0% found this document useful (0 votes)
47 views

Sumsel Estimate

This document provides estimated site plan data, piping data, and pump data for a power plant project. The site plan includes details on the plot area, building areas, road/parking areas, and walkways. The piping data lists over 20 different piping systems with details on pipe sizes, lengths, materials and design parameters. The pump data provides specifications for 13 different pump types, including capacities, heads, speeds, efficiencies and physical dimensions.

Uploaded by

Ivan Zulfikar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
47 views

Sumsel Estimate

This document provides estimated site plan data, piping data, and pump data for a power plant project. The site plan includes details on the plot area, building areas, road/parking areas, and walkways. The piping data lists over 20 different piping systems with details on pipe sizes, lengths, materials and design parameters. The pump data provides specifications for 13 different pump types, including capacities, heads, speeds, efficiencies and physical dimensions.

Uploaded by

Ivan Zulfikar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 35

Estimated Site Plan Data

1. Site Plot Plan


Length
Width
Area

675 m
270 m
18.25 hectare

2. Boiler House and Turbine Hall


Area

11,840 m^2

3. Switchyard
Length
Width
Area

248 m
118 m
29,250 m^2

4. Water Treatment Facility


Length
Width
Area

18.4 m
9.2 m
169 m^2

5. Administration, Shop & Warehouse Building


Length
Width
Area
Number of Floors

46.2 m
35.2 m
1,490 m^2
3

6. Road
Length
Width
Area

872 m
7.6 m
6,650 m^2

7. Parking Lot
Number of Parking Spaces
Total Width
Depth of Parking Space
Total Area

30
91.4 m
6.1 m
557 m^2

8. Walkways
Area

9,130 m^2

9. Guard House
Area

18.58 m^2

Estimated Piping Data


1. High Pressure Steam Piping
BLR to HPT
HP Bypass

D x No/Run x Runs Nom. D [mm]

Length [m Schedule

HP0 x 1 x 2
HPBP x 1 x 2

349.3
349.3

121.6 Custom
32.92 Custom

2. Cold Reheat Steam Piping


Cold Reheat

CRH0 x 1 x 2

641.4

128.3 Custom

3. Hot Reheat Steam Piping


Hot Reheat
IP Bypass

HRH0 x 1 x 2
IPBP x 1 x 2

723.9
723.9

134.7 Custom
32.92 Custom

4. FWH Heating Steam Piping


FWH 1 Heating
FWH 2 Heating
FWH 3 Heating
FWH 4 Heating
Deaerator (FWH 5) Heating
FWH 6 Heating
FWH 7 Heating
FWH 8 Heating

FWHHS1
FWHHS2
FWHHS3
FWHHS4
FWHHS5
FWHHS6
FWHHS7
FWHHS8

x
x
x
x
x
x
x
x

1
1
1
1
1
1
1
1

x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2

762
609.6
457.2
355.6
355.6
254
254
203.2

12.19
24.38
36.58
48.77
72.85
42.67
48.77
54.86

30
40
40
40
40
40
40
40

FWFW1
FWFW2
FWFW3
FWFW4
FWFW5
FWFW6
FWFW7
FWFW8
FW3
FW1

x
x
x
x
x
x
x
x
x
x

1
1
1
1
1
1
1
1
1
1

x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2

355.6
406.4
406.4
406.4
457.2
609.6
609.6
609.6
609.6
355.6

17.98
17.68
16.15
72.85
72.85
15.24
14.33
14.94
132.6
39.01

20
20
20
20
20
160
160
160
160
20

7. Circulating Water Piping


Main Circulating Water

CW0 x 1 x 1

2438.4

8. Auxiliary Cooling Water Piping


CW for ST+Generator Lube Oil
CW for ST Generator
Main Auxiliary CW

CW7 x 1 x 2
CW8 x 1 x 2
CW1 x 1 x 1

127
254
406.4

130.8
130.8
640.1

40
40
20

9. Other Water Piping


Makeup from Water Treatment System

FW2 x 1 x 1

88.9

298.7

40

10. Raw Water Piping


Raw Water

RW0 x 1 x 1

127

731.5

40

5. Other Steam & Heating Piping


6. Feedwater Piping
FWH 1 Exit Feedwater
FWH 2 Exit Feedwater
FWH 3 Exit Feedwater
FWH 4 Exit Feedwater
Deaerator (FWH 5) Exit Feedwater
FWH 6 Exit Feedwater
FWH 7 Exit Feedwater
FWH 8 Exit Feedwater
Feedwater to Boiler
Condensate

11. Service Water Piping

609.6 50psi

Service Water

SW0 x 1 x 1

76.2

2560

40

SERVA x 1 x 1

38.1

1920

40

CAR0 x 1 x 2

203.2

60.05

80

2
2
2
2
2
2
2
2
2
2

203.2
127
101.6
76.2
152.4
152.4
101.6
25.4
50.8
101.6

23.47
23.47
22.25
22.86
70.71
19.51
19.51
107.9
107.9
107.9

40
40
40
40
40
40
40
40
40
40

18. Boiler Blowdown Piping


Boiler Blowdown Piping

BLDN x 4 x 2

76.2

107.9

40

19. Steam Blowoff Piping


Steam Blowoff Piping

STBL x 4 x 2

508

90.53

40

FP0 x 1 x 1
FP1 x 1 x 1

508
406.4

1120.2
1120.2

20
20

12. Fuel Gas Piping


13. Fuel Oil Piping
14. Service Air Piping
Service Air
15. Vacuum Air Piping
Condenser Air Removal
16. Ammonia Piping
17. Boiler & Equipment Drain Piping
FWH 1 Drain
FWH 2 Drain
FWH 3 Drain
FWH 4 Drain
FWH 6 Drain
FWH 7 Drain
FWH 8 Drain
Small Drains
Medium Drains
Large Drains

20. Fire Protection Piping


Main Fire Protection
Miscellaneous Fire Protection

FWDW1 x 1
FWDW2 x 1
FWDW3 x 1
FWDW4 x 1
FWDW6 x 1
FWDW7 x 1
FWDW8 x 1
BEDR1 x 32
BEDR2 x 19
BEDR3 x 13

x
x
x
x
x
x
x
x
x
x

Material

Fittings

M [t/h]

Design Fl Design Vel. [m/s]

P-22
P-22

8
3

960.6 5.27 m^3/s 56.61 m/s


960.6 5.27 m^3/s 56.61 m/s

A-106

885.6 17.45 m^3/ 55.25 m/s

P-22
P-22

8
3

885.6 27.66 m^3/ 68.77 m/s


885.6 27.66 m^3/ 68.77 m/s

A-106
A-106
A-106
A-106
A-106
P-11
P-22
A-106

4
6
8
10
14
9
10
11

26.34
30.34
31.85
32.93
32.02
31.37
43.65
51.35

35.44 m^3/ 86.57 m/s


17.37 m^3/ 68.43 m/s
9.548 m^3/ 68.18 m/s
5.594 m^3/ 66.5 m/s
3.533 m^3/ 41.21 m/s
2.193 m^3/ 43.66 m/s
1.937 m^3/ 38.46 m/s
1.012 m^3/ 31.72 m/s

A-106
A-106
A-106
A-106
A-106
A-106
A-106
A-106
A-106
A-106

2
2
2
11
11
2
2
2
14
14

681
804.6
804.6
804.6
963
963
963
963
963
681

11585 lpm
13900 lpm
14160 lpm
14468 lpm
17716 lpm
18058 lpm
18723 lpm
19418 lpm
19418 lpm
11449 lpm

Fiberglass

2.13 m/s
1.934 m/s
1.97 m/s
2.013 m/s
1.928 m/s
1.592 m/s
1.651 m/s
1.712 m/s
1.712 m/s
2.105 m/s

76038 1243475 l 4.438 m/s

A-106
A-106
A-106

20
20
5

94.44 1578 lpm 2.038 m/s


283.5 4737 lpm 1.552 m/s
755.9 12631 lpm 1.757 m/s

A-106

14

42.95 716.9 lpm 1.873 m/s

A-106

120

42.95 717.1 lpm 0.926 m/s

A-106

630 NA

NA

0.9542 m/s

A-106

473 NA

NA

210.2 m/s

A-106

15 NA

NA

16.26 m/s

A-106
A-106
A-106
A-106
A-106
A-106
A-106
A-106
A-106
A-106

4
4
4
4
4
4
4
13 NA
13 NA
13 NA

A-106

8 NA

NA

0.5944 m/s

P-22

9 NA

NA

0.9832 m/s

A-106
A-106

93
93

123.6
95.12
64.78
32.93
126.4
95.01
51.35

2105.6 lpm1.083 m/s


1624.2 lpm2.097 m/s
1123.8 lpm 2.281 m/s
582.2 lpm 2.035 m/s
2353.8 lpm2.105 m/s
1815.2 lpm1.623 m/s
1020.3 lpm2.07 m/s
NA
4.922 m/s
NA
1.308 m/s
NA
0.3452 m/s

1362 22712 lpm 2.016 m/s


681 11356 lpm 1.58 m/s

Estimated Pump Data


Number of Units

1. Boiler Feed Pump (P1)


Pump type
Drive type
Number per Boiler
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)

ltistage centrifugal
Fixed RPM
1 - 100%
1070
2032.7
20820
2072.7
3000
11000
75
97
5.38
1.961
29720
25632

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

2. Boiler Feed Booster Pump (P3)


Pump type
Drive type
Number per Boiler
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)

Vertical canned
Fixed RPM
1 - 100%
1070
79.23
20820
83.82
1500
400
85
97
1.537
1.537
1168.2
1184.1

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

3. Condenser C.W. Pump (P4)


Pump type
Drive type
Number per ST
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)

Vertical turbine
Fixed RPM
3 - 33.33%
14081
9.766
230911
10.67
500
600
87
97
1.702
1.702

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m

Pump weight (each)


Motor weight (each)
4. Condensate Forwarding Pump (P6)
Pump type
Drive type
Number per ST
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)

1621.4 kg
1704.8 kg

Vertical canned
Fixed RPM
2 - 100%
756.7
167.5
13249
167.6
1500
600
85
97
1.68
1.68
1528.6
1616.3

5. Condenser Vacuum Pump (P7)


Number of Pumps per ST

None

6. Fuel Oil Unloading Pump (P8)


Number of Pumps per Plant

None

7. Fuel Oil Forwarding Pump (P9)


Number of Pumps per Plant

None

8. Aux Cooling Water Pump (closed loop) (P10)


Pump type
le stage centrifugal
Drive type
Fixed RPM
Number per Plant
2 - 100%
Nameplate (unrounded) mass flow
755.9
Nameplate (unrounded) head
24.43
Nameplate volume flow
13249
Nameplate head
27.43
Pump shaft speed
1200
Shaft power
90
Pump isentropic efficiency
85
Pump mechanical efficiency
97
Baseplate length (each)
1.84
Baseplate width (each)
0.6519
Pump weight (each)
502.8
Motor weight (each)
355.5
9. Treated Water Pump (P11)
Pump type
Drive type
Number per Plant
Nameplate (unrounded) mass flow

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

le stage centrifugal
Fixed RPM
1 - 100%
42.95 t/h

Nameplate (unrounded) head


Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)
10. Diesel Fire Pump (P12)
Pump type
Drive type
Number per Plant
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
11. Electric Fire Pump (P13)
Number of Pumps per Plant
12. Jockey Fire Pump (P14)
Pump type
Drive type
Number per Plant
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)
13. ST+Generator Lube Oil Coolant Pump (P21)
Number of Pumps per ST+Generator Lube Oil

57.55
757.1
60.96
3600
11
85
97
1.184
0.4145
165.3
67

m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

le stage centrifugal
Fixed RPM
3 - 100%
449.1
70.44
7571
76.2
3600
140
85
97
2.071
0.7358
1692.9

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg

None

le stage centrifugal
Fixed RPM
1 - 100%
10.25
30.54
170.3
38.1
3600
1.5
85
97
0.753
0.2604
52.71
15.19

None

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

14. ST Generator Coolant Pump (P22)


Number of Pumps per ST Generator

None

15. Demin Water Pump (P23)


Pump type
Drive type
Number per Plant
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)

le stage centrifugal
Fixed RPM
2 - 100%
37.58
55.24
662.4
60.96
3600
9.5
85
97
1.14
0.3986
150.1
61.09

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

16. Raw Water Pump 1 (P26)


Pump type
Drive type
Number per Plant
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)

le stage centrifugal
Fixed RPM
1 - 100%
42.95
46.04
757.1
53.34
3600
9
85
97
1.128
0.3942
146.1
56.37

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

17. Raw Water Pump 2 (P27)


Pump type
Drive type
Number per Plant
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)

le stage centrifugal
Fixed RPM
1 - 100%
42.95
46.04
757.1
53.34
3600
9
85
97
1.128
0.3942

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m

Pump weight (each)


Motor weight (each)
18. Raw Water Pump 3 (P28)
Pump type
Drive type
Number per Plant
Nameplate (unrounded) mass flow
Nameplate (unrounded) head
Nameplate volume flow
Nameplate head
Pump shaft speed
Shaft power
Pump isentropic efficiency
Pump mechanical efficiency
Baseplate length (each)
Baseplate width (each)
Pump weight (each)
Motor weight (each)
19. District Heating Pump (P29)
Number of Pumps per DHC

146.1 kg
56.37 kg

le stage centrifugal
Fixed RPM
1 - 100%
42.95
46.04
757.1
53.34
3600
9
85
97
1.128
0.3942
146.1
56.37

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

None

20. Aux Cooling Water Pump (open loop) (P30)


Pump type
le stage centrifugal
Drive type
Fixed RPM
Number per Plant
2 - 100%
Nameplate (unrounded) mass flow
755.9
Nameplate (unrounded) head
24.43
Nameplate volume flow
13249
Nameplate head
27.43
Pump shaft speed
1200
Shaft power
90
Pump isentropic efficiency
85
Pump mechanical efficiency
97
Baseplate length (each)
1.84
Baseplate width (each)
0.6519
Pump weight (each)
502.8
Motor weight (each)
355.5
21. FGD Slurry Pump (P31)
Number of Pumps per FGD

None

22. Startup Boiler Feed Pump (P2)


Number of Pumps per Boiler

None

t/h
m
lpm
m H2O
RPM
hp
%
%
m
m
kg
kg

Estimated Electric Load Data


1. Pump Motors
Boiler Feed Pump
Boiler Feed Booster Pump
Condenser C.W. Pump
Condensate Forwarding Pump
Aux Cooling Water Pump (closed loop)
Treated Water Pump
Jockey Fire Pump
Demin Water Pump
Raw Water Pump 1
Raw Water Pump 2
Raw Water Pump 3
Aux Cooling Water Pump (open loop)
FWH 1 Drain Water Pump
Boiler Forced Circulation Pump

Number Nameplate kW
in plant (each)

Nominal k Nominal k
Operating Standby

2
2
6
4
2
1
1
2
1
1
1
2
6
6

8,950
298
522
447
67.11
7.084
1.119
6.338
5.966
5.966
5.966
67.11
37.29
336

17,900
597
3,130
895
67.11
7.084
1.119
6.338
5.966
5.966
5.966
67.11
149
1,340

0
0
0
895
67.11
0
0
6.338
0
0
0
67.11
74.57
671

224

1,120

6
18

11.19
52.2

67.11
313

0
626

5. Bridge Crane Motors


ST bridge crane hoist motor
ST bridge crane bridge motor
ST bridge crane trolley motor

1
2
2

67.11
4.847
4.474

0
0
0

67.11
9.694
8.948

6. Boiler Fans
Boiler Forced Draft Fan
Boiler Induced Draft Fan
Primary Air Fan

4
4
4

746
1,300
746

2,980
5,220
2,980

0
0
0

7. Pollution Control
Electrostatic Precipitator
Ash Handling

2
6

1,120
33.56

2,240
134

0
67.11

8. Fuel Delivery Motors


Pulverizer Mill
Crusher
Conveyor

10
8
8

746
336
67.11

7,460
1,340
268

0
1,340
268

9. ST Auxiliary Loads
ST Lube Oil Pumps
Misc. ST Aux Loads

4
36

597
67.11

1,190
2,420

1,190
0

2. Auxiliary Cooling Fan Motors


3. Air Compressor Motors
Station Air Compressor
4. Water Treatment System Motors
Reverse Osmosis System
Misc. Water Treatment Auxiliary Loads

10. Miscellaneous Plant Loads

HVAC Loads
Lighting Loads
Misc. Plant Aux Loads 1
Misc. Plant Aux Loads 2
Total Plant Motors & Loads
Total 6000 V Motors & Loads
Total 400 V Motors & Loads

1
1
16
18
193

130
336
1,490
410

130
336
17,900
7,380

0
0
5,970
0

104,150

15,190

Nominal k Nominal k Voltage


Operating Standby
18,000
600
3,000
900
65
9.5
1.25
8
7.5
7.5
7.5
65
160
1,400

1,250

0
0
0
900
65
0
0
8
0
0
0
65
80
700

Heat Balance
Aux. kWe

6000 V
6000 V
6000 V
6000 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
6000 V

16050
571
2701.6
851
65
9.5
1.25
8
7.5
7.5
7.5
65
125.8
1175.1

0 6000 V

1118.6

78
330

0 400 V
660 400 V

78
267.6

0
0
0

75 400 V
12 400 V
11 400 V

0
0
0

3,200
5,600
3,200

0 6000 V
0 6000 V
0 6000 V

2421.5
4525
2251

2,200
140

0 6000 V
70 400 V

1797
113.6

8,000
1,400
280

0 6000 V
1,400 6000 V
280 400 V

6396
1170
234

1,200
2,520

1,200 6000 V
0 400 V

1003.7
2459

140
325
16,800
7,200

0
0
5,600
0

78,100
74,300
3,820

11,130
9,800
1,330

400 V
6000 V
6000 V
6000 V

140
325
15222
6524
67691.7

Estimated Main Electrical Data


1. Steam Turbine Step-up Transformer
Count
Nominal Rating
Cooling
Configuration
High-side Voltage
Low-side Voltage
Length
Width
Weight
Unit Mechanical Installation hours
Unit Electrical Installation hours
Unit Reference Cost

2
413
OA/FA/FA
Unit Connected
275
20
18.47
7.761
350,350
3,860
3,860
2,793,000

MVA

kV
kV
m
m
kg
hours
hours
USD

2. Medium Voltage Step-down Transformer


Count
Nominal Rating
High-side Voltage
Low-side Voltage
Length
Width
Weight
Unit Mechanical Installation hours
Unit Electrical Installation hours
Unit Reference Cost

4
23.35
275
6
2.431
1.945
12,910
324
324
303,050

MVA
kV
kV
m
m
kg
hours
hours
USD

3. Low Voltage Step-down Transformer


Count
Nominal Rating
High-side Voltage
Low-side Voltage
Length
Width
Weight
Unit Mechanical Installation hours
Unit Electrical Installation hours
Unit Reference Cost

4
1.429
275
0.4
2.177
1.742
5,300
133
133
108,500

MVA
kV
kV
m
m
kg
hours
hours
USD

4. Steam Turbine Generator Circuit Breaker


Count
Voltage
Amperage
Unit Mechanical Installation hours
Unit Electrical Installation hours
Unit Reference Cost

2
275
868
157
313
424,450

kV
Amps
hours
hours
USD

5. Utility Interconnect Circuit Breaker


Count
Voltage
Amperage

1
275 kV
660 Amps

Unit Mechanical Installation hours


Unit Electrical Installation hours
Unit Reference Cost
6. Auxiliary Bus Feeder Circuit Breaker
Count

157 hours
313 hours
390,950 USD

7. Medium Voltage Circuit Breaker


Count
Voltage
Amperage
Unit Mechanical Installation hours
Unit Electrical Installation hours
Unit Reference Cost

4
6
2,250
179
357
69,700

kV
Amps
hours
hours
USD

8. Low Voltage Circuit Breaker


Count
Voltage
Amperage
Unit Mechanical Installation hours
Unit Electrical Installation hours
Unit Reference Cost

4
0.4
2,060
175
350
49,420

kV
Amps
hours
hours
USD

Isolated phase bus


2
87.06
1,280
642
2,233,000

m
hours
hours
USD

9. Generator to Step-up Transformer Bus


Steam Turbine Generator Bus Type
Number generators
Length (per generator)
Mechanical installation hours (per generator)
Electrical installation hours (per generator)
Reference Cost (per generator)
10. Plant Buswork
Low Voltage
Total length (all runs)
Total Electrical Installation hours
Total Reference Equipment Cost
Medium Voltage
Total length (all runs)
Total Electrical Installation hours
Total Reference Equipment Cost
11. Switch Gear
Low Voltage
Number sections in plant
Medium Voltage
Number sections in plant
Total weight
Total Mechanical Installation hours
Total Electrical Installation hours
Total Reference Equipment Cost

4,290 m
6,540 hours
309,800 USD
11,140 m
8,130 hours
316,850 USD

0
13
24,610
1,910
6,380
2,355,000

kg
hours
hours
USD

12. Motor Control Centers


Low Voltage
Number sections in plant
Total number of starters
Total load on all starters
Total weight
Total Mechanical Installation hours
Total Electrical Installation hours
Total Reference Equipment cost
Medium Voltage
Number sections in plant
Total number of starters
Total load on all starters
Total weight
Total Mechanical Installation hours
Total Electrical Installation hours
Total Reference Equipment cost
13. Motor & Load Feeders
Low Voltage
Number runs in plant
Total length (all runs)
Total Electrical Installation hours
Total Reference Equipment Cost
Medium Voltage
Number runs in plant
Total length (all runs)
Total Electrical Installation hours
Total Reference Equipment Cost

24
61
2,500
10,890
324
1,080
148,600

kW
kg
hours
hours
USD

51
92
81,700
71,550
1,190
3,950
3,974,000

kW
kg
hours
hours
USD

61
19,410 m
26,150 hours
541,500 USD
92
29,280 m
58,000 hours
1,779,000 USD

14. Cable Tray


Total length (all runs)
Total Mechanical Installation hours
Total Electrical Installation hours
Total Reference Equipment Cost

5,370
28,750
10,060
350,250

15. General Plant Instrumentation


Instrument Count
Total Electrical Installation hours
Total Reference Equipment Cost

134
1,800 hours
613,900 USD

m
hours
hours
USD

Estimated Tank Data


Demineralized Water
Raw Water
Neutralized Water
Acid Storage
Caustic Storage
Fire Protection

Number Volume [l]


Diameter [ Height [m]
1
740,700
10.3
9
1
740,700
10.3
9
1
370,350
7.9
7.5
2
22,710
2.4
5.1
2
22,710
2.4
5.1
1
2,725,000
17.8
11

Height [m]

Estimated Water Treatment System Data


1. Clarifier-Reactivator
2. Pressure Filter
Diameter (each)
Weight (each)
Cost (each), Reference Basis
3. Softener
Design Flow (8 hr continuous operation runn
Exchange Capacity (each)
Weight (twin unit)
Cost (twin unit), Reference Basis

None
1 Unit
0.9144 m
2,480 kg
56,400 USD
1 Twin Unit
503
240,000
63,350
666,100

lpm
ppm per min.
kg
USD

4. Reverse Osmosis System


Design Flow (each)
Weight (each)
Cost (each), Reference Basis

6 Units
94.64 lpm
680 kg
122,050 USD

5. Two-Bed Demineralizer
Design Flow (each)
Weight (each)
Cost (each), Reference Basis

2 Trains
379 lpm
2,950 kg
433,150 USD

Estimated Boiler Data


Number of Units
Displayed quantities in this table are on a per unit basis
1. Boiler System Summary
Boiler Type
Overall Length
Overall Width
Overall Height
Total Weight (dry)
Total Weight (wet)
Includes:
- Pulverizers & feeders
- Furnace incl. burners & waterwall
- Boiler casing & refractory
- Convective HX incl. waterwall
- Desuperheaters and controls
- Air & flue gas ducts
- Burner piping & fittings
- Structural steel incl. walkways & ladders
- Rotary air heater
- Fans
- Miscellaneous
Overall Heat Transfer Surface Area
- Water Wall
- Economiser
- Superheater (convective & radiant)
- Reheater (convective & radiant)
Total Number of Tubes (in convective elements)

entional, Two Pass


27.39 m
13.58 m
48.21 m
7,143,000 kg
7,323,000 kg

21,450
2,710
9,130
4,390
5,220
9,390

m^2
m^2
m^2
m^2
m^2

Total Boiler Cost, Reference Basis


82,517,000 USD
Includes:
- Furnace (incl. drum, radiant platens & circ. pumps)
- Convective Elements (incl. interconnecting piping)
- Additional Waterwall
- Desuperheaters and Controls
- Air and Flue Gas Ducts
- Coal Pulverisers and Feeders
- FD Fan, PA Fan, ID Fan
- Supporting Steel Structure, Ladders, Walkways
- Rotary Air Heater
2. Furnace
Furnace height (including hopper height if it exis
Furnace width
Furnace depth
Aperture height
Hopper height
Furnace volume

48.21
13.58
13.31
7.794
7.985
7,990

m
m
m
m
m
m^3

Furnace effective projected radiant surface


Water wall effective projected surface
Radiant superheater platen surface

4,660 m^2
2,710 m^2
1,950 m^2

3. Horizontal Pass
Height (tube length)
Width (boiler width)
Depth (duct length)
Gas flow frontal area

7.794
13.58
5.05
106

m
m
m
m^2

4. Second Vertical Downward Pass


Height (duct length)
Width (boiler width)
Depth (tube length)
Gas flow frontal area

7.315
13.58
11.42
155

m
m
m
m^2

93,700
54.39
91.93
50
42.03
7.969
8.004
12.42
154

m^2
m^2
m^2
%
%
%
m
m
m^2

5. Rotary Air Heater


Matrix heat transfer surface
Total flow cross section area
Total frontal surface
- Gas surface
- Secondary air surface
- Primary air surface
Unit height
Unit side dimension
Unit foot area
6. Boiler Drum
Drum outer diameter
Drum length

1.863 m
15.62 m

Estimated Steam Turbine Data


Number of Units
Displayed quantities in this table are on a per unit basis
1. Steam Turbine Description
Nameplate Capacity
Power Factor
Steam Turbine Type
Nameplate Throttle Pressure
Nameplate Throttle Temperature
Nameplate Throttle Massflow
Exhaust End Type
Number of LPT Exhaust Annuli
Last Stage Bucket Length
Last Stage Pitch Diameter
Number of Ports
Number of Auto-Extraction Ports
2. Estimated Weights, Dimensions & Cost
Steam Turbine Length
Steam Turbine Width
Steam Turbine Weight

413.3
0.85
ondensing, Reheat
175
537
960.6
Down Draft
1
1188.4
3027
6
0

MVA

ata
C
t/h

mm
mm

26.27 m
6.745 m
562,100 kg

Generator Length (Including Exciter)


Generator Width
Generator Weight

13.61 m
4.076 m
390,750 kg

Overall ST and Generator Length


Overall ST and Generator Width
Overall ST and Generator Weight

39.88 m
6.745 m
952,800 kg

Equipment Cost per Unit, Reference Basis


Foundation Length
Foundation Width
Foundation Concrete per Unit

41,491,000 USD
43.53 m
8.094 m
1382.8 m^3

Estimated Feedwater Heater Data


Number of Units
Displayed quantities in this table are on a per unit basis
FWH 1-P
Feedwater heater configuration:

Includes condensing section only

Nameplate steam pressure


Shell material
Shell length
Shell inner diameter
Shell wall thickness
Tube sheet thickness
Nameplate water pressure
Tube material
Number of tubes per pass
Number of passes
Number of tubes in heater
Tube length per pass
Tube outer diameter (O.D.)
Tube wall thickness
Tube pitch
Total heat transfer area (outside tubes)
Tube weight, dry
Overall length
Overall outer diameter
Heater total dry weight
Heater total operating (wet) weight
FWH 2-D
Feedwater heater configuration:

0.3197
Carbon Steel
13.95
1.186
12.7
44.45

ata

15.34
ainless Steel (304)
470
2
940
13.95
15.88
1.245
25.4
654
6,060

ata

15.8
1.2
16,220
19,420

m
m
mm
mm

m
mm
mm
mm
m^2
kg
m
m
kg
kg

Includes condensing section, drain cooler

Nameplate steam pressure


Shell material
Shell length
Shell inner diameter
Shell wall thickness
Tube sheet thickness
Nameplate water pressure
Tube material
Number of tubes per pass
Number of passes
Number of tubes in heater
Tube length per pass
Tube outer diameter (O.D.)
Tube wall thickness
Tube pitch
Total heat transfer area (outside tubes)

0.8334
Carbon Steel
13.61
1.178
12.7
41.28

ata

13.47
ainless Steel (304)
564
2
1128
13.61
15.88
1.245
23.02
766

ata

m
m
mm
mm

m
mm
mm
mm
m^2

Tube weight, dry

7,100 kg

Overall length
Overall outer diameter
Heater total dry weight
Heater total operating (wet) weight
FWH 3-D
Feedwater heater configuration:

m
m
kg
kg

Includes condensing section, drain cooler

Nameplate steam pressure


Shell material
Shell length
Shell inner diameter
Shell wall thickness
Tube sheet thickness
Nameplate water pressure
Tube material
Number of tubes per pass
Number of passes
Number of tubes in heater
Tube length per pass
Tube outer diameter (O.D.)
Tube wall thickness
Tube pitch
Total heat transfer area (outside tubes)
Tube weight, dry
Overall length
Overall outer diameter
Heater total dry weight
Heater total operating (wet) weight
FWH 4-D
Feedwater heater configuration:

15.5
1.2
17,600
21,090

1.902
Carbon Steel
12.32
1.187
12.7
38.1

ata

11.79
ainless Steel (304)
573
2
1146
12.32
15.88
1.245
23.02
704
6,520

ata

14.2
1.2
16,080
19,310

m
m
mm
mm

m
mm
mm
mm
m^2
kg
m
m
kg
kg

Includes condensing section, drain cooler

Nameplate steam pressure


Shell material
Shell length
Shell inner diameter
Shell wall thickness
Tube sheet thickness

3.897
Carbon Steel
14.18
1.203
12.7
31.75

ata

Nameplate water pressure


Tube material
Number of tubes per pass
Number of passes
Number of tubes in heater
Tube length per pass
Tube outer diameter (O.D.)

10.34 ata
ainless Steel (304)
382
2
764
14.18 m
19.05 mm

m
m
mm
mm

Tube wall thickness


Tube pitch
Total heat transfer area (outside tubes)
Tube weight, dry
Overall length
Overall outer diameter
Heater total dry weight
Heater total operating (wet) weight
FWH 5-DA
DA type
Storage volume
Storage capacity

16.1
1.2
16,590
20,220

mm
mm
m^2
kg
m
m
kg
kg

HH
124,250 l
7 Min

Overall height
Overall length
Storage tank
-Thickness
-Outside diameter
-Total length
Heater
-Thickness
-Outside diameter
-Total length

7.087 m
13.38 m
19.05 mm
3.81 m
13.38 m
14.29 mm
2.667 m
10.77 m

Dry weight
Operating weight
Flooded weight
Structure weight
FWH 6-D
Feedwater heater configuration:

1.245
28.58
648
6,080

41,770
165,350
217,550
48,460

kg
kg
kg
kg

Includes desuperheating section, condensing section, drain cooler

Nameplate steam pressure


Shell material
Shell length
Shell inner diameter
Shell wall thickness
Tube sheet thickness

12.05
Carbon Steel
10.8
1.66
19.05
251

ata

Nameplate water pressure


Tube material
Number of tubes per pass
Number of passes
Number of tubes in heater
Tube length per pass
Tube outer diameter (O.D.)
Tube wall thickness
Tube pitch
Total heat transfer area (outside tubes)

182
Carbon Steel
778
2
1556
10.8
19.05
2.108
27.62
1,010

ata

m
m
mm
mm

m
mm
mm
mm
m^2

Tube weight, dry

15,470 kg

Overall length
Overall outer diameter
Heater total dry weight
Heater total operating (wet) weight
FWH 7-D
Feedwater heater configuration:

13.5
1.7
54,200
58,800

m
m
kg
kg

Includes desuperheating section, condensing section, drain cooler

Nameplate steam pressure


Shell material
Shell length
Shell inner diameter
Shell wall thickness
Tube sheet thickness

21.11
Carbon Steel
9.862
1.684
22.22
238

ata

Nameplate water pressure


Tube material
Number of tubes per pass
Number of passes
Number of tubes in heater
Tube length per pass
Tube outer diameter (O.D.)
Tube wall thickness
Tube pitch
Total heat transfer area (outside tubes)
Tube weight, dry

182
Carbon Steel
801
2
1602
9.862
19.05
2.108
27.62
945
14,570

ata

Overall length
Overall outer diameter
Heater total dry weight
Heater total operating (wet) weight
FWH 8-D
Feedwater heater configuration:

12.5
1.7
54,500
58,800

m
m
mm
mm

m
mm
mm
mm
m^2
kg
m
m
kg
kg

Includes desuperheating section, condensing section, drain cooler

Nameplate steam pressure


Shell material
Shell length
Shell inner diameter
Shell wall thickness
Tube sheet thickness

34.73
Carbon Steel
10.53
1.715
38.1
229

ata

Nameplate water pressure


Tube material
Number of tubes per pass
Number of passes
Number of tubes in heater
Tube length per pass
Tube outer diameter (O.D.)

181 ata
Carbon Steel
831
2
1662
10.53 m
19.05 mm

m
m
mm
mm

Tube wall thickness


Tube pitch
Total heat transfer area (outside tubes)
Tube weight, dry
Overall length
Overall outer diameter
Heater total dry weight
Heater total operating (wet) weight

2.108
27.62
1,050
16,070

mm
mm
m^2
kg

13.3
1.8
68,400
72,950

m
m
kg
kg

Estimated Water Cooled Condenser Data


Number of Units
Displayed quantities in this table are on a per unit basis
WCC
Condenser type
Number of units

Shell & tube


1

1. Condenser Tube Description


Effective surface area
Number of condenser passes
Tube material
Number of tubes in condenser
Tube length
Tube outside diameter (O.D.)
Tube inside diameter (I.D.)
Tube wall thickness
Tube weight, dry
Tube pitch

10048
1
Titanium
9903
12.7
25.4
24.28
0.5588
25,830
40.64

2. Condenser Shell Description


Shell material
Nominal shell thickness
Number tube support plates
Tube support plate spacing
Hotwell depth
Total dry weight
Overall footprint area
Overall length
Overall width
Overall height

Carbon steel
15.88
19
0.63
0.95
159,000
91.65
19.5
4.7
8

m^2

m
mm
mm
mm
kg
mm

mm
m
m
kg
m^2
m
m
m

Estimated Flue Gas Treatment Data


Number of Units
Displayed quantities in this table are on a per unit basis

1. ESP
Design collection efficiency
Design inlet temperature
Design flue gas mass flow
Design flue gas volume flow
Design flue gas velocity

99.5
137.5
1,500
1,818,000
1.372

%
C
t/h
m^3/hr
m/s

Overall Dimensions
Number of chambers
Number of fields
Total length
Total width
Total height
Total weight

2
4
29.94
40.54
20.4
1,092,000

m
m
m
kg

Collecting Plates
Design specific collecting area (SCA)
Total collection surface area
Number of plates per chamber
Collecting plates height
Collecting plates spacing
Collecting plates bundle width per chamber
Collecting plates depth per field
Collecting length
Aspect ratio (Collecting length / Plate height)
2. Stack
Type
Diameter
Height
Total Reference Cost (Installation included)

85.21
43,030
56
10.97
304.8
16.76
4.456
17.82
1.624

m^2 / m^3/s
m^2
m
mm
m
m
m

Single wall steel


5.901 m
121.9 m
2,638,000 USD

Estimated Miscellaneous Equipment Data


1. Air Compressor
Number of Air Compressors in plant
Capacity (each)
Motor Power (each)
Weight (each)
Installation Labor (each)
Equipment Cost, Reference Basis, (each)
Foundation Concrete (each)
Foundation Labor (each)
2. Auxiliary Boiler
3. Emergency Generator
Number of Generators
Generator Set Type
Capacity (each)
Length
Width
Height
Weight
Installation Labor (each)
Equipment Cost, Reference Basis, (each)
Foundation Concrete (each)
Foundation Labor (each)
4. Black Start Generator
5. Auxiliary Heat Exchanger
Number of Cells (per plant)
Capacity (each)
Installation Labor (each)
Equipment Cost, Reference Basis, (each)
6. Bridge Crane (for ST)
Number of Cranes in Plant
Span
Capacity
Crane Weight
Hoist Motor Power
Bridge Motors
Trolley Motor Power
Installation Labor
Crane & Support Cost, Reference Basis, (each)

5 - 100%
1699
224
7,570
236
140,950
16.01
701

m/h
kW
kg
Labor Hours
USD
m^3
Labor Hours

None

1
Medium Speed
1,750
9.9
2.4
3.3
34,750
195
684,400
72.2
1,610

kW
m
m
m
kg
Labor Hours
USD
m^3
Labor Hours

None

1
2,920 kcal/s
198 Labor Hours
175,900 USD

1
27.4
89.29
128,000
67.11
2 - 4.847
4.474
1,070
690,300

m
Ton
kg
kW
kW
kW
Labor Hours
USD

You might also like