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Lecture 3 - Intro To IBS

This document discusses industrialized building systems (IBS) technology and best practices. It begins by describing traditional construction methods and their problems. IBS is defined as a construction technique where components are manufactured in a controlled environment and assembled with minimal site work. The main components of IBS include precast concrete, formwork, steel framing, timber framing, and blocks. Advantages of IBS include reduced construction time, cost savings, increased safety, and quality improvements. Case studies demonstrate completed IBS projects in Malaysia, and best practices are identified from precast construction worldwide.

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219 views41 pages

Lecture 3 - Intro To IBS

This document discusses industrialized building systems (IBS) technology and best practices. It begins by describing traditional construction methods and their problems. IBS is defined as a construction technique where components are manufactured in a controlled environment and assembled with minimal site work. The main components of IBS include precast concrete, formwork, steel framing, timber framing, and blocks. Advantages of IBS include reduced construction time, cost savings, increased safety, and quality improvements. Case studies demonstrate completed IBS projects in Malaysia, and best practices are identified from precast construction worldwide.

Uploaded by

Säbrinä Shukrì
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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REG 360 INDUSTRIALISED BUILDING SYSTEM

REG360: INDUSTRIALISED
BUILDING SYSTEM

LECTURE 3:
IBS TECHNOLOGY &
BEST PRACTICE

Sr Dr Md Azree Othuman Mydin


School of Housing, Building & Planning
Universiti Sains Malaysia
[email protected]
1

Contents

Traditional Construction Methods


Problems with Traditional Construction
What is IBS?
IBS method of construction
IBS components 5 major components
IBS types 6 major types
Advantages and Disadvantages of IBS
IBS achievements
Best practice lesson learned from IBS
2

Traditional Construction Method?

Brick construction
Block walls construction
Tiles on a timber structure construction
Timber intermediate floors construction
Concrete ground floors construction
Steel sheeting construction
3

Difference between block and brick?

BRICK

BLOCK

8"x4"x4"

16"x8"x8"

interior of exterior finish

partitions in interior applications and structural


in exterior applications

clay product

concrete product

Traditional Construction Methods


Material

Completed Building

Concrete

Timber

Brick

Steel

SITE
Equipment
5

Problems with Traditional Construction

Problems with Traditional Construction

Problems with Traditional Construction

Problems with Traditional Construction

Problems with Traditional Construction

10

Problems with Traditional Construction

11

Problems with Traditional Construction

12

Problems with Traditional Construction

13

Problems with Traditional Construction

14

What do you understand by the


term IBS?
15

What is IBS?
Defination:IBS as a construction technique in which components are manufactured in
a controlled environment (on or off-site), transported, positioned and
assembled into a structure with minimal additional site works.
As such, components that are being pre-fabricated in a controlled
environment on-site are also considered as IBS (CIDB Malaysia, 2001).

Factory

Transport

Assembled
16

IBS Method of Construction


Material

Concrete

Construction Component

Completed Building

Timber
trusses

Timber

Wall Panel

Brick
Timber
frame

Block
Precast
stairs

OFF-SITE

ON-SITE
17

IBS CENTRE

18

Main IBS Components

Roof trusses
Column

Stairs

Beam

BUILDING
5 components of IBS

Floor
19

Comparison of Construction Methods


Conventional System

0 % IBS

IBS System

100 % IBS

20

Compare this? What your comments?


PRECAST GROUND BEAM

Conventional System

IBS System

21

Compare this? What your comments?

Conventional System

IBS System

22

Compare this? What your comments?

IBS System

Conventional System

23

24

IBS Types
Precast concrete

Formwork

Timber frame

Block

Steel frame

Other innovative system


24

25

1: PRECAST CONCRETE SYSTEM

PC columns, beams,
slabs, 3D-components
(balconies, staircases,
toilets, lift chambers, box
girders, etc)

25

Toilet assembly in factory

26

27

2: STEEL FORMWORK SYSTEM

Tunnel forms, beams


and column moulding
forms, permanent steel
formworks (metal decks),
etc.

27

28

3 : STEEL FRAME SYSTEM

Steel beams and


columns, portal
frames,roof trusses, etc

28

29

4: TIMBER FRAME

Timber frames, prefab timber roof


trusses, beams and
columns etc.

29

30

5 : BLOCK SYSTEM

Interlocking concrete
masonry unit (CMU),
lightweight concrete
blocks, etc.

30

31

6 : OTHER INNOVATIVE SYSTEMS

31

Advantages of IBS?
Less construction time
Cost savings
Saving in labour
Less labour at site
Optimised use of material
Higher quality and better finishes
Construction operation less affected by weather
Flexibility
Increase site safety and neatness
4

32

Labour efficient through IBS : Reduce 30% labour

33

Disadvantages IBS?
High initial capital cost
Problem of joints
Sophisticated plants and skilled operators
Site accessibility
Large working area

34

Some news on IBS

35

IBS ACHIEVEMENT
2003-2010

36

Government IBS projects (331 in total), Okc 2008-May 2010

Source: ICU JPM, and Study Analysis July 2010


Schools
Clinics, Hospitals, Colleges
Courts, Audit Offices, Training Centers
Polytechnics, Campuses
Bomba, Rumah Rakyat
Bridges, Laboratory
Depot, Children Housing
LHDN, Custom Offices
Training Institutes
LPP, LKIM, Seeds bank
Flyovers
MTC, Hotels
TLDM Complex, Campus, Technical Lab
Furniture Center, Timber Center
OSH, NIOSH Buildings
Offices
Asrama

37

IBS Projects: Distribution of projects by state

38

IBS Project in Malaysia

CASE STUDY

39

IBS IN MALAYSIA: Case Study 1

40

41

42

43

Completed Project

44

IBS SEK.
IN KEB.
MALAYSIA:
Case Study 2
BRICKFIELDS 1, KUALA LUMPUR
SEK. KEB. BRICKFIELDS 1, KUALA LUMPUR

45

46

47

48

IBS Project in Malaysia

THE LESSONS LEARNED

49

50

51

52

53

54

55

56

57

58

59

60

Best practise for precast concrete


structures throughout the world

THE LESSONS LEARNED

61

How beautiful is precast construction?

The Dream St Helens

62

63

64

The Dream When we dream, anything is possible

65

66

67

68

IBS CONSTRUCTION
PROCESS VARIES..

69

70

71

Shopping Centre, Finland

72

73

74

75

76

77

78

79

80

81

Thank you

82

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