Rectangular Tank Engineering Practice
Rectangular Tank Engineering Practice
FIGURE 1. This photo shows a reinforced nozzle on a rectangular tank during onsite construction.
Note the weep hole located at the bottom of the reinforcement pad
Safety first
Rectangular tanks should always be
engineered in the anticipated corroded condition where the shell
plates would be at their anticipated
smallest allowable thickness. This
will require a corrosion allowance for
the wetted surfaces and possibly for
the exterior surfaces, as well. If the
tank is to be insulated, there might
be a concern about moisture becoming trapped under the insulation
and causing localized pitting and
corrosion on the exterior of the tank.
Analysis of a plate typically starts
with a few assumptions: The plate
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Rectangular tank
"Stay"
Top stiffener
Vertical stiffener
Region of unsupported
plate
FIGURE 3. Shown here is a rectangular tank with vertical stiffeners. Note the region of unsupported
plate between the vertical stiffeners
62
CHEMICAL ENGINEERING
APRIL 2015
Top stiffener
Intermediate
stiffener
H
Region of unsupported
plate
0.43H
FIGURE 5. A rectangular tank is shown with a top stiffener and an intermediate stiffener located at
43% of the height of the tank wall, measured from the bottom of the tank
Design Temperature
100oF
150oF
200oF
250oF
300oF
SA283 C
15,700
15,700
15,700
15,700
15,700
SA36
16,600
16,600
16,600
16,600
16,600
SA516-70
20,000
20,000
20,000
20,000
20,000
SA240-304
20,000
20,000
20,000
20,000
18,900
SA240-304L
16,700
16,700
16,700
16,700
16,700
SA240-316
20,000
20,000
20,000
20,000
20,000
SA240-316L
16,700
16,700
16,700
16,700
16,700
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63
Continuous
weld
Tank shell
plate
Continuous weld
Cover plate
Top stiffener
Acceptable configuration
for top stiffener to accept
a tank lid/roof plate
Stitch weld
Tank
wall
Stitch weld
Preferred angle orientation for intermediate
stiffener, toe-in
of the plate.
The same design procedures that
are used for roof plates are also
used for side plates. First, find a ratio
of sides where there is a minimal
amount of deflection and check the
plate stress. Like the vertical stiffeners used for the tank walls, the
stiffeners for the roof plate will need
to be selected for deflection and
stress. For removable roof plates, a
general recommendation is to start
with 3/16in. or 1/4-in. plate incorporating channel sections, plate or
angle attached, with the X-X axis
parallel to the roof plates, as shown
in Figure 13.
Calculation methodology
There is a simplified method for determining the required shell-plate thickness and the required beam sizes
that can be used by CPI engineers.
The procedure yields results that are
both dependable and conservative.
As with most design processes, the
first step is to determine the volume
of product that needs to be stored.
Based upon the available real estate
in the plant, the geometry of the tank
then needs to be established. Knowing the required volume of the tank,
the length of one side can be determined using Equation (1):
w=3V
(1)
64
Design Temperature
100oF
200oF
300oF
400oF
500oF
Carbon steel
29.3 x 106
28.6 x 106
28.1 x 106
27.5 x 106
27.0 x 106
Austenitic stainless
28.3 x 106
27.6 x 106
27.0 x 106
26.5 x 106
25.8 x 106
CHEMICAL ENGINEERING
FIGURE 8. On this tank, structural reinforcement is provided by a horizontal 'T' shape that
is stitch-welded to the side wall of a rectangular
stainless steel tank
Where:
w = the length of one side of the
tank, ft
V = the required volume for
storage, ft3
The preferred ratio of sides is: 1.5w
for the longer side and 0.67w for the
shorter side, with the relationships
shown in Equations (2) and (3):
LL = 1.5w
(2)
LS = 0.67w
(3)
Where:
LL = the length of the long wall, ft
LS = the length of the short wall, ft
Next, determine the hydrostatic force
on the inside surface of the shell
plate. This process involves fundamental statics, where the load imposed on the tank varies linearly with
the depth of the fluid (Figure 12).
The pressure at the top of the plate
is equal to zero, and the maximum
pressure is at the bottom of the tank.
To be conservative, the maximum
pressure will be used for determining plate deflection and stress using
Equation (4):
pmax = h
(4)
Where:
R = density of the fluid, lb/in.3
h = maximum height of the fluid, in.
The longest wall will govern the design for the tank shell, since this will
provide the largest area of the plate
that will be subjected to hydrostatic
forces. Hydrostatic forces act perpendicular to the surface. The pressure the fluid exerts on the tank walls
depends upon its depth. In the case
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Tank wall
Continuous weld
Reinforcement angle
Continuous weld
FIGURE 9. Two corner joint designs are shown here. The preferred method is the use of a reinforcement angle with continuous fillet welds
Fr =
1
lb
0.036 3 ( h 2 )( S.G.)
2
in.
(5)
Where:
h = the maximum height of the fluid
level, in.
Fr = the resultant force, lb/in.
S.G. = the specific gravity of the fluid
stored (that is, the ratio of a specific
fluid density to the density of water),
dimensionless
The use of a horizontal intermediate stiffener located between the
top stiffener and the bottom of the
tank is the simplest approach. It is
recommended that the intermediate
stiffener be located at 0.43H from
the bottom of the tank [7] where H is
the height of the tank wall (Figure 5).
The next step is to determine
the required plate thickness, using
Equation (6):
t reqd = 0.3( h )
0.036( S.G.)(h)
(6)
Where:
S.G. = the specific gravity of the fluid
stored, dimensionless
S = the allowable bending stress for
the steel plate, psi
h = the
maximum height of the fluid
level, in.
Table 1 provides a list of common
steel alloys and their respective
bending stresses. Table 2 provides
the modulus of elasticity of various
grades of steel at various temperatures. The modulus of elasticity is a
number that measures an objects
resistance to being deformed elastically when a force is applied.
CHEMICAL ENGINEERING
If the tank is in a corrosive environment, then an appropriate corrosion allowance needs to be added
to the required plate thickness. The
most common corrosion allowances
range from 1/16 to 3/16 in.
The next step is to determine the
required moment of inertia for the
stiffener located at the top of the
tank (this is shown in Figure 5). Inertia is a measure of a bodys ability to resist movement, bending or
rotation. The moment of inertia is a
measure of a beams stiffness in relation to its cross-section. As a beams
moment of inertia increases, its ability to bend decreases. For flat plate,
channel, structural T and angle, the
highest moment of inertia is located
on the X-X axis as shown in Figure
13. The minimum required moment
of inertia for the top stiffener beam
can be found using Equation (7):
(7)
(0.06Fr )(LL 4 )
Itop =
192( E )( t nom )
Where:
LL = length of the longest tank
wall, in.
E = modulus of elasticity, psi
tnom = the nominal thickness of plate
to be used, in.
The minimum required moment of
inertia for the intermediate stiffener
located between the top stiffener
and the tank bottom can be determined using Equation (8):
Iint =
(0.3F ) L 4
r ( L )
(8)
192( E )( t nom )
FIGURE 10. The preferred corner joint for lightgauge plate ranging from 10GA to 1/4-in. nominal
thickness. Forming the corners and providing one
full penetration weld helps to strengthen the corner and minimize plate distortions during welding
TABLE 3. PLATE CONSTANTS FOR RECTANGULAR PLATES WITH ALL EDGES FIXED AND
UNIFORM DISTRIBUTED LOAD
W/H
1.00
1.20
1.40
1.60
1.80
2.00
Infinity
0.1386
0.1794
0.2094
0.2286
0.2406
0.2472
0.2500
0.0138
0.0188
0.0226
0.0251
0.0267
0.0277
0.0284
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65
Full penetration
weld with fillet
cap weld
Free surface
Y
X
X
Y
Y
X
X
h
FR
R plate
66
W
=
H
(9)
(10)
Channel
Structural T
Angle
Y
Plate
Et 3
Where:
A = constant from Table 3
p = hydrostatic pressure, psi
H = height
of the tank shell plate, in.
E = modulus of elasticity, psi (from
Table 2)
t = nominal thickness of the tank
shell plate, in.
The
plate deflection should be less
than half the thickness of the plate
being used on the tank. The plate
stress is determined usingEquation
(11):
FIGURE 12. This diagram shows the hydrostatic forces on the tank wall. The maxium height
of the fluid level is denoted as 'h' and is recommended to be 6 in. below the top of the tank wall
pH
FIGURE 11. This figure shows details of a nozzle that is attached to a tank using full penetration
welds and a capping fillet weld on the inside and
outside of the nozzle
pH 2
(11)
t2
Where:
W = width of unsupported plate, in.
H = height
of unsupported plate, in.
Where:
Sample problem
A chemical plant requires a tank
with 250-ft3 storage capacity and an
open top. Assume the tank bottom
is resting
on a concrete pad with the
bottom fabricated from 1/4-in. plate.
The fluid is water at ambient conditions.
The objective is to provide an engineering design for the required shell
plate thickness and the required
stiffeners. The tank dimensions are
determined using Equation (1), as
shown in Equation (12):
(2), as
shown in Equation (13):
LS = 0.67(6.29 ft ) = 4.2 ft
50in. (14)
1
lb
0.036 3 ( 75 2 )(1)
2
in.
lb
= 101.25
in.
Fr =
(15)
(16)
0.036(1)( 75in.)
5
75.5in. (12) .)
= 0.286in.
in.
16,600 psi
16
The length of the long side of the
tank is determined using Equation Since the required thickness is
w = 3 250 ft 3 = 6.29 ft
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Buss-SMS-Canzler
above 1/4-in. then assume 5/16in. plate. The required moment of
inertia for the top stiffener beam
is calculated using Equation (7),
as shown in Equation (17):
Itop
lb
(0.06) 101.25 (114in.) 4 (17)
in.
=
192(2.93x106 psi)(0.3125in.)
= 0.583in.4
(0.3) 101.25
p = 0.036
lb
( 72in.) = 2.59 psi (19)
in.3
R plate =
W
9.5 ft
=
= 3.53
0.43H 2.68 ft
(20)
#(%$%'"%") #$""*
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(21)
0.088 in.
(22)
= 6,896 psi
The plate stress is below the published plate stress in Table 1 so the
tank design can be considered to
be safe.
Q
Edited by Suzanne Shelley
References
1. API Bulletin 2V, Design of Flat Plate Structures, 3rd Ed.,
June 2004.
2. API Standard 650, Welded Tanks for Oil Storage, 12th
Ed., March 2013.
3. Megyesy, Eugene F., Pressure Vessel Handbook, 10th
Ed., Pressure Vessel Publishing, 1995, pp. 213
219.
4. Young, Warren C., Roarks Formulas for Stress &
Strain, 6th Ed., McGraw-Hill, 1989, pp. 458465.
5. Moss, Dennis R., Pressure Vessel Design Manual,
Third Ed., Gulf Professional Publishing, 2004, pp.
227233.
6. American Inst. Of Steel Construction, "Manual of Steel
Construction Allowable Stress Design," 9th Ed.,
1989.
7. Mahajan, Kanti K., Design of Process Equipment,
Selected Topics, 2nd Ed., Pressure Vessel Handbook
Publishing, Inc., 1985, pp. 267-280.
8. Engineers Edge website: www.engineersedge.com/
structural_shapes_menu.shtml
Molecular
Distillation
with Short Path Evaporators
for effective thermal separation
of heat sensitive products
under high vacuum of min.
0,001 mbar (a)
Author
Keith Kachelhofer is the
process engineering leader at
Hargrove Engineers + Constructors (30 Park of Commerce Way,
Suite 100, Savannah, GA 31405;
Phone: 912-508-0846; Email:
kkachelhofer@hargrove-epc.
com). He holds a degree in mechanical engineering technology
from Southern Polytechnic University in Marietta, Ga. Kachelhofer has over twenty
years of experience with ASME vessels and API tanks
and has authored two previous articles in Chemical
Engineering. He is a registered Professional Engineer
in Georgia, South Carolina, North Carolina, Virginia,
West Virginia, New York, Delaware, Maine, Ohio and
Utah.
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.+
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