
1/2" NPT male for process services.

1/4" NPT male for instrument air signal.
Wetted parts shall be of AISI 316 stainless steel unless otherwise specified.
5.8.5
Temperature instruments
5.8.5.1
General
Platinum resistance type sensors (RTD) shall be the mean of measurement for control
and remote indication wherever the temperature is between -200 and + 500C.
Inert gas expansion type systems shall be allowed for indication on local panels as well as
local control for simple applications.
Bi-metallic dial thermometers may be used for local reading purpose when errors of
indication in excess of 1% of the span are acceptable.
Mercury in glass thermometers should be used for test measurements only.
Document number
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Page 41 of 79
5.8.5.2
Revision : D
Date : May 05, 2008
Thermowells
Thermowells shall be designed strictly in accordance with the 5.6.4 of the general
specification GS-INS-101 Instrumentation Engineering, Procurement and Construction
General Requirements and GS-INS-900 Instrument hook-up diagrams.
Thermowells shall comply with the project specification Piping Material Classes
document number ID-PK6-GE-PTG-501001.
Thermowell shall be made of one piece of metal and shall be AISI 316 stainless steel as a
minimum.
Connections shall be as follows:
-
Process
Flanged 1 1/2 minimum (The process connection

shall be in line with the result of the stress
calculation), flanged 2 on tank and vessel
Element
1/2" NPT female.
Thermowells shall be design in conformity with the ASME PTC 19.3 calculations
performed by CONTRACTOR to show that all thermowells are suitable for stress and
frequency due to maximum stream velocity conditions.
A thermowell sizing and calculation summary table shall be issued by CONTRACTOR
during detailed engineering and shall be used for piping nozzles and thermowell pre-sizing
purposes (see Attachment A).
Minimum length shall consider the sum of weldolet height, pipe wall-thickness, minimum
immersed length (1/3 of piping internal diameter).
The maximum operating conditions corresponding to the most stringent operating case
shall be used instead of the line design conditions.
The thermowell Vendor/ Manufacturer shall further validate CONTRACTOR table.
Test wells used for general purposes shall be equipped with screwed plug permanently
attached with stainless steel chain.
5.8.5.3
Electronic measuring element

-
Type
3 wires type platinum resistance temperature

element shall fully comply with DIN 43760 code
(Resistance 100 ohms at 0C). This resistance
temperature element shall be associated with a
smart temperature transmitter. The head cover shall
be permanently attached to the head by means of a
stainless steel chain.
element
insulated and sheathed stainless steel RTD type.

Insert diameter shall be 6 mm OD minimum.
Document number
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5.8.5.4
output signal
analogue
4-20mA - 2 wires,
digital
digital communication signal superimposed on 4 to

20mA signal (PCS or Hart Protocol).
power supply
24 VDC (floating earth),
material
AISI 316 unless otherwise stated on data sheet,
head
fitted with a female threaded cover with gasket,
connections
with thermowell :
1/2 " NPT male,
electrical
3/4" NPT female for cable gland.
accuracy
0.2% of span or better,
protection
the output signal shall be maximum (20mA) when

resistance element is broken.
Accuracy
0.2% of span or better,
Temperature local indicator

The thermometer shall be of a heavy duty type.
Temperature local indicators shall entirely be made of stainless steel.
Instruments shall be fitted with shatter-proof glasses.
Type shall be bimetallic, inert gas expansion according to temperature ranges, and
accuracy requirements.
Zero adjustment is required.
However, bimetallic type thermometer is preferred.
Dial shall have 100mm size with white background and black figures.
Cases adjustable to various angles shall be provided.
Stem shall be as per manufacturer standard, provided with an adjustable compression
gland 1/2" NPT Male. Insert diameter shall be 6mm OD minimum.
Stem length shall be stated on data sheets.
Range shall be selected from the following:
Minus 100 to + 50 - Minus 10 to 110 - 0 to 200 - 0 to 300 - 0 to 400 - 0 to 500C.
accuracy
1 % of calibrated range or better.
Document number
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Over-range protection
Transmitters
5.8.6.1
General
Status : AFC
Doc. Class : 2
Page 43 of 79
5.8.6
Revision : D
Date : May 05, 2008
up to 1.5 time of calibrated range or better.
Output shall be 4-20 mA with superimposed digital communication signal for smart
transmitter (PCS VENDOR standard protocol preferably or HART protocol).
Standard output shall be 4 to 20 mA (2 wires) for analogue transmitters. Output shall be
0.2 to 1 barg for pneumatic transmitters.
Electronic pressure and differential pressure transmitters shall be of the strain gauge or
capacity type.
Pneumatic pressure and differential pressure transmitter shall be of the force balance type
having diaphragm or bellow type sensing elements and 1/4" NPTF connection for supply
and signal.
Pressure and differential pressure transmitters shall have stainless steel wetted parts
unless if process fluid needs other material.
All pressure transmitters shall be installed with a block and bleed valve assembly.
When dual transmitters (one for safety, one for process control) are used for the same
process measurement, they shall have the same range and span. Process connections
shall be fully independent but shall be as close as possible to allow comparison of
measurements.
5.8.6.2
Transmitter description
Electronic and pneumatic pressure or differential pressure transmitter:
-
type
strain gauge or capacity, blind, 2 wires for

electronic, and force balance type for pneumatic
transmitters, provided with span and zero
adjustment. Zero adjustment shall be external,
sensing element
diaphragm capsule for electronic and pneumatic

transmitters, bellow type for low pressure
transmitters,
Over-range pressure protection shall be provided,
up to design pressure indicated on data sheets,
For differential pressure transmitters over-range
pressure protection shall be able to protect the
sensing element from the maximum design
pressure applied to each side with the opposite side
vented to atmosphere,
power supply
24V DC for electronic transmitters,
air supply
1.4 barg for pneumatic transmitters,
Document number
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Page 44 of 79
output signal :
4-20mA through 600 ohms load for electronic transmitters,
0.2 - 1.0 barg for pneumatic transmitters,
4-20 mA with superimposed digital communication signal for smart transmitter,
body
rating will be as per manufacturer's standard unless

otherwise stated in data sheets,
Body shall be fitted with brackets for 2" pipe
mounting,
connection :
process
1/2" NPTF
air
1/4" NPTF for pneumatic transmitters
electrical
3/4" NPTF or 1/2 NPTF for cable gland, (Electronic

transmitters),
drain and vent
for each chamber,
accuracy
0.1 % of span for electronic transmitters,

0.5% of span for pneumatic transmitters,
hysteresis
and deadband
0.2% of calibration span,
repeatability
0.1% of
transmitters,
calibration
span
for
electronic
0.2% of
transmitters,
calibration
span
for
pneumatic
span
shall be stated in the data sheets.
range
generally, the range upper limit will be 1.5 time the

normal operating pressure.
For flow transmitters (differential pressure), ranges
shall be stated on the data sheets. 0-250 mbar shall
be generally used. If impossible, the following
ranges may be used : 50, 125 or 500 mbar.
zero elevation
/ suppression
shall be stated in data sheets if required.
Where pressure thresholds are derived from an analogue signal, the transmitter range
elevation shall be such that no threshold falls down below 10% and goes up above 90% of
the transmitter signal.
-
span/range units :
Pressure
barg, bara
Differential pressure
mbar, bar.
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Note:
For special and limited appliances, a remote diaphragm seal transmitter with remote seal
pressure element of flush type including intermediate flush ring with plugged hole for drain
or vent purpose shall be provided by the VENDOR, subject to COMPANY approval.
The flush diaphragm seals with flushing ring (one piece) shall be mounted directly on 3" or
4 flanges, supplied by others; facing and rating shall be clearly stated on data sheets.
Transmitter, capillary and separator shall be factory mounted and filled with special antifreezing transmission liquid, silicone fluid or equal.
Capillary length shall be as short as possible and stated on data sheets.
5.8.7
Receivers
5.8.7.1
General
Receiver instruments for local installation shall suit permanent working operation within
environment as specified in this specification.
Scales shall be as follows:
-
Flow
0-10 % square root. or 0-100 % linear,
Level
0-100% linear,
Pressure
Direct reading,
Temperature
Direct reading,
Signal to valves
0-100%.
Instruments will be fitted with a label indicating the process coefficient and the engineering
unit.
5.8.7.2
Field recorder
Case for field recorders shall be of manufacturer standard suitable for offshore service
and fitted with shatter-proof front glasses and mounting accessories for 2" pipe
installation.
-
Pneumatic receivers (receiving air modulated signal)
sensing element
bellow type;
bellow range
0.2 to 1 barg,
Direct process receivers (receiving process pressure, differential pressure and bulb
type temperature signal)
sensing element :
Bourdon cell for differential pressure,
Bulb, capillary and Bourdon tube for temperature,
Bourdon tube (wound helical type) for static pressure.
Document number
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Both types shall have:

-
stainless steel sensing elements,
3 pens with different ink colours,
range and zero pen adjusting system,
12 inches round chart,
spring wound chart drive,
rotation time - 7 days/ 24 hours with hand selector.
Graduations:
-
Flow
0-10 % square root,
Pressure
0-100 % linear,
Temperature
0-100 % linear.
Connections:
5.8.8
located at bottom or rear part of case,
air
1/4" NPT female,
process
1/2" NPT female,
Accuracy
1 % of full scale,
Reading factors
shall be defined on data sheets and readable at

front of the apparatus.
Control Valves
Refer to Project specification Control valves document number ID-PK6-LP-PTG-701006.
5.8.9
On/off valves actuators

Refer to Project specification "On/off Valves Actuators and Local Stations" document
number ID-PK6-LP-PTG-701007.
5.8.10
Safety relief valves

Refer to Project specification Safety Relief Valves document number ID-PK6-LP-PTG701008).
Document number
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5.9
Process Control System and Safety Shutdown System

Process Control system (PCS) and Safety Shutdown Systems (ESD and F&G) shall be
designed, installed and tested according to the following documents:
5.10
Annunciators and Alarm Units
5.10.1
General
Instrument, Control Philosophy and Principle

ICSS General Architecture
PCS Functional Design Specification
SSS Functional Design Specification
On major items of equipment, where operator action is required at the equipment itself, a
detailed display identifying the fault condition shall be given local to the equipment, with a
minimum of unit common alarms provided in the control room.
In these circumstances, acceptance in the control room should not alter the state of any
local alarm light. Any subsequent fault shall reactivate the unit common alarms.
The alarm sequence shall include the first-up facilities to ISA S18.1.
The alarm sequences shall allow two flashing speeds:
-
slow flash
20 5
flashes per minute,
fast flash
110 30
flashes per minute.
Alarm logic shall be accomplished by electronic blind alarm sequences installed in racks.
These racks will be integrated within the local cabinets.
5.10.2
Illuminated display
1)
Any local annunciation of an alarm condition shall be shown as an illuminated

display.
2)
Where annunciators are used, the windows shall be grouped in display boxes with a
maximum of 7 adjacent vertically. A preferred arrangement is 5 x 3.
3)
Status lights shall be kept segregated from alarm lights.
4)
In the absence of an alarm, the relevant display window shall be dark; a dim light is
not acceptable.
5)
Window illumination shall be provided by two bulbs or their equivalent. A power

healthy indicator shall be provided. Replacement of lamps shall be from the front.
6)
At least one "lamp test" and where appropriate an "accept" and "reset" button shall
be provided for each unit on the relevant panel section. However, more buttons may
be required depending on panel layout.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 48 of 79
7)
Different colours as specified shall be used for indicating lights and display windows
to differentiate the following categories:
-
Trip action
Magenta,
Alarm (action)
Amber,
Status
White.
Pump running, valve open, machinery operative
green,
Pump or machinery stopped, valve closed
red.
8)
Red shall be an indication that an electrical circuit is energised, green that it is deenergised.
9)
Window engravings shall be of the form:

Tag
e.g. PAHH-2415A,
Location
e.g. Compressor Discharge,
Alarm
e.g. High High Pressure.
VENDOR shall advise maximum number of characters versus height per line.
6.
INSTRUMENT AIR OIL
6.1
General
Air distribution network shall take into account the following considerations:
Plant layout,
Number of items to feed,
Possibility to isolate one or more units or sub-units from each other.
Service air shall be totally segregated from the instrument air network.
Note: All pneumatic instruments shall be able to operate with a minimum air pressure of
4.5 bar g at instrument inlet.
6.2
Instrument Air Characteristics

Instrument air shall be distributed to consumers with the following characteristics:
Design pressure bar g
10
Max pressure bar g
Normal pressure bar g
Minimum pressure bar g
4.5
Oil free
< 1 ppm
Temperature C
20C to 50C (design : 65C)
Dew point C
-20C @ 8 barg (minimum)
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
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Date : May 05, 2008
Doc. Class : 2
Page 49 of 79
Instrument air is dry and oil free.
6.3
Instrument Oil Characteristics

Instrument oil shall be distributed to consumers with the following characteristics:
Design pressure bar g
220
Max pressure bar g
180
Normal pressure bar g
150
Minimum pressure bar g
130
(Also refer to Project specification Hydraulic Power Unit document number ID-PK6-LPPTG-701010).
6.4
Distribution System
For detail of distribution principle refer to specification GS-INS-104 Design of the
generation and distribution of instrument air or gas.
Distribution system shall easily permit future extensions (30% spare) and distribution even
if a part of the plant is stopped.
Except for main feeder, the instrument air sub headers should have the same routing and
supports as the instrument cables routing.
Instrument air / oil supply sub headers shall have the following minimum sizes:
1/2"
for up to 5
1"
for 6 to 20distributed points,
1 1/2" for 21 to 50
distributed points,
2"
for 51 to 100
distributed points,
3"
for 101 to 300 distributed points.
distributed points,
Instrument oil return sub headers shall have the following minimum sizes:
3/4"
for up to 5
1"
for 6 to 20return points.
return points,
Air instrument network shall have a slope to ensure constant drainage. Low point shall be
equipped with drain valves.
Instrument air network is designed to ensure a Maxi pressure loss of 0,7 bar g @ Max
flow.
Materials used for instrument air/oil distribution shall be in line with related piping class
specification (for all parts located upstream the instrument air or gas feeding manifolds).
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
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Revision : D
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Date : May 05, 2008
Doc. Class : 2
Page 50 of 79
Feeding manifolds shall be made of stainless steel 316L as well as all parts installed
downstream.
6.4.1
Air distribution
Future take off points fitted with valves shall be installed on the main feeder. Derivations
on main feeders on racks shall be 1" minimum size. Derivation on secondary feeders shall
have 1/2" diameter.
All derivations shall be taken at the upper part of the feeder and shall be isolated by ball
valves.
Local panels containing pneumatic instrumentation shall be provided with a common dual
filter/pressure regulator/pressure gauges assembly.
Filter regulator, fitted with pressure gauge, shall be installed for each air/gas pneumatic
instrument supply. Air set shall be SS 316 L.
Individual instrument air/gas tubing, fittings, and accessories installed downstream the
filter pressure regulator shall have the following characteristics:
Material
Instrument tubing and fittings shall be made with unpainted 316L

stainless steel for operating temperature up to 50C.
For temperature in excess of 50C, instrument tubing shall be
made with painted 316L stainless steel.
Size
mainly 3/8 OD (8/10 mm) and minimum thickness shall be 0.049

(as per GS EP INS 900), exceptionally 5/16 OD (6/8 mm).
For utility balance sizing purpose, a usage factor of 0.1 will be considered for intermittent
consumers, like On / Off actuated valves.
6.4.2
Oil distribution
For oil distribution principle and applicable installation rules, refer to project specification
Hydraulic Power Unit document number ID-PK6-LP-PTG-705010.
6.5
Return Header to Hydraulic Power Unit

All return lines shall be independently collected and piped to the return line headers,
which shall be piped to hydraulic reservoir located in the hydraulic power unit.
Hydraulic oil supply routing and return line lengths and oil volume should be minimised in
order to enhance valve stroking times.
CONTRACTOR shall pay a particular attention to the sizing of the return lines in order to
meet the valve closing time requirement.
Hydraulic header shall be adequately sized by CONTRACTOR to avoid generating any
back pressure particularly when a complete shutdown is initiated.
Document number
SPECIFICATION
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System/Subsystem :
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Page 51 of 79
External hydraulic return lines to hydraulic reservoir shall be supplied and installed by
CONTRACTOR.
7.
ELECTRICAL SUPPLY FOR INSTRUMENTS

230V AC 50 Hz (floating earth) Uninterrupted Power Supply shall be made available for
use by control and safety systems, packaged unit UCP and the instrumentation.
Control and safety systems and UCP shall generate the 24V DC for instrument loops.
Power supplies characteristics shall be as per Project specification "Equipment Design
Conditions" document number ID-PK6-GE-TSA-205002.
The electrical distribution boards shall allocate feeders (230V AC) to every main
consumers (i.e. PCS, Safety Shutdown System, pre-assembled units, etc.).
These feeders shall be redundant for critical services (i.e. PCS, Safety Shutdown System,
and so on)
Where a VENDOR requires a different supply, then the CONTRACTOR / VENDOR shall
provide all necessary equipment, power supplies, AC/DC distribution and protection,
fuses, circuit-breakers, earth leakage detection, terminals to interface his equipment with
the above project standards.
Power distribution within the control systems shall be provided by CONTRACTOR and
shall be floating earth and fused on both legs. Incoming primary supply shall be provided
with Earth Leakage Detection.
CONTRACTOR shall provide 20% equipped spare circuit breakers.
Instrument and safety systems are considered as critical consumers and shall be fed from
essential switchboard.
All instrument power supply users shall be depicted as a single line diagram to be updated
by CONTRACTOR for the duration of the contract, giving a complete power supply usage
at any time. This diagram shall also include start up load (inrush) and normal load
(running).
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
8.
INSTRUMENT INSTALLATION
8.1
Instrument Process Connection and Mounting Main Principles
Page 52 of 79
(Refer also to API RP 551 and the hook up drawings).

General:
Mounting principles and details shall be chosen in order to meet the following
requirements.
Instruments shall maintain accuracy and repeatability all along their working life,
All mechanical stress exceeding the maximum values given by the instrument
Vendor shall be avoided by means of appropriate choice of mounting principle,
The easy access to instruments shall particularly be taken into account,
The need for self drained systems on wet gas services,
The need for avoiding as far as possible the instruments tracing,
One tapping point per instrument.
Important:
All instruments shall be mounted close coupled to the process unless otherwise specified.
For instrument mounting, the tubing technology shall be used (according to ASME
B36.10), except for level instruments.
All fittings and accessories (valves, unions, tees, reducers) downstream the piping block
and bleed manifold shall be made of AISI 316 as a minimum requirement with double
ferrule SWAGELOK fittings.
Tubing shall be AISI 316L stainless steel. Tubing shall be imperial sizing.
Choice between socket welded, flanged or NPT screwed connection to piping block and
bleed integrated manifold shall be done taking into account parameters such as pressure,
temperature and fluid type. Refer to Instrument hook up standard for a proper choice
according to piping classes.
Selection of single piping isolation, single or double piping block and bleed integrated
manifolds used for vessel and piping connections shall be done as described on the P&ID
s Instrumentation symbols drawing numbers ID-PK6-GE-PTG-122001 to 007.
Generally double block and bleed integrated manifold shall be used with operating
pressure equal or above 70 bar g.
A particular attention shall be paid to instruments submitted to vibrations (compressors
and/or heavy instruments with flange connections lower than 300 lbs). In such cases,
instruments shall be suitably supported and process nozzles for instrument impulse pipe
shall be bracketed.
Document number
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Page 53 of 79
Instruments connected to small size process pipes or pipes made of synthetic material
shall be suitably supported.
Instruments shall be installed on 2 pipe support. The number of 2 pipe supports shall be
limited as far as possible. If process pipe translation is not expected, supporting of
instrument using existing structural beams is preferred.
8.1.1
Flow instruments
a)
Orifice plates
As often as possible, orifice plates shall be mounted on horizontal part of the piping.
If not possible, vertical mounting shall be up flow for liquids and down flow for
gases.
Straight length requirements are given by ISO 5167-1 standard. Bracketed values
with 0.5% additional uncertainty can be used.
Before installation, orifice plate bores shall be carefully inspected for concentric
roundness, sharpness and absence of burns and nicks.
b)
Differential pressure transmitters

Close coupled flowmeters shall be preferred instead of remotely mounted
flowmeters. Transmitters shall be easily accessible from permanent access as
platforms and foot bridges.
-
Gas flowmeters
Flowmeters shall be installed above orifice plates, taps will be vertical.
On vertical pipe, impulse pipes to transmitters shall have 15 minimum slope
in order for the condensates to flow back to the process pipe.
Liquid flowmeters
Taps shall be at horizontal position. The transmitter shall be mounted under
the orifice plate. Sufficient clearance shall be made available between
adjacent process lines in order to allow easy installation and handling of block
valves and associated fittings.
If two flowmeters are mounted on the same orifice plate, the four taps of the
flanges shall be used.
Diaphragm and liquid seal

The use of diaphragms and liquid seals shall be as rare as possible. Use of
diaphragm seal shall be preferred if accuracy is not affected.
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Page 54 of 79
Revision : D
Date : May 05, 2008
Integrated manifolds
They shall be used for close coupled flowmeters and shall be of the 5 valves
type (2 for isolation, 1 for by-pass purpose, 2 for purge/drains). Integrated
manifolds shall never be used in combination with liquid sealing systems.
c)
Inline flowmeter
Inline flow meter shall be mounted as per VENDOR recommendations. Special
attention shall be paid to orientation of the meter and supporting. Unless there are
specific reasons, coriolis shall be installed in vertical.
8.1.2
Level instrument
Unless otherwise specified, each instrument shall have its own impulse pipes.
Use of stand pipe shall be allowed for instruments not related to emergency shutdown
system and only when three or more instruments of a same vessel area are to be
connected to the vessel.
A level instrument impulse pipe shall never enter at the bottom side of a vessel.
If this rule cannot be satisfied, a 50 mm pipe length shall be extended within the vessel
and adequate cleaning/flushing facility provided.
a)
Torque tube level transmitters

The mounting shall use side and bottom connection configuration, except for
interface type level measurers where top and bottom connections will be allowed.
If external float is not possible, for level instruments located on top of vessels, a
stilling well shall be installed.
Hydrocarbon drains shall be connected to draining system if any.
b)
Differential pressure transmitters

Stand pipe mounting of this instrument shall not be allowed in case of permanent
liquid flushing.
The flush type differential pressure transmitters shall be isolated from the vessels by
means a full bore valve.
Seal pot and drain facilities shall be provided and installed on gas impulse line to
collect and drain any liquid formation.
c)
Level switches
Top mounted level switches shall be used as rarely as possible (if used, a 4" top
flange and a stilling well shall be supplied with the vessel).
Document number
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Revision : D
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Date : May 05, 2008
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Page 55 of 79
External level switches shall have side and bottom oriented 3/4" connections. A
drain valve shall be supplied.
d)
Level gauges
Each level gauges shall be fitted with a plugged vent tap and a purge tap fitted with
a full bore isolating valve and plug (if drained product are not collected).
Fluid connections shall be top and bottom in order to permit orientation of the
gauge.
8.1.3
Pressure instruments
General
Pressure instrument taps on pipes shall be 3/4" sized. Different sizes may be
exceptionally taken into account (for mechanical seal for example).
Block and bleed valves shall always be supplied unless if process or safety requirements
forbid it. Two instruments shall never be connected to the same process tapping point.
Manometers mounting accessories shall not cover the safety disks insert. A block and
bleed type integrated manifold shall be installed as standard.
Horizontal process pipe
-
Gas service
The instrument tap shall be located on the process pipe upper generating line.
Liquid service
Impulse pipe shall be horizontal and located at the axis of the process pipe for
transmitters.
Manometers shall have vertical impulse pipe and taps located on the upper
generating line.
Vertical process pipe

For all services the instrument tap shall be horizontal. In all case, the impulse pipe axis
shall be perpendicular to the process pipe axis.
Document number
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Page 56 of 79
8.1.4
Temperature instruments
Connection of the thermowells to the process pipe shall be done by 1 1/2 minimum
flanged connection (2" nozzles on tanks and vessels), choice being made in line with the
project hook-up standards and the results of the thermowell stress calculation performed
by CONTRACTOR which may lead to larger thermowell diameter and flange.
On horizontal pipes, the thermowell shall be mounted on the upper part of the pipe.
For pipe size lower than 4", a 4" size expanded pipe shall be created. The thermowell
bore shall then be welded on the expanded part of this pipe in order for the sensitive part
of the element to be located near the axis of the process pipe.
Line mounted thermowell flange rating shall be the same as the line rating.
8.1.5
Control valves
Control valve location shall permit easy access and maintenance operations to the valve
body as well as to the positioners or actuators.
Control valve bypass shall include all isolatives, drain and throttling valves as per
COMPANY Standard Arrangement.
8.1.6
Instrument process connections

The following table gives the main requirement concerning instrument taps:
Vessels
Pipe
Tank
Connection
to
Instrument
Thermowells
(Notes)
2" flanged
1 1/2 flanged
2" flanged
Local pressure ind.
2" flanged
3/4" flanged
2" flanged
1/2"
1/2"
Pressure transmit.
2" flanged
3/4" flanged
2" flanged
1/2"
1/2"
d/p cell (pressure)
2" flanged
3/4" flanged
2" flanged
1/2"
1/2"
Torque tube level
2" flanged
2" flanged
3/4"
Torque tube level

(top)
4" flanged
4" flanged
3/4"
d/p cell (level)
2" flanged
2" flanged
1/2"
1/2"
Level gauge
2" flanged
2" flanged
3/4" flanged
1/2"
Level switch
2" flanged
2" flanged
3/4" flanged
3/4"
Level switch (top)
4" flanged
4" flanged
4" flanged
CONNECTION TO EQUIPMENT
Vent.
and
drain
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Page 57 of 79
Vessels
Pipe
Tank
Connection
to
Instrument
)Depending on
) piping class
) & diameter
1/2"SW or
1/2"
1/2"
CONNECTION TO EQUIPMENT
Inline flow ind.

Rotameters
Flow d/p cell
Vent.
and
drain
1/2" NPT
Pitot tube
3" flanged
Notes:
8.2
To be confirmed with TW stress and vibration calculations.
2" 1/2 flange is not allowed due to piping class constraints.
Flange connection shall be 150 lbs rated as a minimum
Instrument Accessibility
Each instrument shall be considered as a normal working location and therefore shall be
located in order to satisfy workers safety conditions as well as efficiency.
Instrument accessibility being able to induce heavy consequence on piping or platform
layout, this problem shall be considered as soon as possible during the detailed
engineering stage.
Instrument accessibility shall be shown on piping or platform layout drawings.
It shall be important to distinguish two kinds of working location:
-
permanent working location,
non permanent working location.
A working location shall be considered as permanent when visit frequency is higher than
once a month.
Non permanent working location shall have visit frequency lower than once a month.
For permanent type, the access shall be easy. Platforms are requested, movable ladder
forbidden.
For non permanent type, movable ladder shall be allowed if height is less than 3 meters. If
more 3 meter, scaffolding shall be used.
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Page 58 of 79
The following instruments and accessories shall be considered as permanent working

location:
-
control valves,
ON/OFF actuated valves,
transmitters,
local controllers,
local converters,
in-line flowmeters,
level gauges,
level switches,
pressure switches,
temperature elements (indication and control),
analyser take off point and sampling loop,
Fire and Gas detectors (Particular attention must be done for accessibility
(calibration and maintenance operations) to F&G detectors, smoke detectors, IR
barrier)
corrosion probes.
Shall be considered as non permanent working location the following types of instruments:
-
Orifice flanges,
Pressure taps,
Pressure gage,
Thermocouples or resistance,
Thermowell.
8.3
Electronic and Electrical Instrument Interconnecting and Wiring Cables
8.3.1
Cable design
Cable design shall be as per Project specification Instrument cables document number
ID-PK6-LP-PTG-705003.
Cables calculation notes shall be performed by CONTRACTOR for all solenoid valves, fire
and gas detection loops, and any lengthy or special cables.
All cables connected to instruments, local control panels, UCP s, control and safety
systems and associated field marshalling cabinets shall be single or multi pair / triple /
quad screen cable types with:
-
Overall screen for digital circuits,
Individual and overall screen for analogue circuits.
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Page 59 of 79
8.3.2
Revision : D
Date : May 05, 2008
Cable installation
Cable conduits shall not be used unless specifically approved by COMPANY.
Electronic and signal wiring shall be adequately segregated by using dedicated cable
ladders / trays from power wiring and electrical equipment to minimise electro-magnetic
interference.
Redundant communication cables shall be routed by two different ways.
The following minimum distances shall apply,
for Low Voltage (LV) :
-
110 V
10
600 mm
230 V
50
600 mm
400 V
200 A
600 mm
1000 mm
for High Voltage (HV) :

-
5.5 kV
800 A
A particular attention shall be paid to protection against interferences related to serial links
and very low level signal cables.
Cable routings shall be segregated as follows :
Service
Very low level
Analogue 4 - 20 mA
Digital
Solenoid valve
Power supply
System communication network
Intrinsically safe
Non intrinsically safe
X
X
X
X
X
X
X
X
X
The above table shall be further completed with any additional cable types during detailed
engineering phase.
Instrument cables shall be grouped by service and separated by a 10 cm minimum
distance.
Fibre optic cables (FOC) can share the same routing and cable ladders / trays used for
other instrument cables with the exception of IS cables which have dedicated routing.
FOC shall be separated from other instrument cables with separator by a 10cm minimum
distance.
Telecommunication cables shall be routed on dedicated cable ladders / trays.
Cables carrying different type of signals shall not be run in the same cable trays.
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Page 60 of 79
Cable crossing on the same level is forbidden. Crossing between instrument cable and
power cable runs shall be made at right angles at 0.3 m minimum distance.
All cores shall be connected on terminal blocks including spare cores and unused cores.
More than one core connected within one terminal is forbidden.
All spare cores shall be identified.
External and internal cables shall be installed as per Project specification Cable Trays
and Ladders and Trays document number ID-PK6-LP-PTG-601010.
Cable ladders / trays dimensions shall be adequate to accommodate 30% of spare
cables.
Cables trays/ladders systems shall be of the following types:
-
Outdoor:
stainless steel ref. 316 L or Aluminium 5052.H32
Indoor
same as outdoor or hot dip galvanised steel.
Cable ladders shall be used for all cable routes 300 mm width.
Cable trays shall be used for cable routes < 300 mm width.
Only one cable layer shall be allowed on cable trays which are used for common routing
to several process/utility units and which are expected to be used for future plant
expansion.
Cable tray and cable ladder segregation shall follow the signal segregation as defined in
section 8.3.2.
Cable clamping strips for fixing cables on cable ladders / trays shall be of coated stainless
steel material
Cable ladder / tray elements shall have limited size and weight for easy handling.
Cable ladder / tray change of direction shall be made at oblique angle and be compatible
with the cable bending radius.
All cutting parts, burrs and sharp edges of ladders / trays shall be removed.
Partition shall be installed on cable ladders / trays, which share cables and air lines.
All cables ladders and trays shall include covers.
Control and technical rooms cable routings shall use dedicated cable ladders / trays as
per the above segregation rules.
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Page 61 of 79
Control and technical room cable entry shall use certified water tight and fire resistant
transits (MCT).
8.3.3
Junction Boxes
Junction boxes shall be made of stainless steel or UV resistant and flame retardant
Glass fibre Reinforced Polyester. The glass fibre reinforced polyester shall be made to
avoid static electricity build up.
For junction box, a minimum protection index is IP 65.
Separate junction boxes shall be used for the following cable segregation:
Type of signal
Electrical
Intrinsically safe
PCS ESD F&G
UCP
Power supply
Non intrinsically safe
ESD0
PCS
UCP
ESD
F&G
ESD0
Very low level
Analogue 4 - 20 mA
Digital
Solenoid valve
CONTRACTOR shall be further completed the above table with any additional signal
types during detailed engineering phase.
All junction boxes (IS or not) shall be EEx "e" (Increased safety) certified.
Only one multicore cable shall be connected to each junction box.
Dedicated JBs shall be allocated to each process system. Mixing of cables for different
process system is not allowed.
All cables shall enter the bottom part of JBs only. No side or top entry is allowed.
Copper gland plate shall be provided for cable gland earthing of non metallic junction
boxes. The gland plate shall be positively earthed.
Gland plate is not required for metallic junction box.
Junction boxes shall be fitted with an extension earth terminal.
All multi-pair/triple cable cores shall be connected on spare terminals within junction
boxes.
Dedicated terminals shall be used for overall and individual cable screen termination in
JB's.
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Page 62 of 79
An insulated earth bus bar shall be used for overall cable screen termination inside the
junction box.
Spare are to be provided as follows:
-
Multi-pair cables :
10 % of spare pairs/triads/quads,
junction boxes
20 % spare terminals,
Junction boxes shall be installed at 1 m minimum distance from grade.

8.3.4
Cable termination to local instrument

Cables shall enter instruments and valves from the bottom or from the side if it is not
possible.
For each conductor, 60 to 80 mm slack shall be left in the instrument or in the trunking.
The connection of field instruments shall be made with a "drip loop" in the cable of 20 to
30cm.
8.3.5
Cable glands
Glands shall be EEx"e" or EEx"d", certified, acceptable for outdoor use and installation in
Zone 1 or Zone 2 hazardous areas, according to the classification of their location. They
shall be T3 temperature-classified.
Glands shall be double seal compression type and manufactured as per BS 6121, to
provide sealing of inner and outer sheaths and clamping of cables braided armour by a
special ring. They shall be disconnect able / reconnect able without degrading the
tightness.
Cable glands shall be made of brass with 16 micrometers of nickel plating.
Glands shall be NPT threaded.
For EEx"e" enclosure, cable glands shall be metric type and shall enter the enclosure
through a clearance hole with a sealing washer to achieve an IP 65 protection.
Each gland shall be supplied with a flame retardant heatshrink PVC protective sleeve.
Gland grounding of the cable armour shall be in accordance with the applicable code for
the connected equipment.
Cable gland plate arrangement shall allow the removal of one cable gland without
removing any other gland fitted on the same gland plate.
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Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
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Page 63 of 79
9.
INSTRUMENT TECHNICAL ROOM GENERAL DESCRIPTION

In the Instrument Technical Room (ITR), cable routing shall be in false floor space, with
segregation of cables running on cable trays as defined in "cable installation section".
The new ITR shall accommodate system and marshalling cabinets related to PCS, SSS,
F&G systems, DMCMS, packaged unit UCPs and Telecoms equipment. The instrument
technical room is normally unmanned.
Cables entry into instrument room shall use proven weather tight and fire resistant transit
system (MCT systems).
10.
CONTROL PANELS AND CABINETS GENERAL DESCRIPTION
10.1
Control Panels and Cabinets in Instrument Technical Room
10.1.1
Definition
10.1.2
Panel
Enclosure containing all instruments and accessories for the operator

interface required for the control and monitoring of the plant.
Cabinet
Enclosure containing all instruments and accessories which are not

used by the plant operators during normal operations. This equipment is
located in technical room. Other cabinets are field mounted and shall be
safety zone certified.
General
The following general requirements shall be followed for all control panels and cabinets:
-
easy access shall be provided to all equipment and connections in order to facilitate
the installation and maintenance with minimum amount of dismantling or removal of
equipment,
consideration shall be taken to easily hoist and handle control cabinets and panels,
construction of panels, cabinets and all integrated equipment shall ensure:
satisfactory ventilation,
good supporting of instruments,
permanent and clear identification,
Clear distribution of all cables,
front and rear access in line with the room layout requirements,
10 % installed spare for possible future connections,
20 % spare space.
all cables shall enter the control panels and the cabinets from the
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 64 of 79
Dedicated cabinets shall be used for the following equipment:

-
cables marshalling and field cable termination (separate cabinets per type of control
systems),
PCS equipment,
SSS equipment,
F&G equipment,
electrical distribution,
DMCMS
UCPS
miscellaneous.
Design and construction of electronic and mechanical assemblies shall be modular.

Modular plug in type technology shall be used.
The internal layout of panels and cabinets shall be designed to provide unimpeded access
to all electronic modules, power distribution, fuses, terminals and cable termination areas.
Front doors shall be equipped with transparent glass allowing direct view on maintenance
switches, lamp status and input/output cards status LEDs.
The control panel and cabinet general arrangements and front and rear of panel layouts
shall be reviewed and approved by COMPANY prior to proceed with the manufacturing.
CONTRACTOR shall issue control panel and cabinet bottom cable entry layouts, showing
the cables arrangement including the spare entries for future cables for COMPANY
approval.
Panels and cabinets shall be provided with common key lock systems with agreed key
types.
Protection index shall be IP 21 as a minimum for internal cabinets.
10.1.3
Construction
Material
The control panels and cabinets shall be totally enclosed by a galvanised steel sheet, its
thickness shall be as follows:
-
3 mm for control panels,
approx. 3 mm for cabinet structures,
2 mm for doors,
the metal sheets shall be reinforced with steel beams welded together, where
necessary,
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 65 of 79
care shall be taken to have the faces of panels flat and smooth,
panels and cabinets shall be fixed to the frame using anti-vibration mountings,
all cabinets shall be equipped with removable lifting eyes,
panels and cabinets shall be shipped as single or dual bays but shall never exceed
1200 mm width.
Miscellaneous
The following facilities shall be installed in each control panel/cabinet:
-
internal lighting (at the top of the panel/cabinet) controlled by a door switch,
power distribution with MCBs,
a normal 230 V AC power socket (Indonesian standard) outlet for instrument supply,
ventilation louvers and filtering units to avoid the creation of local hot spots and
ensure adequate heat dissipation and dust protection. Natural ventilation is
preferred but forced ventilation can be used when necessary.
forced ventilation shall be provided with twin paralleled systems each rated at 100 %
duty with maximum noise level less than 55 dBA at 1 meter. Each system shall be
fed from the cabinet power supply distribution (normal 230 V AC) with dedicated
fuses, MCBs and switches,
each panel and cabinet shall have common alarms (VFC) for power supply, fan
failure, high temperature alarms for reporting to PCS at control room.
control panel / cabinet sealing bottom plate with cable access equipped with brush
edges,
internal drawing steel pockets.
Three separate earth bus bars shall be provided as follows:

-
Instrument Protective Earth bus bar (IPE),
insulated Instrument Earth (non intrinsic safety) bus bar (IE),
insulated instrument Intrinsic Safety Earth bus bar (ISE),
(Refer also to Project specification Instrument Earthing Principle document number IDPK6-LP-PTG-701005).
These bus bars shall be connected by CONTRACTOR to the relevant plant earthing
network.
Cable entries for the earthing cables shall be provided by the supplier of the enclosure.
Control panels particular requirements
Panel frame shall be made of carbon steel. Stiffeners and gussets shall be fitted where
necessary to ensure rigidity and proper support for instruments and other fittings.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 66 of 79
Control panels shall be selected for flawless and truly flat surfaces. All subsequent
machining methods shall be selected and applied in a manner to ensure that distortion
does not occur. Any stiffeners or instrument supports shall be arranged so as to avoid
distortion of the panel surface.
Control room panels shall be of the single (front) access type and fitted with swing frame
(if necessary) for rear access to equipment.
Cabinets particular requirements
With the exception of marshalling and power supply cabinets, all cabinets located in the
instrument technical room shall be from the same manufacturer, model and type and shall
be of 19 inches normalised construction according to IEC 60 297.
Cabinet dimensions shall be 600 mm (or 800 mm) width x 800 mm depth and 2100 mm
high (100 mm plinth).
Instrument technical room cabinets shall be of the front and back access type or
exceptionally of swing frame type (to be approved by COMPANY).
Cabinets/Panels supporting
All cabinets and panels shall be bolted to a supporting plinth (100 mm high) clamped or
bolted to deck frame cabinet steel support to allow for on site installation of anti-vibration
mountings.
Painting
The final colour coating shall be RAL 7035.
The minimum paint system shall be:
-
surface preparation :
Degreasing,
Rinsing,
Phosphatation,
Drying.
1st coat
30 microns Epoxy resin base,
2nd coat
30 microns Polyurethane synthetic enamel,
Total dry film thickness
60 microns.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
10.1.4
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 67 of 79
Wiring
All equipment and termination shall be arranged so as to be readily accessible for fault
finding and maintenance.
Field cables shall be clamped at the bottom of cabinet / panel on clamp rail.
The marshalling cabinets shall be equipped with a double row of terminal blocks to allow
crossing of wires.
Interconnections between all marshalling cabinets, control panels and cabinets shall be
designed such as to minimise the hook up works.
Plug and socket arrangement shall be used between the above cabinets as much as
possible.
Cross wiring and shipping breaks between cabinets included within a single row shall be
avoided.
All interconnecting cables shall be terminated on dedicated terminal blocks. Cables shall
not be terminated directly on the terminal on the input / output cards / signal conditioning
termination panel of the control / safety systems.
Terminal blocks shall be of non-hygroscopic material, and incorporate slipper type
terminal clamps or spade type terminals.
The outgoing terminals shall accept 0.5 - 2.5 mm conductors and shall provide sufficient
termination capacity for all permissible field wiring configurations.
Outgoing wires shall be terminated in Klippon type SAKR terminals or equivalent fitted
with socket screws. The knife edge switch shall be pivoted on the panel equipment side.
Fused terminals shall be used for solenoid valve cabinet wiring and instrument with
external power supply (3 wires type).
Powered outputs shall be terminated on terminal blocks.
All terminal blocks/sockets shall be logically arranged with signal levels suitably
separated. Sufficient slack wire neatly coiled or looped should be allowed at all
termination to allow for remaking, additions and testing.
All terminal blocks/sockets shall be grouped and labelled in functions ; i.e. inputs, outputs,
volt free contact, powered outputs, PLC, etc. in such a way that confusion cannot arise or
field circuits cannot be erroneously connected.
Common conductors are prohibited.
All spare cores shall be connected.
No soldered connection shall be allowed.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 68 of 79
Wiring shall be neatly laced or where practical, laid in rigid plastic trunking, and covered.
Colour coded trunking is not required. Separate trunking shall be provided for signal and
power wiring runs to avoid cross-talk.
Trunking shall be sized so that no more than 40 % of the cross-sectional area is filled with
conductors and shall be located so as not to interfere with access to any equipment and
not to encroach on space allocated for future equipment.
All wiring shall be ferruled for identification at each termination point. Ferrules shall be of
the sleeve type. Clip on or wrap type shall not be used.
Signal wiring shall be 0.5 mm stranded. All other wiring shall be 0.75 mm stranded
minimum, and adequately rated.
Stranded conductors shall have crimped ends for insertion into terminal blocks (only one
conductor per terminal).
All wiring shall have 600 V insulation rating with fire resistance in accordance with IEC 60
331 or PVC flame retardant insulation 600 V in accordance with IEC 60 332 (Part 3-22:
Tests of vertically-mounted bunched wires or cables - Category A.) grade and of insulation
value not less than 10 megohms (M).
Each wire and shield of measuring cable shall be connected on various equipment in the
following order: +, -, shield.
Wiring shall be colour coded as follows:
- power
- IPE
- IE
- ISE
- fire
- gas
- system alarms
- signal, control
- IS control
10.1.5
24 V DC
Red (+ VE) - Black
(- VE)
Green/Yellow
Green
Blue/Yellow
Pink
Yellow
Grey
Black
Blue
230 V AC
Brown (L1) - Red (L2)
Intrinsically safe barrier

I.S. active barriers shall be of galvanic isolated type and be suitable for smart field
instrument digital communication. Fail safe I.S. barriers shall be used for fail safe I.S.
critical safety loops.
10.1.6
Interposing relays
Relays shall be included on loops which interface different control / safety systems for
electrical isolation purposes, interfaces, etc. These relays shall be SIL3 certified for all
SSS outputs.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
10.1.7
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 69 of 79
Lightning protection
Lightning protection shall be as per the Project requirements of Design and Installation of
Lightning Protection, document number ID-PK6-LP-PTG-601009.
10.1.8
Labelling
Equipment numbering shall be as per the Project requirements of Instrument
Identification and Numbering document number ID-PK6-LP-PTG-701020.
Each component shall be identified by its unique equipment number defined by Supplier
and affixed to the front face.
All instruments will be labelled in two ways.
Nameplates shall be manufactured from AISI 316 stainless steel and nameplate
characters shall be 20 mm high, boldly engraved and filed black. All accessories, screw or
rivet shall be in stainless steel.
Laminated engraved nameplates with white plate and black letters shall be used for
cabinets located in technical room and for all components located inside the cabinet.
For F&G system and safety shutdown system, the plate shall be with a red background
with white letters.
Each power and earthing connections shall be permanently and durably labelled.
10.2
Local Control Panel cabinets

In addition to the general requirements listed in the above section, the following particular
requirements are related to field mounted local control panels and cabinets:
-
free standing units shall be designed with base frame work and plinth or with legs,
and shall have a minimum of four bolt down points. On all cabinets, free-standing or
wall mounted, removable lifting eyes are required on top, each one strong enough to
support the fully equipped panel during handling, shipping or placing operations,
VENDOR shall install all instruments, display units, switches, air header and tubing,
electrical terminal boards/blocks, wiring system supports and ancillary fittings,
suitably mounted and supported, ensuring good accessibility of all items for
maintenance and/or inspection,
Instruments on the front face which require adjustment or which have dials that must
be easily inspected, shall be fitted between a height of 1.0 m and 1.8 m with no part
lower or higher,
the construction of each unit shall be designed to prevent the ingress of dust and/or
moisture in quantities which could be harmful to the contained equipment. The
degree of protection required will be IP 65 unless stated otherwise,
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 70 of 79
where doubt exists on weather tight enclosure of instruments fitted to the front face,
a front cover and/or canopy which enable compliance with weather proofing
requirements and still provide visibility of dials, annunciators and access shall be
provided,
VENDOR shall group the connections to the cabinet into the following categories:
process, pneumatic, hydraulic, electric power, electric control wiring and intrinsically
safe connections.
Material
Local control panels/cabinets shall be made of AISI 316 stainless steel for all parts except
for internal parts forming secondary structures which may be of AISI 304. Plastics may be
used, subject to COMPANY's approval, for minor supports and electric cable trunking.
Aluminium shall not be used unless specifically approved by COMPANY.
Panels/cabinets layout and arrangement shall provide segregation of the following groups
of equipment:
-
instruments in contact with process fluids shall be grouped in separate

compartment of the panel, with rear access facility,
electrical equipment of intrinsically safe or flame proof construction shall

be located in a separated section of the panel.
internal or external light fittings, heating, ventilation wiring and switches

shall be suitable for use in the appropriate area classification and shall
be kept strictly separate from instrumentation.
Electrical
The design and installation shall conform to the requirements of the applicable I.E.C.
Recommendations.
VENDOR shall supply all sundries and install and wire all electrical, instrumentation and
accessories. The panel/cabinet shall be complete and ready for site connections to power,
ground, and in/outgoing field connections.
Electrical components shall not be mounted in or on the section allocated to instruments
in contact with process fluids.
Wiring shall be on cable trays, in trunking, or on vertical wire racks designed so as to
produce a neat and accessible layout, properly supported.
Miscellaneous
The following shall be installed in each unit:
-
an internal lighting,
24 VDC power socket outlet for instrument supply,
internal drawing steel pockets.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 71 of 79
Dedicated terminal block and gland plates shall be provided for incoming and outgoing
field cables, including future cable requirements, and shall be prepared for gland and
cable sizes as per specifications.
Cable clamps shall be supplied for the support of field and inter-connecting cables.
20% spare terminals are required for all entries into terminal boxes, gland plates and
clamps. Similar spare capacity shall be provided in the cable trunking.
Painting shall be performed as per COMPANY General Specification GS-COR-350
External protection of structures and equipment by painting.
11.
INSTRUMENT EARTHING
(Refer also to Project specification Instrument Earthing Principles document number IDPK6-LP-PTG-705005).
Field instrument cases and junction boxes cable gland plates shall be earthed using a
6mm conductor between earth tag on instrument or junction box and earth lug on
supporting steelwork.
Supporting steelwork for instruments/junction boxes shall be connected to platform earth
system using a 35mm conductor.
Cable armour shall be earthed at both ends of cable.
Cables screens shall be earthed at one point only (in instrument room cabinets or panels),
except for analogue cable overall screens which are grounded both end to IE.
Continuity of screens shall be maintained from field instruments throughout cable run to
the technical room or control room.
Individual and overall cable screen shall be connected to dedicated screen terminals
inside junction boxes, and directly to a dedicated common IE bus bar inside the panels
and cabinets.
Overall screen of digital signal cables shall be connected to an insulated instrument earth
bar inside the junction boxes and directly to a dedicated common IE bus bar inside the
panels and cabinets.
Earthing of screens within instrument room shall be performed in the marshalling cabinets
at the appropriate earth bar.
Impedance from any instrument earth bar to earth shall be less than 0.5 Ohm.
Connection between technical room/control room earth bars and platform earthing system
shall use 70mm conductors.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 72 of 79
Overall screen of multi pair cables between marshalling cabinets and systems cabinets or
panels shall be insulated and isolated from earth at marshalling cabinet and earthed at
systems cabinets or panels.
In panels or cabinets, following earth connections shall be segregated and shall use
dedicated earth bars connected to the platform / plant relevant earthing network:
-
Instrument Protective earth (IPE),
Instrument Earth (IE) (insulated),
Instrument Intrinsic Safety Earth (ISE) (insulated).
All panels or cabinets shall be fitted with three above earth bars.
The dedicated earth bars shall be connected to the equipotential bonding system of
general earth grid and internal loops in accordance with Project specifications Design of
Earthing and Bonding systems document number ID-PK6-LP-PTG-601002 and Design
and Installation of Lightning Protection document number ID-PK6-LP-PTG-601009.
12.
INSTRUMENT HOUSING
For specific cases (e.g. transmitters for gas metering) instrument housing may be
required.
Instrument housings shall be made of flame retardant antistatic high density reinforced
polyester or equal (with shatterproof front glass if the instrument is an indicator).
Good thermal insulation is required.
Housing shall be supplied fully equipped with internal mounting brackets for transmitter
installation and with external mounting brackets for hook up facilities on a 2 inches pipe
support.
The housing dimensions shall be suitable for normal operation and maintenance.
The housings shall be provided with quick opening hatch.
All metallic parts shall be corrosion proof (stainless steel).
Instrument housings shall be designed and installed in order to be easily removed, for
repair or maintenance purpose.
Earthing of metallic type housings shall be performed as per Project specification
Instrument Earthing Principles document number ID-PK6-LP-PTG-701005.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
13.
Page 73 of 79
PAINTING
Special care shall be taken to protect surfaces like sight glasses, instruments labels,
instrument windows, control valve stems and positioner levers against paint during pipes
and structure painting operations.
All mounting devices and accessories, like instruments brackets and supports for cable
trays, junction boxes frames, shall be painted according to COMPANY General
Specification GS-COR-350 External protection of off-shore and coastal structures and
equipment by painting.
14.
LABELLING
14.1
Instrument Symbolisation
The instrument symbolisation applicable for the project is defined on drawings "P&ID
General Symbol Sheets 1 to 7" drawing numbers ID-PK6-LP-PTG-122001 to 007.
14.2
Instrument Numbering System

The instrument numbering system is defined in the Project specification Instrument
Identification and Numbering document number ID-PK6-LP-PTG-70102.
Any deviation to these documents, if needed, shall be submitted to COMPANY's approval.
14.3
Labels
All labels shall be manufactured with materials giving full guarantee concerning long
service within aggressive environment.
All instruments and tubing connections shall have rigid stainless steel tag stamped with
the assigned project tag numbers.
In addition, instrument nameplates laminated type shall be engraved and installed on
support close to the instrument:
-
Blue with white letters for instrument used for process.
Red with white letters for instrument used for Safety Shutdown System.
The same colour principle applies for junction boxes.

Letters height shall not be less than 20 mm.
Tags shall be permanently fixed to the instrument with stainless steel screws, drive pins,
in such a manner that it is not necessary to remove the tag to install or service the
instrument (tag plates shall be fixed to the instrument body and not on covers or plates).
Sticked labels shall be forbidden.

Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 74 of 79
All field instruments shall also be identified with a permanent label showing the instrument
tag number which will be installed on the instrument support.
Cables shall be labelled with tamped stainless steel or polypropylene markers attached to
the cables by stainless steel collars.
Cable identification markers shall be fitted at each following location:
15.
origin and destination points,
cable rack intersection,
both sides of cable transit or similar penetration,
every 15 meters intervals.
INSPECTION AND TESTING

Inspection and test related to each kind of instrument shall be stated in the particular
specifications. Unless otherwise specified, instruments and/or instrument systems may be
inspected at all stages of the design and fabrication.
Individual calibration testing of instruments will be required as well as pressure testing,
NDT, leak testing as stated in the particular specifications, data sheets.
Inspection will be required on all aspects of the VENDORs documentation in relation to
any "as built" drawings, applicable certification and test material certificates.
Test reports shall be established for the complete supply:
-
visual controls shall be performed on :
type and model,
material,
scale,
operating range,
labelling,
painting,
dimensions (flanges, threading, piping),
accessibility,
certificate of conformity for equipment used in hazardous areas,
calibration certificates.
instrument functional tests :
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 75 of 79
Instrument manufacturers shall test and calibrate each instrument at factory against
the specification and data sheet requirements.
Each instrument shall have a calibration certificate which shall include :
measure
5 points : 0%, 25%, 50%, 75%, 100% (increase and decrease),
threshold
set point and dead band (increase and decrease).
statistical controls shall be performed using the following sampling quantities :
10% of the supply for local indicators (manometers, thermometers etc...)

standard control valves, temperature element,
20% of the supply for transmitters, local controllers or panel controllers and
other non listed items,
100% of the supply for flow orifices and non standard control valves.
If a defective item is found, a new sample shall be controlled and if a new defective
item is found, the whole set shall be rejected.
All rejected items shall be replaced by satisfactory ones at VENDORs cost, without
delivery time delay.
-
the Factory Acceptance Tests (FAT) shall include :
a general review of drawings documents at their latest issue (as built),
instrument calibration tests,
location and installation checking of all instruments according to instrument

hook-up standard,
installation supporting and access to equipment,
instrument functional tests,
energy consumption checking,
wiring checking,
noise level checking,
earthing checking,
earthing networks segregation checking,
The Site Acceptance Tests (SAT) shall be performed as per the requirements of the
relevant pre-commissioning and commissioning specifications.
for integrated system such as the Process Control System, SSS, etc., the related
acceptance tests and check-out are fully described in the relevant specifications.
Refer to these documents for further information.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
16.
Revision : D
Status : AFC
Date : May 05, 2008
Doc. Class : 2
Page 76 of 79
PRESERVATION OF INSTRUMENT EQUIPMENT

After delivery and identification on site, all instrumentation equipment and associated
installation equipment shall be stored in a dedicated instrumentation warehouse with
adequate environmental conditions including HVAC as necessary.
Instruments shall generally be stored in their original packing. The instruments shall be
stored and handled with the greatest care.
The flanges and other connections shall remain as long protected as possible.
Special care shall be taken to prevent foreign materials (sand, dust, water, etc.) from
entering the instruments.
When the instruments are temporarily removed from the warehouse, they shall be
returned to the warehouse in their original packing.
In no case, may the instrument be used as a model to resolve an installation problem.
The installation equipment shall be dedicated to instrumentation installation and
shall not be assigned to other use.
All instruments shall be adequately preserved once permanently installed on site. In
particular, any electronic equipment shall be protected against humidity, high temperature
and dust.
The instrument cables shall be delivered and stored on drums. Drums shall be stored on a
plane surface with one layer of drum only without risk of mechanical damage.
Document number
SPECIFICATION
Document type: SPE
System/Subsystem :
Discipline : INS
Status : AFC
Doc. Class : 2
Page 77 of 79
ATTACHMENT A
Revision : D
Date : May 05, 2008
THERMOWELL CALCULATION TABLE
See attached table (one sheet).
Document number
INSTRUMENT DESIGN AND INSTALLATION
Revision : D
Document type :
SPE
System/Subsystem :
Discipline :
INS
Status : AFC
Date : May. 05, 2008 Doc. Class : 2
Page 78 of 79
Document number
INSTRUMENT DESIGN AND INSTALLATION
Revision : D
Document type :
SPE
System/Subsystem :
Discipline :
INS
Status : AFC
Date : May. 05, 2008 Doc. Class : 2
Page 79 of 79
COMMENTS TABULATION
Page Of
document
48
Comment nb
Company Comment
Comment # 1
Any changes from basic

document shall be backup by official TQ
50
Comment # 1
And minimum thickness

shall be 0.049 (as per
GS EP INS 900)
Implemented
(Y/N)
N
Explanation
Minimum air pressure of
4.5 bar g at instrument
inlet in this document, in
order to be in line with
document of Equipment
Design Condition Doc.
No : ID-PK6-GE-PTG017009, para. 6.2

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Document number

INSTRUMENT DESIGN & INSTALLATION

Date : May 05, 2008

Contractor document number :

TABULATION OF REVISED PAGES

INSTRUMENT DESIGN & INSTALLATION

Date : May 05, 2008

Contractor document number :

GENERAL INFORMATION .....................................................................................................................5

Main Requirements .....................................................................................................................5

Codes and Standards..................................................................................................................6

INSTRUMENT FOR PACKAGES..........................................................................................................15

TECHNICAL REQUIREMENTS AND GENERAL PRINCIPLES ..........................................................15

Climatic Design Criteria and Site Location................................................................................15

INSTRUMENT AIR OIL.......................................................................................................................48

INSTRUMENT DESIGN & INSTALLATION

Contractor document number :

Date : May 05, 2008

ELECTRICAL SUPPLY FOR INSTRUMENTS .....................................................................................51

INSTRUMENT INSTALLATION ............................................................................................................52

Instrument Process Connection and Mounting Main Principles................................................52

INSTRUMENT TECHNICAL ROOM GENERAL DESCRIPTION .........................................................63

CONTROL PANELS AND CABINETS GENERAL DESCRIPTION .....................................................63

Control Panels and Cabinets in Instrument Technical Room ...................................................63

INSTRUMENT EARTHING ....................................................................................................................71

INSTRUMENT HOUSING ......................................................................................................................72

Instrument Symbolisation ..........................................................................................................73

INSPECTION AND TESTING ................................................................................................................74

PRESERVATION OF INSTRUMENT EQUIPMENT..............................................................................76

THERMOWELL CALCULATION TABLE ............................................................77

INSTRUMENT DESIGN & INSTALLATION

Date : May 05, 2008

Contractor document number :

A new pipe rack to LP compression.

A new technical building dedicated to the LP compression process.

Additions to the electrical systems and other utilities.

Extension of the Safety Shutdown Systems to monitor and manage potential

INSTRUMENT DESIGN & INSTALLATION

Date : May 05, 2008

Contractor document number :

Equipment shall be selected on the basis of standardization with existing equipment

The accuracy of measurement shall be consistent with both instrument functions on

Codes and Standards

Natural gas fluids measurement by concentric, squareedged orifice meters.

American Society of Mechanical Engineers (ASME)

INSTRUMENT DESIGN & INSTALLATION

Contractor document number :

Recommended practice for the design and installation of

American Welding Society (AWS)

INSTRUMENT DESIGN & INSTALLATION

Contractor document number :

Date : May 05, 2008

Rubber insulated cables : Rates voltage up to and including

Instrument Society of America (ISA)

Cleanliness Classification for Hydraulic (Formerly NAS 1638)

INSTRUMENT DESIGN & INSTALLATION

Date : May 05, 2008

Contractor document number :

Project Reference Documents

Process Design Basis