Ras Gas Work Pack
Ras Gas Work Pack
DOCUMENT TITLE
BRZ-QT-WP-PN-0002
PROJ
BRZ
CHANGE RECORD
REVISION
ITEM
NUMBER
NUMBER
ALL
DESCRIPTION OF CHANGE
Re- IFA
PAGE
REVISION
2 of 19
DOCUMENT Number
DOCUMENT TITLE
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
3 of 19
TABLE OF CONTENTS
1.0
SUMMARY ......................................................................................................................... 5
1.1
Justification ......................................................................................................................... 5
1.2
1.3
1.5
Related Workpacks............................................................................................................. 6
1.6
1.7
1.8
Special Requirements......................................................................................................... 7
1.9
Isolations ............................................................................................................................. 8
5.0
SAFETY...12
5.1
Genera.12
5.2
DOCUMENT TITLE
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
4 of 19
5.3
Safety Checklist....12
5.4
5.5
Special Requirements..13
5.6
Habitats...13
5.7
Scaffolding..13
6.0
MATERIALS...14
6.1
6.2
MTO by Workpack....14
6.3
6.4
Materials Queries......14
7.0
8.0
JOBCARDS ...................................................................................................................... 15
9.0
9.2
9.3
10.0
11.0
AS BUILDING.20
12.0
ATTACHMENTS21
DOCUMENT TITLE
DOCUMENT Number
1.0
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
5 of 19
SUMMARY
1.1
Justification
The existing potable water system on the RGA LQ will be tied into and combined with the new
potable water system on the ALQ. This will provide greater capacity and flexibility.
1.2
1.3
1.
2. Under the guidance of RG Operations& PMT conduct all required shutdowns (QT-Y-9402
Potable water Press. Set), isolations and LOTOs (5 valves total, see section 1.9.1).
3. Depressurise as required.
4. Remove blind at TP-PI-07A
5. Install tie in tee piece (including new isolation valve HV393 NC in closed position).
6. Carry out any required testing
7. Under the guidance of RG Operations & PMT remove all isolations and LOTOs.
8. RG Operations to bring QT-Y-9402 Potable Water Press Set back into service.
9. Install piping (new line QT-WPT-840-4-DBS1) between tie in location TP-PI-07B and ALQ
closure spool location.
10. Hydro test as required.
11. Install closure spool.
12. LOTO and isolate at new isolation valve HV393NC.
13. Connect new line to tie in point TP-PI-07B at HV393NC.
NOTES
DOCUMENT Number
DOCUMENT TITLE
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
6 of 19
The tie in TP-PI-07 will require the potable water press set to be shut down. This will restrict
the potable water supply. Review the best time to execute this work with Operations
(potentially night shift work).
HHI piping engineering & construction to consider installation of the new pipe spools. There
is limited crane access in this area.
1.3.1
Disciplines
1.4
Structural
Electrical
Instruments
Rigging
Scaffolding
Pipe
Vendor
supports
Other
1.5
Related Workpacks
There are no workpacks related to this scope of work.
1.6
Shutdown Content
The potable water maker and associated systems will require to be shut down during this
piping modification. To be assessed with, and confirmed by, RGA Operations.
1.7
Engineering Queries
Refer any Engineering Queries that arise as a consequence of this Workpack to the
Responsible Engineer and DCC at HHI ULSAN.
Name
HHI Engineer
YCPARK
Discipline
Pipe
e-mail
[email protected]
Telephone No.
+82(0)52 202 1676
DOCUMENT Number
DOCUMENT TITLE
DCC
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
7 of 19
TBC
1.8
Special Requirements
The below table highlights activities for the attention of RasGas Operations.
Activity
Yes
Hot Work
Yes
No
No
Stress Relieving
Lifting
Yes
Blocked Access/Egress
Yes
Scaffolding
Yes
Yes
No
SIMOPS
No
Overboard Work
No
HYDM Test
No
No
Radiographic test
No
DOCUMENT Number
DOCUMENT TITLE
1.9
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
8 of 19
Isolations
Isolation information will be updated in later revisions.
1.9.1
Workpack Isolations
The following lines and/or equipment require isolation in accordance with the above prior
to work commencing under this workpack
Isolation
Number
System
Existing Potable
Water
Line and/or
Equipment No.
Scope
Description
P&ID
4950-QT-PR-4104
Existing Potable
Water
4950-QT-PR-4104
Existing Potable
Water
4950-QT-PR-4104
Existing Potable
Water
QT-P-9401A, Valve
HV0112
4950-QT-PR-4104
Existing Potable
Water
QT-P-9401A, Valve
HV0113
4950-QT-PR-4104
Existing Potable
Water
BBFS8 HV393NC
4950-QT-PR-4104
Refer to Attachment No. 03) for P&ID mark-up of isolations to facilitate tie-ins.to be
completed for 1st issue.
1.10
DOCUMENT Number
DOCUMENT TITLE
2.0
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
9 of 19
SCOPE OF WORK
2.1
Offshore Construction
HHI will provide a scope of work detailing all construction activities required during the
execution of this workpack.
2.1.1
Piping Activities
1. Install all required scaffolding required for this workpack (see the construction method
statement for details).
2. Install all new required pipe supports (locations to be confirmed by HHI piping post
piping-survey). (Note: If the installation of supports requires Hot Work then installation
of appropriate welding habitat (pressurised or non-pressurised) shall be done prior to
starting the work.)
3. Make all required isolations and LOTOs required to install the tie in spool (see section
1.9.1).
4. Make tie in. Remove LOTOs.
5. Install new piping from ALQ to tie in location.
6. Isolate and LOTO new valve BBFS8 HV393NC
7. Make tie in at TP-PI-07B
8. Remove isolations.
2.2
Tie ins
2.2.1
Tie-in No.
Piping Tie-in
Execution
Date
Discipline
TP-PI-07A
Piping
TBC
TP-PI-07B
Piping
TBC
Description
of Tie-in (inc. affected system / equipment)
Shutdown water supply to potable water
pressure set. Make 5 isolations. Install tie
in spool and valve.
Tie into new tie in spool and valve to connect the
ALQ and RGA potable water systems.
DOCUMENT Number
DOCUMENT TITLE
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
10 of 19
Title
BRZ-QT-L-PN-0001
Rev
A
Title
Rev
49450-QT-PR-4104
7D
49450-QT-PR-4108
9D
49450-QT-PR-4104
3.1.3 Isometrics
Drawing No.
Title
Rev
QT-WPT-388-DBS1-N-2
DEMOLITION
QT05-WPT-840-1
NEW
DOCUMENT TITLE
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
11 of 19
Note all piping destruct and construct Isometrics are to be included and attached in
this workpack.
4.0
DOCUMENT TITLE
5.0
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
12 of 19
SAFETY
Refer to JSA attachment 7.
5.1
General
All construction activities shall comply with the RasGas Safety Management System.
5.2
5.3
Safety Checklist
The following activities will be carried out :
a. Discuss work scope permits with the production / discipline supervisors
b. Tool box talk with foreman / charge-hand
c.
5.4
5.5
Special Requirements
DOCUMENT TITLE
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
13 of 19
RasGas will be informed of all hot work requirements after the site verification study.
5.6
Habitats
Consultation is required with RasGas operations before establishing temporary habitat
requirements prior to construction work commencing. HHI is to supply and install the
necessary material for the habitats.
5.7
Scaffolding
HHI will ensure Scaffolding erected for installation activities does not inhibit F&G
detection or deluge system.
Plans for Scaffolding will be submitted by HHI to RasGasOperations30 days in advance
of any planned erection.
6.0
MATERIALS
DOCUMENT Number
DOCUMENT TITLE
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
14 of 19
6.2
Item
PO Number
Vendor
Supplied by
BULK ITEM
XXX
XXX
HHI Offshore
VALVE
XXX
XXX
HHI Offshore
Workpack MTO
4 Bolt/Nut & gasket. See attached isometric drawing.
6.3
6.4
Materials Queries
Refer all materials queries to HHI Materials Coordination focal point
Name
Telephone Number
TBC
Material for this work scope is held at HHI onshore materials storage facility, in Ulsan and
will be shipped directly to the platform after being checked and confirmed by HHI
Brownfield Engineer.
7.0
All materials are to be checked on arrival to the platform to ensure that there has
been no transportation damage.
All materials to be dimensionally checked against the relevant approved drawing and
against the original equipment that has to be replaced (where applicable).
Any anomalies should be advised to the HHI Materials Controller and the
Responsible Engineer as soon as possible.
DOCUMENT TITLE
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
15 of 19
All required work to complete this workpack will be executed under the RG PTW system. All PTW will
be completed and submitted to RG Operations the day before the planned work.
HHI will only perform LOTO and Isolations under the guidance of RG Operations & RG PMT.
All bolts will be hot bolted before proceeding with tie-in work.
Testing will be as per the line list.
Prefabrication of pipe spools will be maximized.
This work will be completed in stages as per the level 3 schedule. This workpack can only be
completed after the ALQ installation.
Any pipe work that is pre-installed before the ALQ installation will have a cap end installed to protect
the pipe.
Scaffolding will be set up so all workers have a safe working platform.
This work will be conducted by the following team: 1 supervisor, 5 pipefitters & 1 safety.
7.1
8.0
JOBCARDS
CONSTRUCTION INFORMATION TO BE INCLUDED IN LATER REVISIONS.
9.0
9.1
DOCUMENT Number
DOCUMENT TITLE
9.2
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
16 of 19
Discipline
MC-1 Ref.
Electrical / Mechanical
Punch list.
Discipline punch lists are included within each ITS. Record outstanding items according
to original work scope at handover stage
9.3
Test Packs
DOCUMENT TITLE
TECHNICAL QUERIES
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
17 of 19
DOCUMENT TITLE
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
18 of 19
AS BUILDING
HHI will follow the BARZAN Project as-building procedure.
The contractor shall be responsible for preparing redline as built mark-ups for any agreed
deviation to the AFC design during installation, pre-commissioning and commissioning.
During installation, all design changes must be marked-up / as-built on the relevant
drawings and collated onto the designated RasGas workpack set of documents. Upon
completion of mechanical completion / commissioning / system hand-over, all drawings
must be stamped As-Built, signed and dated (including those drawings that have no
changes).
Contractor to prepare field sketch for any obstruction / clashing occur as per project design
document and shall obtain RasGas PMT Operations approval prior to start with the work.
DOCUMENT TITLE
DOCUMENT Number
BRZ-QT-WP-PN-0002
PROJ
BRZ
PAGE
REVISION
19 of 19
ATTACHMENTS
1) 49450-QT-PR-4104 QT Platform piping & instrumentation potable water maker.
2) 49450-QT-PR-4108 QT Platform piping & instrumentation wash down system.
3) 49450-QT-PR-4104 P & ID Isolation Mark Up.
4) Isometrics to be attached in a subsequent revision.
5) Model shots and Photographs.
6) Model shot for interconnecting line between ALQ and QT.
7) JSA-PN-0002
1) Attachment1: 49450-QT-PR-4104
TPPI-07B
2) Attachment 49450-QT-PR-4108
TPPI-07B
61
E 67294
N 61991
EL +29992
451
N
4"NPD
230
CONN TO
QT-T-9401A/ A1
59
508
E 66708
N 63124
4"NPD
EL +29541
48
EL +29541
STEM W 45.0 S
51
52
88
60
CONN TO
QT-Y-9402/ II
4" FFFE 150#
E 60655
N 62350
4X4"NPD
35
EL +29992
TP-PI-07
18
E 60655
INSUL:
N
N 61804
EL +29992
INSUL:
0 0"
CHECK ISOMETRIC
QT-WPT-388-DBS1
0.5000
25.00
8.6200
48.90
0.000
DBS1
NO PAINT
4"
NOTES:-
CONSULTANT/CONTRACTOR :
PAINT
.I*
49450-QT-PR-4104
NONE
402025-00546
QT-WPT-388-DBS1-N
ANALY
PDS Model Number:
QTPA0112
2/2
QT-WPT-388-4"-DBS1-N
PU
PU
FABRICATION MATERIALS
PU
F4 G7 B8
TP-PI-07
SEE ISO
PU
QT-WPT-840-4"-DBS1-N
QT-388
PT
E 60655
NO
N 61975
PU
EL +29992
PU
*UNDEFINED*
SIZE
COMPONENT DESCRIPTION
(Inch)
ITEM CODE
QTY
PU
*UNDEFINED*
<1
>
4"
SP1
PD
24
1PPP0180
4X4
7.8 M
3TSP0180
PU
3
2
4X4"NPD
22
3ELP0180
PU
<1
0>
4
1
5
*UNDEFINED*
PU
*UNDEFINED*
2FWP0018
PU
5
2FBP0010
PU
F4 G7 B8
*UNDEFINED*
PU
ERECTION MATERIALS
F4 G7 B8
1
2>
<
SP2
S10
*UNDEFINED*
PU
PT
SIZE
NO
COMPONENT DESCRIPTION
(Inch)
ITEM CODE
QTY
PU
PU
3-074
*UNDEFINED*
27
PU
6
*UNDEFINED*
PIPPPP5
1.8 M
PU
380
>
F4 G7 B8
>
<3
5GF05J34
PU
<4
*UNDEFINED*
5/8
6BN0270P
48
35
13
7VBBFS8X
PU
PIPE SUPPORTS
<5>
298
LENGTH
9
23
52
PU
*UNDEFINED*
*UNDEFINED*
*UNDEFINED*
10
PC02-4
PSL
PU
11
REST
PSL
PU
12
*UNDEFINED*
IS01-4
PSL
PU
14
11
PIECE MARKS
PU
07
16
EL +29695
PU
PU
CUT PIPE LENGTH
PU
*UNDEFINED*
>
<6
PIECE LENGTH
NO
S10
*UNDEFINED*
S11
3-093
*UNDEFINED*
17
29
92
REMARKS
(IN)
PIECE LENGTH
NO
(MM)
NPD
REMARKS
(IN)
<1>
169
<3>
1250
4
4
4
<2>
206
<4>
387
<5>
164
1474
<7>
1722
<6>
<8>
327
<9>
3605
<10>
150
F4
<7
NPD
PU
3-071
67
(MM)
>
6
<8
SP3
>
1
SP4
33
3
3
F4 G7 B8
66
*UNDEFINED*
*UNDEFINED*
S12
3-166
F4 G7 B8
>
<9
PD
64
4"
*UNDEFINED*
78
36
*UNDEFINED*
SEE ISO
QT-WPT-840-1
E 53382
N 60055
SPOOL NO
NOTE
SPOOL DATA
SHT NO
STAGE NO
REV
LINE NO.
QT-WPT-840-4"-DBS1-N
RT
MT
UT
PT
1. ORIGIN POINTS
1
QTPIPB01
22-DEC-12
EXTRACTION DATE:
BRZ-ALQ-D-PNS/N
A54274:D:\WT208501A\ISO\REF\HHI\FAB.DEF
EL +29695
ULSAN KOREA
[A](E 0 mm) &
PACKAGE No.
[4](N 0 mm)
GAD REF.
DESIGNED
4
5
6
7
8
9
PROJECT
BARZAN
P&ID REF.
PWHT
CHECKED
(Q525)
SPEC
THK.
DBS1
INSULATION
N
CODE
ASME B31.3
SUB BLOCK.
QT05
QT05-WPT-840-1
FOR FABRICATION
REV No
TP-PI-007A
QT05-WPT-840-1
Reviewed by
Work
Activity Order
Date
Function
Location
Signature
Notes:
1. Job start meeting is to be held on the RGA Complex. At this meeting
the Workmethod and JSA will be reviewed and signed by all personnel
involved in the taskany additional hazards identified will beadded to this
JSA and the summary sheet.
2. Emergency procedure and Rescue plan will be discussed at the Job
Startmeeting.
3. Work to be completed under PTW-Conditions.PTW must be on site and
signed by all personnel involved in task.
4. This is a living document and as such may be subject to review at any
time asidentified changes in conditions / work scope may dictate.
Where a change has been identified, this will be managed in line with
HHIProcedures, Instructions, Specifications and Standards and will be
executed/interfacedin accordance with other SHE&S Systems.
Amendments to the JSA may be added (written) / removed at the
work sitewhen agreement has been reached by all concerned parties. 5.
This shall beupdated in JSA summary sheet, if available
JSA
Title:
System:
Task description:
Train:
Uncontrolled
Risk
STEP
1.
ACTIVITY
Scaffolding
HAZARD
A. Workingatheight
B. Pinchpoints
Installationofnew
piping
Tieins
A. Workingatheight
B. Erectingscaffoldplatform
ongrating.
C. Useofmanualtools
A. Pressurizedlines
Residual
Risk
CONTROL MEASURES
A. Workingatheightprocedure,safeworking
platform
B. CorrectPPE(gloves)
A. Workingatheightprocedure
B. Personneltiedoffatalltimes;evenwhenlower
thanhandrail.
C. CorrectPPE(gloves)
A. RGLOTOandIsolationprocedure
Approved
Signature
Title:
Date
Performing Party
Signature
Title:
Date
M L