Appendix 1 Part 1b Ultrasonic AUT & MEPAUT 4th Edition February 2016
Appendix 1 Part 1b Ultrasonic AUT & MEPAUT 4th Edition February 2016
APPENDIX 1
th
These syllabi are applicable to candidates seeking certification in accordance with Document
CSWIP-ISO-NDT-11/93-R, 'Requirements for the Certification of Personnel engaged in NonDestructive Testing in accordance with the requirements of BS EN ISO 9712, (latest issue).
1.
1.1.
1.2.
1.3.
1.4.
2.
2.1.
2.2.
40 multiple-choice questions
Time allowed 60 minutes
Pass mark 70%
20 multiple-choice questions
Time allowed 30 minutes
Pass mark 70 %
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2.3.
2.4.
3.
4.
4.1
N.B. Exemptions may apply, for this examination section to valid ISO 9712 Level 2 certificate
holders in the main NDT methods.
4.2
5.1.
5.2.
5.3.
6.
6.1.
6.2.
Assembly, and functional check of the MEPAUT equipment, including probe/s and
encoder. Probe element check, to be saved as data file and html report.
b)
Production of complete data files from three samples selected by the examiner, including
set up and preparation of the specimen and visual examination, scan plans, carrying out
tests, post test procedures, collecting and storing test data. The candidate shall
demonstrate beam steering, encoding parameters, focusing and DAC/TCG production
and, in addition, demonstrate completeness of data. Weld preparation should include
double-V and single-V configurations, with varying wall thicknesses.
c)
Examination and assessment and analysis of the three data files from the above
samples,, using appropriate viewing software. Candidates shall complete a test report
with the results in a prescribed format which indicates defect location and size. The
report shall also include discontinuity characterisation (size and position of defects in
relation to a known datum/s) and evaluation,, echo dynamic characterisation. The report
shall include detection of mandatory discontinuities.
d)
Develop an NDT instruction suitable for a Level 1 operator for one of the samples given
for paragraph (b) above to a provided code or specification. The instruction shall detail
the methods of scanning, file structure, collecting and storing data and the necessary
calculations to achieve this. The instruction shall include scope, status, authorisation,
personnel, apparatus and settings, product and test area, test conditions, preparation for
testing, application of test instructions, recording and classifying results and report the
results.
The minimum pass mark for the practical overall is 70% and 70% minimum for each
sample scanned or data file interpreted. A failure to report a reportable defect in any
sample or data file will result in failure of that examination part.
6.3.
b)
6.4.1.
6.4.2.
b) Production of four complete data files form samples selected by the examiner. The
candidate shall demonstrate beam formation, TCG, encoding and demonstrate
completeness of the data.
c) Analysis of four data files, as selected by the examiner, using appropriate viewing
software. Candidates shall record the results in a prescribed format which indicates
defect location in relation to datum, defect size, depth from surface and through-wall
extent. The report shall also include characterisation and datum references.
d) Draft an NDT instruction for one of the samples given for paragraph (b) above. The
instruction shall detail equipment to be used, the method/s of scanning, file structure,
acquisition set-up, and storing of acquired data, including the necessary calculations to
achieve this.
The minimum pass mark for the practical overall is 70% and 70% minimum for any
sample scanned or data file interpreted. A failure to report a reportable defect in any
sample or data file will result in failure of that examination part.
6.5.
6.5.1.
6.5.2.
b) Production of four complete data files form samples selected by the examiner. The
candidate shall demonstrate beam formation, TCG, encoding and demonstrate
completeness of the data.
c) Analysis of four data files, as selected by the examiner, using appropriate viewing
software. Candidates shall record the results in a prescribed format which indicates
defect location in relation to datum, defect size, depth from surface and through-wall
extent. The report shall also include characterisation and datum references.
d) Draft an NDT instruction for one of the samples given for paragraph (b) above. The
instruction shall detail equipment to be used, the method/s of scanning, file structure,
acquisition set-up, and storing of acquired data, including the necessary calculations to
achieve this.
The minimum pass mark for the practical overall is 70% and 70% minimum for ach
sample scanned or data file interpreted. A failure to report a reportable defect in any
sample or data file will result in failure of that examination part.
7.
7.1.
7.2.
7.3.
8.
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8.1.
8.2.
8.3.
8.4.
9.
9.1.
N.B. Exemption may apply, for this examination section to valid ISO 9712 Level 2 certificate
holders in the main NDT method.
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9.2.
Section C3
The candidate is required to draft an NDT procedure for a component selected by the
examiner.
10.
10.1.
The candidate is required to carry out a calibration on a given calibration block, adjusting the
ultrasonic inspection (pitch and catch, pulse echo) channels, as required.
a) Calibrate the TOFD channel.
b) Calibrate the motor drive unit.
c) A full automated inspection is performed on a given girth weld samples and an
acceptable inspection data file to be produced.
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10.2.
The candidate is required to produce two complete data files from samples selected by the
examiner. The candidate shall demonstrate beam steering, encoding parameters, focusing,
DAC/TCG production and completeness of data against a given instruction, code or standard.
10.3.
10.4.
Complete an examination of girth welds selected by the examiner and include an end calibration.
Interpret the results of the girth weld tested and the end calibration and report the results of the
inspections.
The candidate is in addition required to draft a NDT instruction for a girth weld selected by the
examiner.
10.5.
b)
Production of two complete data files from samples selected by the examination. The
candidate shall demonstrate beam steering, encoding parameters, focusing and DAC/TCG
production and, in addition, demonstrate completeness of data.
c)
Analysis the two data files produced in (b) using appropriate viewing software. Candidates
shall record the results in a prescribe format which indicates defect location and size. The
report shall also include echo dynamic characterisation and datum references.
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d)
Develop an NDT instruction for one of the samples given for paragraph b) above. The
instruction shall detail the methods of scanning, file structure, collecting and storing data
and the necessary calculations to achieve this.
The minimum pass mark for the practical overall is 70% and 70% minimum for each sample
scanned or data file interpreted. A failure to report a reportable defect in any sample or data
file will result in failure of that examination part.
10.6.
10.7.
11.
Examination Syllabus
11.1.
b)
c)
d)
e)
f)
Ultrasonic equipment
Block diagrams of flaw detector, functions of controls, amplifier and equipment
performance characteristics. A-scan, B-scan and C-scan displays.
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g)
h)
b)
c)
d)
Welding Technology
Terminology for welds, welded joints, welding procedures, types of defects in welds and
parent metals detectable by ultrasonics. Defect parameters, which influence detectability,
e.g. size, geometry, distance from surface, orientation, reflectivity and opacity.
11.2.
Sectoral scans
Linear scans
Axial scans
Scan limitations
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11.5.
Sectoral scans
Linear scans
Axial scans
Scan limitations
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11.6.
Sectoral scans
Linear scans
Axial scans
Scan limitations.
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Reference Literature
Product Technology Classroom Training Handbook The British Institute of NonDestructive Testing.
Ultrasonic Testing of Materials by J and H Krautkramer. George Allen & Unwin Limited,
London. Springer-Verlag Berlin, Heidelberg New York.
Ultrasonic Flaw Detection for Technicians by J C Drury. Obtainable from the British
Institute of Non-destructive Testing.
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nd
edition. The
E 1961 2011 Standard Practice for the Mechanised Ultrasonic Examination of Girth Welds
using Zonal Discrimination with Focused Search Units.
(The above practice is under the jurisdiction of ASTM Committee E-7 on Non-destructive
Testing).
API 1104 Welding of Pipeline and Related Facilities (Available form American
Petroleum Institute).
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