ENGINEERING AND FABRICATION OF

EWT MODULE FOR FSU NAUTICA

MUAR

Prepared by
Noor Rashidawani Md Noor
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OUTLINE
PART 1
ENGINEERING
PART 2
CONSTRUCTION
PART 3
COMMISSIONING
PART 4
LESSON LEARNT
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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

PART 1
ENGINEERING

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

ENGINEERING
SLUG SUPRESSION
SYSTEM

EWT
MODULE

CRUDE
SEPARATION
SYSTEM

FUEL GAS
SYSTEM

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

ENGINEERING
Slug suppression system

Fuel gas system

Production
Inlet

Scrubber

Separator
Separator

Water
Outlet
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Crude
separation
communicated to any third party without the prior written consent of MTC Engineering
Sdn. Bhd..

Oil
Outlet
system

ENGINEERING
3 Phase
Separator

HP Separator
LP Separator

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

ENGINEERING
Scrubber
HP
Srubber

KO
Srubber

Fuel Gas
Srubber

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

ENGINEERING

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

ENGINEERING
DESIGN CAPACITY :
MAX GAS PRODUCTION
MAX OIL PRODUCTION
MAX PRODUCED WATER PRODUCTION

40 MMSCFD
10000 BPD
2000 BPD

DESIGN LIFE OF THE MODULE IS 10 YEARS

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

PART 2
CONSTRUCTION

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
VESSEL INTERNAL
PRESSURE VESSEL

PIPING

CONSTRUCTION
OF EWT MODULE
ELECTRICAL

STRUCTURAL
INLET HEATER

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

1. Material Arrival

2. Material Inspection

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

3. Marking

4. Surface Preparation

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

5. Forming of dishes

6. Plate rolling

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

7. Welding of rolled plate

8. Welding of dishes

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

9. Nozzle Pre-Fabrication

10. Fabrication of vessel

internal support

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

11. Fabrication of nozzle

12. Installation of vessel

internal support

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

13. Hydrotest

14. Painting

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PRESSURE VESSEL

15. Installation of Vessel Internal

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
VESSEL INTERNAL

1. Design and fabricated at Perth

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
INLET HEATER

1. Material arrival

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
INLET HEATER

2. Fabrication of inlet heater

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
INLET HEATER

3. Hydrotest

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
STRUCTURAL

1. Material arrival

2. Marking and cutting

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
STRUCTURAL

3. Surface preparation, blasting and

painting (first coat)

4. Fit up and welding of main deck and

upper deck

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CONSTRUCTION
STRUCTURAL

5. Assembly of main deck and upper

deck

6. Final coat

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CONSTRUCTION
STRUCTURAL

7. Fabrication of handrail, staircase and

ladder
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CONSTRUCTION
STRUCTURAL

8. Fabrication and installation of grating

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PIPING

1. Material Arriving

2. Surface preparation, fit-up

and welding

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
PIPING

3. Hydrotest

4. Painting

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
ELECTRICAL AND INSTRUMENTATION

1. Installation of cable tray, cables and junction box

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

CONSTRUCTION
ASSEMBLY WORKS

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

This document is the property of MTC Engineering Sdn. Bhd. and shall not be either reproduced or copied in whole or in part or
communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

PART 3
COMMISSIONING

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

COMMISSIONING
The function test and continuity test for all instruments in the EWT
Module.
The main equipment is HART communicator

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

PART 4
LESSON LEARNT

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

ENGINEERING
No

2
3

ISSUE
Changing of heating medium
from steam to hot oil and
addition of fuel gas scrubber

IMPACT/LOSSES
-The date to start the
fabrication delayed almost
30 days due to changed on
the engineering.
-Need to carried out 2nd
HAZOP for the new design.

SUGGESTION
Finalize every single thing before
proceed to detail design and
avoid any re design works because
it will affect the schedule.

The drawing must be submitted

-The schedule of hydrotest is
DOSH Submission
to DOSH 2 month before the date
delayed
schedule for hydrotest.
-Difficult to trace and
- The detail document should
Document tracking
control the documents
follow the registered MDR.
-Contractor unable to
manage the sub Contractor
Awarded subcontractor are not
Fabricator must be registered
because its involving too
registered with DOSH and ASME
with DOSH and ASME.
many party and its affect the
schedule.

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communicated to any third party without the prior written consent of MTC Engineering Sdn. Bhd..

FABRICATION
No

ISSUE

1 Lack of Manpower

Poor progress
2
monitoring

IMPACT/LOSSES
-They need to work in
extended hours and
implement the night shift
which will influence the
quality of the works.
-The schedule were affected
due to less commitment from
the fabricator

SUGGESTION
-Segregate this package into two part
which are pressure vessel and structural,
piping complete with assembly.
-A full time project engineer at site as a
compulsory requirement to our
contractor for the next project.

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THANK YOU

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Q&A

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