Sailor User Manual
Sailor User Manual
installation
manual
Installation Notes
Before you install your TracPhone F55/F77 system, please read the important notes
below.
PLEASE READ!
Important Notice About Your Data Connection
To prevent inadvertent airtime usage, the user must disconnect the
data connection when not in use. If the data connection is not
properly disconnected, your computer may dial out on its own,
which could result in an unintended airtime charge.
KVH accepts no responsibility if this occurs. It is the vessel
owners responsibility to ensure that the TracPhone F55/F77 is
correctly interfaced with the vessels computer.
If you have any questions about data connections, please contact
KVH Technical Support.
34-0004 Rev. C
The TracPhone F55 is housed in a 26" (66 cm)-diameter dome. Follow the instructions
on the following page to mount the antenna.
TracPhone F55
The TracPhone F77 is housed in either a standard dome or a deluxe dome, both
measuring approximately 35" (89 cm) in diameter. If your antenna is housed in a
standard dome, follow the instructions in Section 3 of the Installation Manual to
mount the antenna. If your antenna is housed in a deluxe dome, skip to page 8 of
these installation notes to mount the antenna.
TracPhone F77
Standard Dome
Deluxe Dome
OR
Make sure that you have chosen a suitable mounting location based
upon the guidelines provided in this manual and taking into account
the dimensions shown below.
27.36"
(695 mm)
4x .50"
(4x 13 mm)
Through Holes
for Mounting
26.2"
(665 mm)
12.0"
(305 mm)
34-0004 Rev. C
2.
Remove the antenna unit from its shipping carton and set the
radome aside in a safe place.
3.
At the mounting site (or a stub masts mounting platform), lay out
the four mounting bolt holes and cable access hole as shown below.
The cable access hole must be located on the starboard side and
must measure at least 2" (50 mm) and no greater than 312" (90 mm) in
diameter, large enough to access the antenna units baseplate
connector.
FWD
5.0"
(127 mm)
12.0"
(305 mm)
2" Minimum
( 50 mm Minimum)
6.0" (152 mm)
12.0"
(305 mm)
4.
Before drilling the holes in the deck or mounting platform, you need
to verify that the antenna will be aligned properly when it is
mounted. Position the antenna baseplate assembly in place over the
hole locations, with the baseplate connector centered over the cable
access hole location. Ensure the baseplates Forward arrow (shown
below) points toward the bow. Set the antenna baseplate aside.
Mounting Bolt
Hole (x4)
Connector
Antenna Baseplate
5.
Drill the four 12" (13 mm) bolt holes and cut out the cable access hole
(following the layout in Step 3). Smooth the edges of the cable
access hole to protect the cable.
34-0004 Rev. C
6.
a.
b.
7.
8.
Place the antenna baseplate over the holes drilled in the mounting
surface, ensuring the baseplates Forward arrow is pointing
toward the bow.
10. At each of the four baseplate mounting holes, place a 38" flat washer
on a 38"-16 bolt (supplied in the kitpack) and insert the bolt from above,
as shown below.
Bolt
Flat Washer
Antenna Unit Base
Foam Seal
Mounting Surface
Flat Washer
Lock Washer
Hex Nut
11. Apply a 38" flat washer, 38" lock washer, and 38"-16 hex nut (supplied in
the kitpack) from below, as shown above. Tighten securely (but do not
overtighten) until the foam seal is compressed as far as it will go and
all four feet are bottomed against the mounting surface.
12. Place the radome over the baseplate. Align the six radome screw
holes with the inserts in the baseplate, insert the #10-32 screws and
tighten. Install a protective screw cap over each screw.
34-0004 Rev. C
Make sure that you have chosen a suitable mounting location based
upon the guidelines provided in this manual and taking into account
the dimensions shown below.
38.86"
(987 mm)
Access Hatch
17"
(432 mm)
35"
( 889 mm)
4x .50"
(4x 13 mm)
12"
(305 mm)
6"
(152 mm)
6"
(152 mm)
12"
(305 mm)
FWD
2.
3.
At the mounting site, lay out the four mounting bolt holes as shown
below. Also, lay out a cable access hole large enough to
accommodate the antenna cable.
FWD
12"
(305 mm)
4 x 0.5"
(4 x 13 mm)
6"
(152 mm)
12"
(305 mm)
4.
Before drilling the holes in the deck or mounting platform, you need
to verify that the antenna will be aligned properly when it is
mounted. Position the antenna unit in place over the hole locations
and ensure the baseplate connector is facing the stern. Set the
antenna unit aside.
Baseplate
Connector
34-0004 Rev. C
10
5.
Drill the four 12" (13 mm) bolt holes and cut out the cable access hole
(following the layout in Step 3). Smooth the edges of the cable
access hole to protect the cable.
6.
Bring the antenna cable from belowdecks up through the cable access
hole. Connect the antenna cable to the antennas baseplate connector.
7.
Place the rear logo plate over the cable, so that the cable exits the center
opening. Using the six M4 screws supplied in the kitpack, attach the logo
plate to the antenna baseplate as shown below.
8.
Place the antenna unit over the holes drilled in the mounting
surface, ensuring the baseplate connector faces the stern.
9.
Mounting Surface
M10 Flat Washer
M10 Lock Washer
10. Install a protective screw cap over all eight radome screws.
34-0004 Rev. C
11
Information in this document is subject to change without notice and does not represent
a commitment on the part of Thrane & Thrane A/S. It is recommended that the latest
version of the manual is downloaded from the Thrane Extra net or requested from the
distributor.
Copyright
2007 Thrane & Thrane A/S. All rights reserved. Printed in Denmark.
Trademark Acknowledgements
Other product and company names mentioned in this manual may be trademarks or
trade names of their respective owners.
Company Addresses
www.thrane.com
Denmark
Denmark
T: +45 39 55 88 00
F: +45 39 55 88 88
T: +45 39 55 88 00
F: +45 96 34 61 01
USA
China
T: +1 (757) 747-2341
F: +1 (757) 463-9581
T: +86 21 68 87 87 80
F: +86 21 68 87 71 12
General
All cables for the Fleet55/77 system are shielded and should not be affected
by magnetic fields. However, if possible do not run cables parallel to AC
wiring failing to do so might cause the equipment to be faulty or working
properly.
Service
User access to the interior of the BDU unit is prohibited. Service may only be
performed by a technician authorized by Thrane & Thrane A/S - failing to do
so will void the warranty. Access to the interior of the ADU is allowed, but
only for replacement of certain modules - as described in this manual.
General service may only be performed by a technician authorized by Thrane
& Thrane A/S - failing to do so may void the warranty.
iii
Power supply
Operation voltage is 24 V DC. Note that long-term operation below 24 V DC
should be avoided.
It is recommended that the voltage is provided by the ship hot 24 V DC power
bus.
Be aware of high start-up peak current. 16 A@24 V, 15 ms.
Maximum operational peak power requirement for F77/F55 is 240/200 W
and maximum average power consumption is 180/150 W.
If a 24 V DC power bus is not available, an external 115/230 VAC to 24 V DC
power supply can be used.
Equipment ventilation
To ensure adequate cooling of the BDU a 5 cm unobstructed space must be
maintained around all sides of the unit (except the bottom side).
BDU ambient temperature range: -15 to +55C.
Failure to comply with the rules listed above will void the warranty!
iv
Table of Contents
Chapter 1
Chapter 2
System Units
1.1
Introduction ............................................................... 1
1.2
1.3
1.4
1.5
1.6
GMDSS Installations
2.1
Requirements ............................................................3
Chapter 3
Obstructions ..............................................................7
Chapter 4
Unpacking ................................................................19
Table of Contents
Chapter 5
Chapter 6
Introduction .............................................................27
Chapter 7
Introduction .............................................................33
Chapter 8
Connecting Power
8.1
Chapter 9
Chapter 10
Hardware Interfaces
10.1 Overview ..................................................................53
vi
Table of Contents
Chapter 11
Chapter 12
Troubleshooting
12.1 Error messages .........................................................71
12.2 Handset Com Error troubleshooting procedure ........ 75
Appendix A
Part numbers
A.1 TT-3086A Sailor Fleet55 ........................................... 77
A.2 TT-3084A Sailor Fleet77 ........................................... 77
A.3 Sailor Fleet55/77 Antenna Cables ............................78
vii
Table of Contents
Appendix B
Appendix C
Appendix D
Appendix E
viii
Table of Contents
Appendix F
Appendix G
Glossary
........................................................................................127
Index
........................................................................................ 131
ix
Table of Contents
1111
Chapter 1
System Units
1.1 Introduction
The basic system consists of four units: The Below Deck Unit (BDU), The
Control Handset, The Cradle and The Above Deck Unit (ADU).
Display Handset
GMDSS Installations
2.1 Requirements
(Not applicable for Fleet55 installations).
The International Maritime Organization (IMO) has set out requirements on
how the Fleet77 should be integrated in a Global Maritime Distress and Safety
System (GMDSS) installation:
IMO Resolution MSC.130(75).
IMO Resolution A.888(21).
2222
Chapter 2
Power Supply
Power Supply
2222
Power Supply
3.1 Obstructions
The antenna rotates 360 and down to 25 in pitch and roll to allow for
continuous pointing even during the worst sea states. Any obstructions within
this volume can cause signal degradation.
The amount of degradation depends on the size of the obstruction and the
distance from the antenna. As a rule of thumb any obstruction, which
subtends an angle of less than 3 at the antenna will have limited effect. The
table below gives a guideline for obstruction sizes, which will cause limited
degradation.
Distance of
Obstruction
Size of Obstruction
3m
16 cm
5m
26 cm
10 m
52 cm
20 m
104 cm
3333
Chapter 3
MICROWAVE
NO PERSONNEL
based on 10W/m2
2 m (F55)
3.6 m (F77)
25
F55 Distance
F77 Distance
100 W/m2
0.6 m
1.1 m
25 W/m2
1.1 m
2.3 m
10 W/m2
2.0 m
3.6 m
Radiation Hazard
3333
3.3 Interference
The ADU (antenna) must be mounted as far away as possible from the ships
radar and high power radio transmitters (including other Inmarsat based
systems), as these can compromise the ADU performance. RF emission from
radars might actually damage the ADU.
As the Fleet ADU itself is a quite powerful transmitter, this on the other hand is
also capable of disturbing other radio systems. Especially, other Inmarsat
systems and GPS receivers with poor frequency discrimination are vulnerable
to the radiation generated by the Fleet ADU.
Interference
3.3.1 Radar
It is difficult to give exact guidelines for minimum distance between a radar
and the ADU as radar power, radiation pattern, frequency and pulse
length/shape varies widely from radar to radar. Further, the ADU will typically
be placed in the near field of the radar antenna and reflections from masts,
decks and other items present in the vicinity of the radar will be different from
ship to ship.
Despite the issues mentioned above, the guidelines below can be given:
Since a radar radiates a fan beam with a horizontal beam width of a few
degrees and a vertical beam width of up to +/- 15, the worst interference can
be avoided by mounting the ADU at a different level meaning that the ADU is
installed minimum 15 above or below the radar antenna. Due to near field
effects the benefit of this vertical separation could be reduced at short
distances (below approximately 10 m) between radar antenna and ADU.
Therefore it is recommended to ensure as much vertical separation as possible
when ever the ADU has to be placed close to a radar antenna.
10
Interference
d min. at 15 vertical
separation
d min. at 60 vertical
separation
0 10 kW
0.8 m
0.4 m
30 kW
2.4 m
1.2 m
50 kW
4.0 m
2.0 m
d min. at 15 vertical
separation
d min. at 60 vertical
separation
0 10 kW
0.4 m
0.2 m
30 kW
1.0 m
0.5 m
50 kW
2.0 m
1.0 m
The separation distance for C-band (4-8 GHz) radars should generally be the
same as for X-band radars.
Interference
11
3333
3.3.3 Interference
At distances further away than d min. given above the radar might still be
able to degrade the performance of the Fleet system.
The presence of one or more X-band radars within a radius up to around
100 m could cause a minor degradation of the signal to noise ratio during high
speed and data calls. The degradation will be most significant at high radar
pulse repetition rates.
As long as receiving conditions are favorable, this limited degradation is
without importance. However, if receiving conditions are poor e.g. due to
objects blocking the signal path, heavy precipitation or icing, low satellite
elevation and violent ship movements the small extra degradation due to the
radar(s) could cause poor call quality. A speech call might become noisy and
perhaps fail while a data connection might decrease in speed and
performance.
The presences of S-band radar(s) are unlikely to cause any performance
degradation as long as the minimum distances (d min.) listed above are
applied.
It is strongly recommended that interference free operation is verified
experimentally before the installation is finalized.
Warning! The ADU must never be installed closer to a radar than
d min. - even if experiments show that interference free operation
can be obtained at shorter distances than d min. given above.
12
Interference
the main beam. However, simple GPS receivers with poor frequency
discrimination could be affected at longer range (typically 10 m). It is always
recommended to test the GPS performance before the installation is finalized.
Interference
13
3333
14
3333
Bottom View
The F55/F77 value of the installation angle is defined as shown below (seen
from above ship).
15
16
Wall Thickness
(mm)
Steel
Al
F55
F77
F55
F77
100
2.5
5
0.8
1.0
0.6
0.8
0.5
0.7
0.4
0.5
150
3.75
7.5
1.4
1.6
1.2
1.4
1.0
1.3
0.8
1.0
200
5
10
2.0
2.1
1.7
1.9
1.5
1.8
1.3
1.6
250
3.25
12.5
2.2
2.5
2.0
2.3
1.7
2.2
1.5
2.0
300
7.5
15
2.7
2.8
2.6
2.7
2.4
2.6
2.2
2.4
Stays and stiff masts can still not prevent vertical vibration if the mast
is attached to a deck plate that is not stiff. Every effort should be
made to mount the mast to an area that is well supported by ribs. If
this is not possible, extra deck plate stiffening should be provided.
17
3333
18
Chapter 4
4
4.1 Unpacking
Open all boxes supplied and check the contents with the enclosed packing list.
Inspect units and parts for possible transport damage.
4.2 Preparation
The antenna is supplied in a cardboard box and is bolted to a pallet. Cut the
straps around the sides, remove the lid and take the sides off by lifting over
the radome. The antenna system can be removed from the pallet by removing
the 4 M10 screws from underneath.
4.3 Grounding
It is recommended that the antenna is grounded via its mounting bosses to its
mounting plate as the RF coax screen and antenna electronics ground are
referenced to this point.
The metal underneath the head of at least one bolt must be clean of insulating
protective coating and a serrated washer should be used. After the bolts are
tightened, it is recommended that the area is suitably sealed in order to avoid
corrosion of the grounding point.
It is recommended that all 4 bolts are used for grounding. Use stainless steel
bolts and washers.
For further grounding information read Appendix G Grounding and RF
protection on page 105.
19
4444
-25C
80%
+22C
88%
+65C
95%
20
ADU cables
4444
RG214U
25 m
02Y(st)C2YC 2.7/7.3AF
50 m
SA07272 (TT-116689)
50 m
SA12272 (TT-108740-060)
60 m
LCF12-50J
100 m
Furthermore it has to be checked in the data sheet from the cable supplier,
that both the RF- attenuation and the DC-resistance are kept within the
maximum specified values:
ADU cables
21
4.5 Mounting
The radome can now be installed on the mounting plate on the ship via 4 M10
stainless steel bolts. In case of F77 the hatch must face the stern of the ship.
If it is necessary to alter the mount position relative to the ship (90, 180 or
270, and to ensure hatch accessibility), the mounting pos has to be
adjusted, this can be done via the Display Handset.
See User Manual chapter 4. Ant. Set-up for mounting pos adjustment.
The only electrical connector is a single N-Type connector on the lower
radome.
22
Mounting
Chapter 5
5
Note
The BDU and all external units delivered by Thrane & Thrane A/S must be
placed with a minimum safe distance of at least 1.25 m to magnetic steering
compass.
23
555
The unit that has the largest impact on magnetic steering compasses is the
distress cradle, since it contains a magnet, which holds the display handset.
Minimum safe distance is 1.25 m but if possible, place the distress
cradle/handset further away from magnetic steering compasses.
In some cases it is not possible to access the hull and at the same time place
the BDU in a suitable place.
The pigtail is only 0.5 m long and extension is not allowed.
24
Connect the foil to the hull by plenty of screws or hardsoldering. Run the foil
past the place where the pigtail is to be grounded and mount the grounding
kit on top of the foil.
25
555
A way to insure good grounding and at the same time make it possible to
ground the pigtail - is to extend the ship ground plan by means of copper foil.
The maximum length of the foil is determined by the width of the foil.
26
Chapter 6
6
6.1 Introduction
The Distress Cradle/Handset is used for F77 and can be placed anywhere
onboard the ship.
The only limitations are:
27
6666
28
6666
Place the cable in the cable suspender and slightly tighten the screws (1).
Mount the plate and tighten the screws (2).
Plug the cable in J3 (3).
Assembly - Default
29
Finally slide the grommet into the slot in the bottom plate and mount the plate
and tighten the screws (3).
30
Assembly - Default
The assembly instruction described below is meant for installation, where the
cable runs on a bulkhead.
Cut out the area shown.
Slide the grommet into the cradle slot and finalize the assembly as
described.
Assembly Alternative
31
6666
32
Assembly Alternative
Chapter 7
7
7.1 Introduction
The passive Cradle/Handset is used for F55 and can be placed anywhere on
board the ship.
The only limitations are:
33
777
34
1 x Relieving Clamp
1 x Blind Plate
35
777
Place the Circuit board in the Cradle, connect the cable and secure the cable
using the relieving clamp.
36
Chapter 8
8
BDU fitted with the old 4-Port power connector: See section 8.1.1 Old 4-port
power connector.
BDU fitted with the new Sub-D power connector: See section 8.1.2 New
Sub-D power connector.
37
888
Connecting Power
The cable inductance should not exceed 5 H. If the inductance is too high,
the power supply may start to oscillate.
To minimize the cable inductance a multi 2- or 4-wire cable should be used.
Recommended power cable types and length:
Cable Type
2 x 1.5 mm2
0 - 10 m
0-7m
2 x 2 x 1. 5mm2
10 - 20 m
7 - 14 m
> 20 m
> 14 m
The power connector has the option of running four cables instead of two,
which allows the cable to be twice as long.
38
By use of this pigtail, you may extend the cable length as long as you keep the
total source impedance < 250 m and cable inductance < 5 H.
The BDU is equipped with an internal 10 A thermal circuit breaker, therefore
no external fuse is necessary in order to protect the BDU. However, in order to
avoid short circuit in the power cable/connector, the ships DC outlet should be
protected by a 10-15 A fuse or circuit breaker. If the automatic circuit breaker
pops out check the power supply polarisation.
39
888
Cables with larger cross-section area than 1.5 mm2 may be connected to the
BDU by use of the pigtail that is supplied with the system.
Red: +
Black: -
Cable Type
4 mm2 (AWG11)
0 - 20 m
0 - 15 m
10 mm2 (AWG8)a
20 - 50 m
15 - 35 m
> 50 m
> 35 m
a. When extending the power cable; positive and negative supply wires must be
installed closely together side by side to keep cable inductance low.
b. Ensure that cable inductance for the selected cable at the desired length is
below the 50 H requirement.
40
888
41
42
Chapter 9
9
Press and hold the power button for a few seconds or until the green LED on
the front of the terminal, and the handset display, light up. Then release the
button.
43
999
Powering
Down
Let go of the button when the display shows the message below, and the
green LED on the front of the terminal starts flashing.
Thrane F77
Goodbye
Note
44
999
Service User
LES Config
Default LES
PreferredLES
Allowed LES
Reset LES
Distress LES
Help Desk
Scroll through
Help desk
phone numbers
IMN Config
Mini-M Voice
Speech
3.1 kHz Audio
64 kbit/s
56 kbit/s
9600 Fax (F77)
MPDS
2x56 kbit/s *
2x64 kbit/s *
PIN Codes
SeU-PIN Chg
SU PIN
SU Unblock
Dflt. Setting
Calibration
Tel. number
Factory Dflt.
Ok to reset?
IQ-calib
Perform IQ
calibration?
IQ-const
Modulator
Demodulator
Power Downs
FEU Uploads
USTELEN
STRATOS
KDDI
TELENOR.
Edit numbers
Customer Dflt.
MO adjust
Debug
W-Atlantic
E-Atlantic
Pacific
Indian
Spare 1
Spare 2
Spare 3
Spare 4
W-Atlantic
E-Atlantic
Pacific
Indian
Best choice
IAmp:
QAmp:
IOff:
QOff:
Phase:
Number
Reset
Old Boot
New Boot
Boot Miss
Old Appl
New Appl
Appl Miss
ChkSum Error
Type Mismatch
45
Default LES
Preferred LES
Allowed LES
Reset LES
Allowed LES is the only menu that is special to the Service User menu. For
the description of the other LES Config sub menus you are referred to the
TT-3084A Sailor Fleet77, TT-3086A Sailor Fleet55, User Manual
OK
and
OK
and press
or
OK
46
or
.
OK
OK
6. A list of all LESs should appear for each LES intended to be on the list
7. Press
OK
and then
OK
to update
Inserting a number
1. From the main menu select Service user by pressing
press
OK
or
and
OK
47
999
C .
press
OK
or
and
OK
.
.
OK
OK
Deleting a number
There is only room for ten numbers in the Help desk phone book. If there is no
more room for new phone numbers, one will have to be deleted before a new
number can be added.
Select a number by pressing
number.
or
and press
to delete the
Edit a number
1. Select a number and press
number.
2. Edit the Name and press
or
OK
and press
OK
.
OK
48
to edit the
Exit
tree times.
The IMN Config menu has been divided into the different types of services
available:
mini-M voice
Speech
56 kbps UDI
MPDS
128 kbps
In each menu, all IMNs associated with a specific service should be inserted.
The IMNs are given by the ISP when commissioning the terminal.
After inserting an IMN number and pressing OK the handset will show ID
and a number. The ISP may also have indicated the corresponding IDs along
with the IMN-numbers. If the ID shown by the terminal corresponds with the
ID given by the ISP press
OK
for
delete, type the correct ID and then press OK . If the ISP has not indicated
the ID for each IMN number two situations exist:
If there is not more than one IMN-number pr. service and the IMN list is
empty, the ID shown by the terminal will always be correct and thus just
press
OK
If there is more than one IMN-number pr. service and the IMN list is
empty, the rule is that the first (or upper) IMN on the returned
commissioning form will have the lowest ID and each subsequent IMNnumber will have an ID which is 1 higher than the predecessor.
49
999
OK
or
OK
OK
OK
or
or
and press
50
and
OK
OK
OK
999
OK
OK
or
or
and press
OK
OK
OK
OK
or
or
and press
OK
51
or
and press
OK
OK
or
and press
OK
9.3.6 Calibration
1. From the Service User menu select Calibration by pressing
and press
OK
or
or
and press
IQ-calib
When you have selected IQ-calib, an IQ calibration is performed. This is only
used in special circumstances, as the IQ calibration is done from the factory. If
it is activated, it may take about 10 minutes. If it fails you will be told Failed
Try Again in the handset display for 20 seconds or until you press any key.
While calibrating, Calibrating Wait... is written in the handset display. When
finished the display says Done and the terminal will reset itself.
IQ-const
When you select IQ-const, you may read the IQ constants for Modulator and
Demodulator. The constants are: Iamp, Qamp, Ioff, Qoff, Phase.
52
010 0
Chapter 10
Hardware Interfaces
10
10.1 Overview
X1 X2 X3
X4
X5
X6
X7 X8
X9
X10
X11
X12
X13 S1
Handset/Cradle 1 (X4)
Handset/Cradle 2 (X5)
Antenna (X6)
LAN (X9)
RS-232 (X10)
53
R J11
The BDU has three RJ11 ports, which can be used for connection of analogue
phones or fax.
The connector outline and pin assignments are described in Figure 11-1 and
table below. Max, cable length BDU to phone/fax is 200 meter.
Pin number
54
Pin function
2-Wire (tip)
2-Wire (ring)
C ra d le /H a n d s e t
The BDU has two 4-wire Cradle/Handset ports with RS-485 data control. The
handset can be used to setup the terminal and also can be used to make or
receive phone calls. The connector outline and pin assignments are described
in the figure and table below. Maximum cable length BDU to Handset/Cradle
is 40 meters.
Pin number
1
Pin function
Audio Out Hi
Audio Out Lo
Audio In Hi
Audio In Lo
+28 V DC
GND
SDA
SDB
Shield
GND
Cradle/Handset Interface
15
11
55
010 0
IS D N
This interface can be used for connection of ISDN equipment data as well as
voice/picture based equipment.
The connector outline and pin assignments are described in the figure and
table below.
Pin number
56
Pin function
RxP
TxP
TxN
RxN
ISDN Interface
USB
The Universal Serial Bus (USB) is a popular technology that allows a single
universal plug to connect PCs and peripherals of all kinds to each other. The
USB replaces all of the different serial and parallel PC connections with one
standard plug and port.
The connector outline and pin assignments are described in the figure and
table below.
Pin number
Pin function
D-
D+
USB Interface
57
010 0
LAN
The BDU is equipped with one Ethernet LAN port. The Ethernet port is a
standard IEEE 802.3 port and requires a crossed Ethernet cable to a PC.
The LAN port enables the MPDS service.
The connector outline and pin assignments are described in the figure and
table below.
Pin number
58
Pin function
TxP
TxN
RxP
Not Used
Not Used
RxN
Not Used
Not Used
LAN Interface
R S232
The BDU has one RS-232 port. The RS-232 port is a standard 9-pin serial port
with a maximum port speed of 115.2 kbps. It can be used for the following
service types:
MPDS service
Connection of a IP Router
When installing the configuration program you should connect your PC to the
RS-232 interface. The connector outline and pin assignments are described in
the figure and table below.
Pin number
Name
Signal
DCD
RxD
Received Data
TxD
Transmitted Data
DTR
GND
Ground
DSR
RTS
Request To Send
CTS
Clear To Send
RI
Ring Indicator
RS-232 Interface
5
9
1
6
59
010 0
N M E A 0 1 8 3 /2 0 0 0
60
D is c r e t e I / O
The BDU also has a discrete I/O interface containing four input/outputs, of the
open collector type. Inputs may be used for F77/GSM operation and outputs
for Tx Off, Radio Silence etc.
The connector outline and pin assignments are described in the figure and
table below.
Pin number
Connection
GND
Common Return
Discrete I/O D
Discrete I/O C
Discrete I/O B
Discrete I/O A
Note
This group of signals refer
to BDU/ship ground
61
010 0
62
111111111
Chapter 11
11
11.1 Introduction
The Thrane & Thrane Fleet systems are designed to operate without preventive
routine maintenance.
Although the system is designed and built very service friendly, we strongly
recommend that any acting service technician has been trained specifically on
the product. Repairs or repair attempts performed by unqualified personnel
may limit the warranty.
The warranty on the system is defined and outlined by the Distributor that
supplied the system.
For further information on warranty and service, you may also use the Thrane
and Thrane home page at http://www.thrane.com.
11.2 Modules
Repairs inside the BDU is not recommended to be carried out on board,
instead the unit should be replaced if defective and repaired at a qualified
workshop on shore. With the Configuration module that contains the Inmarsat
identity, it is easy to exchange a defective BDU with a working unit.
For exchange of Fleet55 modules you need to remove the top of the radome.
For Fleet77 it is not necessary to remove the top of the radome, as all modules
can be replaced via the service hatch. The modules are easy to replace and no
reconfiguration of the system is needed after servicing.
63
64
Modules
65
111111111
HPA Module
66
ACU Module
67
111111111
SU Module
68
69
111111111
Note
When the ESS are reassembled - check that the ESS are being
activated by switching the antenna disc from side to side.
When the antenna disc reacts the end stop a click should be heard.
70
212121212
Chapter 12
Troubleshooting
12
Possible reason
Action
System error
FEU Status
Burst alarm
System error
FEU Status
Power alarm
HPA fault
71
Error message
Antenna
Link down
72
Possible reason
Action
System error
Antenna cable
disconnected/faulty
Check cable
No communication
between BDU and
Handset caused by e.g.:
Handset/cradle
cable error
BDU error
ADU error
BDU has to be
replaced.
BDU has to be
replaced.
BDU has to be
replaced.
Error messages
Error message
Possible reason
Action
Replace the BDU
Power Supply boards.
Antenna (ACU)
Wrong Type Check
Conf.
Check/change Antenna
Control Unit.
Antenna (FEU)
Wrong Type Check
Conf.
Check/change High
Power Amplifier.
If persisting replace
the HPA.
If alarm is persistent
the HPA is defect and
has to be replaced.
Error messages
73
212121212
Error message
74
Possible reason
Action
MIDR Corrupt
MES Identification
Record (MIDR) is
damaged. Checksum
error in record that
contains FWD ID and
RTN ID.
BDU has to be
replaced.
BDU has to be
replaced.
Error messages
Step 2: Below deck (BDU, Handset, Cradle) or Above deck (ADU) error?
1. Remove power
2. Disconnect antenna cable
3. Reinstall power
4. Switch on system (disregard Antenna link down error)
Does Handset Com error still appear? If yes, it is a below deck error. If no, it
is an above deck error.
75
212121212
76
AAAA
Appendix A
Part numbers
Part number
TT-3008F
TT-3038C
TT-3622E
TT-3620G
TT-3038C-002
Part number
TT-3008C
TT-3038C_WMB
TT-3622B
TT-3620G
TT-3038C-001
77
Part number
TT37-116689
TT37-108740-060
TT37-107374-A
Note
Part number
TT31-202329-104
TT31-202329-107
TT98-116874
TT98-116875
TT83-117634
TT-673084A
TT37-124298-A
78
Part number
10 m cradle cablea
TT37-120468-C
25 m cradle cable
TT37-120469-B
40 m cradle cable
TT37-120470-B
Part number
10 m cradle cablea
TT37-113607-C
25 m cradle cable
TT37-116543-B
40 m cradle cable
TT37-116544-B
Part number
TT-3622E
TT-3622B
TT-3620G
79
AAAA
Part number
S-403008F
S-403008C
S-403038C
Part number
S-62-122028
S-62-116447
S-88-117544
S-88-117545
S-88-202908
80
BBBB
Appendix B
Specification
Rx Freq. Band
TX Freq. Band
Channel Spacing
1.25 kHz
Antenna element
G/T
G/T -7 dBK
EIRP
Return loss
81
Item
Cable losses
Specification
RF attenuation: max. 10 dB
DC resistance (loop): max. 0.75
Max. Cable length between BDU and ADU:
RG214: 25 meter
SA 07272: 50 meter
SA 12272: 60 meter
42 V
10 W - 150 W
82
Specification
Rx Freq. Band
TX Freq. Band
Channel Spacing
1.25 kHz
Antenna element
G/T
G/T -4 dBK
EIRP
Return loss
Cable losses
RF attenuation: max. 10 dB
DC resistance (loop): max. 0.54
Max. Cable length between BDU and ADU:
RG214: 25 meter
SA 07272: 50 meter
SA 12272: 60 meter
42 V
12 W - 172 W
27 kg +/- 1 kg
83
BBBB
Specification
Degree of protection
Ambient Temperature
Vibration
Icing
Up to 25 mm of ice.
Wind
Equipment category
84
85
BBBB
84
88
0
45
H e a d in g
H
A
T
C
H
NCONNEC
380 M A X
FLAN
4 H O LE S,
M AX DEPTH
PC
86
87
BBBB
88
Specification
RX:
5.6 kbps O-QPSK, SCPC (voice)
6 kbps BPSK, TDM
134.4 kbps 16QAM, SCPC (data)
TX:
5.6 kbps O-QPSK, SCPC (voice)
3 kbps BPSK, TDMA
134.4 kbps 16QAM, SCPC (data)
Antenna Connector
TNC-female
Antenna Voltage
2-wire telephone
interface; X1, X2, X3
89
CCCC
Appendix C
Item
Specification
Antenna connector; X6
ISDN interface; X7
USB interface; X8
LAN interface; X9
90
Technical specifications
CCCC
Item
Specification
X12:
Output:
DC Power supply
Steady state current
Open circuit resistance
Closed circuit voltage
Input TT3038C
Input voltage
Input current
High-level input voltage
Low-level input voltage
7.5 V Max.
12.5 mA Max.
3.5 V Min.
1.0 V Max.
Input TT3038C-128-WMB
Input voltage
Input current
High-level input voltage
Low-level input voltage
32 V Max.
10 mA Max.
4.5 V Min.
2.0 V Max.
Ambient temperature:
Relative Humidity
Equipment category
Technical specifications
91
92
Outline dimensions
CCCC
Set the current to e.g. 1 A by adjusting R.var - and measure the corresponding
voltage change.
Example:
1 A and 50 mV. Source impedance: 50 mV/1 Amp = 50 m.
Battery 24 VDC
Ship Installations
BDU Power
outlet
A
V
R.var
93
94
Appendix D
Specification
Connector type: DB9HD male
Connector type: M80-8881005 (female on cable),
M80-8671022 (male to PCB)
Audio RX, 2 wire balanced, 600
Audio TX, 2 wire balanced, 600
Max. 40 m Cable
Interface to Handset
75-85 dBA @ 1 m
Power consumption
1.25 m
Degree of protection
Ambient temperature:
Relative Humidity
95
DDDD
Item
Specification
Dimensions (H x W x D)
100 mm x 145 mm x 42 mm
Weight
Equipment category
96
Technical specifications
Outline Dimensions
97
DDDD
98
Outline Dimensions
Appendix E
Specification
Connector type: DB9HD male
Connector type: M80-8881005 (female on cable),
M80-8671022 (male to PCB)
Audio RX, 2 wire balanced, 600
Audio TX, 2 wire balanced, 600
Max. 40 m Cable
Interface to Handset
Power consumption
125 cm.
Degree of protection
Ambient temperature
Relative Humidity
Dimensions (H x W x D)
139 mm x 61 mm x 28 mm
Weight
99
EEE
100
Outline Dimensions
EEE
Outline Dimensions
101
102
Outline Dimensions
Appendix F
F.1
Technical Specifications
Item
Specification
Display
Keypad
4 * 3 Numeric Keypad
3 * 3 Function Keypad
Volume Control
Att.range > 20 dB
Power consumption
125 cm
Degree of protection
Interface
Ambient temperature
Relative Humidity
Dimensions (H x W x D)
200 x 52 x 33 mm
Weight
0.24 kg
Equipment category
103
FFFF
104
Outline Dimensions
Appendix G
G.1.2 Safety
Fist of all grounding of the Fleet77/55system is required for safety reasons. In
the event of a lightning strike at the ADU a proper grounding of the system will
provide a low resistance path to divert the strike discharge to seawater.
G.1.3 Protection
Secondly the ESD protection circuits in the BDU rely on a proper grounding of
the system in order to work properly. Otherwise sensitive circuits within the
BDU might be damaged due to ESD when handling the equipment.
G.1.4 Performance
Finally a proper grounding of the system will enhance RF immunity thus
ensuring interference free modem communication between BDU and ADU.
This modem communication is essential for the performance of the
Fleet77/55system.
105
GGG
BATTERY
BATTERY
SWITCH
(ON/OFF)
STARTER RELAY
(ON/OFF)
B+
ALTERNATOR
STARTER
MOTOR
B-
GAUGES
ISOLATOR
SWITCHBOARD
OUTGOING CIRCUITS
ENGINE
SENSORS
106
GGG
BATTERY
BATTERY
STARTER
RELAY
(ON/OFF)
SWITCH
(ON/OFF)
SWITCHBOARD
B+
ALTERNATOR
STARTER
MOTOR
B-
GAUGES
ENGINE
SENSORS
OUTGOING CIRCUITS
HULL/KEEL/ENGINE
(VESSEL GROUND)
Note
107
G.3.2 DC Negative
Actually not a ground but a current carrying conductor which carries the same
current that flows in the positive conductor. The DC Negative may be
electrically connected to seawater (at one point only, via the engine negative
terminal though the shaft and the propeller) or left completely floating.
108
109
GGG
Cu foil
(ground)
Antenna Cable
(to ADU)
Grounding Kit
"Pigtail" Cable
Grounding Stud
BDU
110
Grounding Recommendations
The ADU must be grounded to the ship/hull via at least one of its mounting
bolts. Make sure to remove painting, dirt, grease etc. at the mounting holes in
order to make good electrical contact to the hull. Use serrated washers when
securing the mounting bolts and seal the joint with protective coating to avoid
corrosion.
Grounding/Mounting Stud on ADU
ADU
Mounting Base
Serrated Washer
(stainless steel)
1.
Please note that the ADU ground connection is made at the same electrical
ground potential as the BDU.
Grounding Recommendations
111
GGG
112
Recommended
Alternative
ADU
ADU
Base Plate
(ADU isolated
from the the hull)
Base Plate
(electrically bonded to
the hull though the mast)
ADU grounded with
mounting bolts
Mast
(electrically bonded
to the steel hull)
113
GGG
Note
114
GGG
ADU
Grounding Bolt
BDU
RF Ground
(Capacitive or
seperate ground plate)
115
116
GGG
ADU
Grounding Bolt
- +
BDU
RF Ground Plate
117
118
GGG
ADU
Grounding Bolt
Heavy Gauge Wire
BDU Grounding Kit
RF Ground
BDU
119
120
GGG
ADU:
M10 Insulated Ring Terminal
(Raychem, DuraSeal Series )
BDU:
M4 Insulated Ring Terminal
(Raychem, DuraSeal Series )
121
Ground Cable
Mounting Base
At the other end the connection of the ground cable is straightforward and
must be made at the BDU Grounding Kit.
122
In cases where the ADU is to be isolated from the mounting base, shoulder
bushes and washers (accessories) must be used as illustrated below. Please
note that the isolation has to be implemented on all four mounting bolts
(including the bolt securing the ground cable).
GGG
Mounting Base
123
Ground Cable
Mounting Base
124
G.10.1 Recommendations
1-5 pcs. hinged clamp cores (e.g. the RFC or SFC series from Kitagawa)
mounted on the antenna cable nearby the ADU.
2.
Typically this will result in the handset error message: ACU comm. error.
RF interference
125
GGG
G.10 RF interference
G.11.1 Recommendations:
1-5 pcs. hinged clamp cores (e.g. the RFC or SFC series from Kitagawa)
mounted on the antenna cable nearby the ADU
126
Electrostatic Discharge
Glossary
Glossary
ACU
ADU
B
BDU
BITE
D
DTMF
E
EIRP
ESD
ElectroStatic Discharge
ESS
G
GMDSS
127
HHH
Glossary
GPS
GSM
H
HPA
I
IMO
IMSO
ISDN
L
LAN
LED
LES
Land Earth Station. The LES is located at the "other" end of the
MESs satellite link. The LES connects to the local telephone
networks and manages calls to and from the MES.
128
Glossary
MES
MIDR
MPDS
MSI
HHH
N
NMEA
P
PCB
PIN
PSM
PUK
R
RF
Radio Frequency
RFI
129
Glossary
S
SCPC
SOLAS
SU PIN
SU
Sensor Unit
T
TDMA
TNID
Terrestrial Network ID
U
UDI
USB
130
Index
Index
cables
Above Deck Unit, 20
ground, 120
power, 37
Calibration menu, 52
company addresses, ii
contact information, ii
cradle
assembly, F55 Passive, 34
assembly, F77 Distress, 28
F55 Passive, 2, 33
F77 Distress, 2, 27
cradle/handset Interface, 55
B
Below Deck Unit
dimensions, 92
grounding, 24
grounding recommendations, 110
installation location, 23
installing, 23
outline, 92
short description, 1
specifications, 89
D
Dflt. Setting menu, 52
dimensions
Below Deck Unit, 92
Distress Cradle, 97
F55 antenna, 85
F77 antenna, 86
Flange, 87
handset, 104
Passive Cradle, 100
discrete I/O interface, 61
Display Handset
short description, 2
distance
ADU to GPS receiver, 12
ADU to other Inmarsat antennas, 12
ADU to radar, 10
ADU to transmitters, 88
131
III
Index
Distress Cradle, 27
assembly, 28
dimensions, 97
outline, 97
short description, 2
specifications, 95
document number
this manual, i
E
electrostatic discharge
recommendations, 126
End Stop Switches
replacing, 69
error messages, 71
F
F55 antenna
dimensions, 85
outline, 85
F55 Passive Cradle, 33
F77 antenna
dimensions, 86
outline, 86
F77 Distress Cradle, 27
factory default
restoring, 52
fiberglass hulls
grounding, 116
Flange
dimensions, 87
outline, 87
G
GMDSS requirements, 3
132
GPS receiver
distance from ADU, 12
grounding, 105
Above Deck Unit, 19, 111
aluminum hulls, 114
Below Deck Unit, 24, 110
cable, 120
fiberglass hulls, 116
marine, 108
recommendations, 110
steel hulls, 112
timber hulls, 118
H
handset
dimensions, 104
outline, 104
short description, 2
specifications, 103
Handset Com Error
troubleshooting procedure, 75
handset menu
Service User, 44
hardware interfaces
overview, 53
Help Desk menu, 47
High Power Amplifier
replacing, 66
I
I/O interface, 61
IMN Config menu, 49
installation
Above Deck Unit, 19
Below Deck Unit, 23
Index
modules, replacing
Antenna Control Unit, 67
End Stop Switches, 69
High Power Amplifier, 66
Power Supply Module, 65
Sensor Unit, 68
obstructions
distance and size, 7
outline
Below Deck Unit, 92
Distress Cradle, 97
F55 antenna, 85
F77 antenna, 86
Flange, 87
handset, 104
Passive Cradle, 100
LAN interface, 58
LES Config menu, 46
M
manual
document number, i
marine grounding, 108
mast for antenna, 14
measuring Ship Source Impedance, 93
menu
Calibration, 52
Dflt. Setting, 52
Help Desk, 47
IMN Config, 49
LES Config, 46
PIN Codes, 50
Service User, 44
menu tree
Service User, 45
III
interfaces
analogue 2-wire Interface, 54
cradle/handset, 55
discrete I/O, 61
ISDN, 56
LAN, 58
NMEA 0183/2000, 60
overview, 53
RS-232, 59
USB, 57
interference, 9
ISDN interface, 56
N
NMEA 0183/2000 interface, 60
P
part numbers, 77
Passive Cradle, 33
assembly, 34
dimensions, 100
outline, 100
short description, 2
specifications, 99
PIN Codes menu, 50
PIN, Service User
changing, 51
133
Index
R
radar
distance from ADU, 10
radiation level, 8
repair, 63
RF interference
recommendations, 125
RS-232 interface, 59
S
safety and warranty, iii
Sensor Unit
replacing, 68
service, 63
Service User PIN
changing, 51
setup, 43
Ship Source Impedance
measuring, 93
spare parts for Above Deck Unit, 64
134
specifications
Above Deck Unit, 81
Below Deck Unit, 89
Distress Cradle, 95
handset, 103
Passive Cradle, 99
steel hulls
grounding, 112
Super User PIN
changing, 50
unblocking, 51
support phone numbers, ii
system setup, 43
system units
Above Deck Unit, 2
Below Deck Unit, 1
Display Handset, 2
Distress Cradle, 2
Passive Cradle, 2
T
timber hulls
grounding, 118
troubleshooting, 71
U
USB interface, 57