Industrial Applications
SGT-400 Industrial Gas Turbine
Power Generation: (ISO) 12.90 MW(e)
The Siemens SGT-400 industrial gas turbine
(formerly known as the Cyclone) is designed for
electrical power generation applications and has
a nominal simple cycle efficiency of 35%.
Incorporating the proven technology of the
SGT-100 and SGT-300 gas turbines, the SGT-400
offers cost effective power for a wide range of
duties. These include applications offshore and
onshore in power generation and cogeneration.
The gas turbine incorporates the latest
aerodynamic and combustion technologies.
The SGT-400 features a two-stage power turbine
and produces a high simple cycle efficiency.
Industrial Power Generation
Power Generation in the
Oil and Gas Industry
The compact arrangement, on-site
maintainability and inherent reliability of the
SGT-400 have made it the gas turbine of choice
for the oil and gas industry. The gas turbine is
employed on offshore platforms and Floating
Production Storage and Off-loading (FPSO)
vessels world-wide. Onshore the gas turbine is
the ideal power generator for oil field service,
refinery application, emergency and standby
power generation. Cogeneration in the oil and
gas industry provides highly efficient solutions
for crude oil and glycol heating as well as steam
generation.
Power generation applications benefit from the
gas turbines high simple cycle efficiency.
In cogeneration applications the units
consistent, cost-effective power and steam
raising capability - over 27 tonnes an hour at
10 bar g pressure - contribute towards achieving
overall plant efficiencies of 80% or higher and
shorter economic pay-back periods.
The SGT-400 is also available as a trailer
mounted transportable power unit which can
supply 12.90 MW(e) of electrical power wherever
it is needed. Full power can be available within
hours of arrival at site.
Power Generation
General Specifications
Principal Features
Axial Compressor
Nominal 35% simple cycle efficiency,
cutting fuel costs, particularly in
cogeneration applications
Dual fuel Dry Low Emissions (DLE)
combustion system, meeting the most
stringent legislation
Twin-shaft arrangement for both power
generation and mechanical drive,
allowing commonality of parts in mixed
duty installations
Site maintainability
Alternate rapid core engine exchange
option
Compressor cleaning both on and off-line
Compact size with low weight-to-power
ratio
Highly competitive cost-to-power ratio
with very low installation costs
11-stage axial flow transonic compressor design
Variable inlet guide vane and stators
Pressure ratio: (ISO) 16.7:1
Airflow: (ISO) 38.9 kg/s
Nominal speed: 14,100 rpm
Combustion
6 reverse flow tubular combustion chambers
Dry Low Emissions (DLE) Combustion System
- Single high energy ignitor in each chamber
Steam injection option for power augmentation
Turbine
2-stage overhung compressor turbine
- Both stages are air-cooled
2-stage high efficiency free power turbine
- 9,500 rpm design speed
- Rotor blades have interlocking shrouds for
mechanical integrity
- Both stators are cast as complete rings
Anti-clockwise rotation of power turbine
(when viewed from the driven unit)
Fuel System
Natural gas - Liquid fuel - Dual fuel
Other fuels capability on request
Automatic changeover from primary to
secondary fuel at any load
Emissions Control
Dual fuel Dry Low Emissions (DLE) combustion
system as standard
Maintenance and Service
Maintenance on or off site
Multiple borescope inspection ports
Vertically and horizontally split intake casing
Horizontally split compressor casing
Combustion chambers, flame tubes and
ignitors easily accessible for inspection
Hot section inspection on condition
- typically after 24,000 hours
General overhaul on condition
- gas generator typically after 48,000 hours
- power turbine typically after 96,000 hours
- Bleed system for part load emissions control
DLE NOx levels of sub10 and 60 ppmVd on gas
and liquid fuel respectively
Bearings
Tilting pad journal and thrust bearings
Vibration and temperature monitoring
Gearbox - Power Generation
Speed reduction gearbox integral with the
generator
Speeds of 1500 rpm and 1800 rpm to suit 50 Hz
or 60 Hz operation
Lubrication
Integral lubricating oil system
Auxiliary gearbox driven main pump
AC motor driven auxiliary pump
DC motor driven emergency pump
Starting
Electrically driven hydraulic system
Compressor Cleaning
On-line and off-line high pressure cleaning
Control System
PLC based with local distributed control and
processing capability installed on the underbase
Customer Support
Utilising our global support network, customer
support managers and a round-the-clock
specialist help desk, we are able to provide first
class support to our customers. In addition,
remote monitoring and trouble- shooting are
available on-line via our Electronic Data
Exchange Network (EDEN) system. This allows
full diagnostic support from our world-wide
service centres. Training programmes are
designed for both in-house or on-site
application. We can supply spare parts and
service exchange items from regional
distribution centres or electronically via our
on-line Sparesfinder service. We are committed
to providing OEM retrofits, upgrades and
refurbished packages to our customers
specifications. We offer a combination of
maintenance contracts, overhauls (using lease
or exchange engines) and technical field
support with our world-wide pool of over 200
field staff.
Package
The SGT-400 is available as a factory assembled
packaged power plant for utility and industrial
power generation applications. It is easily
transported, installed and maintained at site.
The package incorporates the gas turbine and
all systems mounted on a single underbase.
Turbine controls, motor control centre for
package motors and variable speed drive for
starter motor can also be package mounted.
The generator incorporates an integral epicyclic
speed reduction gearbox and is mounted on a
separate underbase for ease of installation.
SGT-400 (ISO) 12.90 MW(e) DLE
Pressure
Temperature
Compressor
Inlet
Compressor
Delivery
CT Rotor
Inlet
psia
14.7
234.5
221.4
14.7
kPa
101.3
1615
1527
101.3
15
417
1256
555
59
782
2293
1031
Exhaust
A common modular package design concept
is used with the appropriate system
pre-assembled and tested in modular form and
installed into a standard underbase design.
The modules are easily accessible for
maintenance. Distributed input/output
collection modules are used on the package to
reduce the amount of site cabling to any
off-skid control equipment.
The package is available for either multi-point
or three-point mounting for onshore or
offshore use as required. An option for acoustic
treatment reduces noise levels to 80 dB(A) and
is available in carbon steel or stainless steel.
Doors and panels are incorporated to provide
access for servicing.
Flow Diagram
Modular Package - Generator Set
Generator Set - Weights and dimensions
Lubrication
Oil Module
Diagrams, weights and dimensions are for typical standard equipment.
Liquid Fuel
Supply Module
Liquid Fuel
Purge Module
Length
without package mounted control system: 13.5 m
with package mounted control system:
18.6 m
Width:
2.7 m
(106 ins)
Height:
3.1 m
(122 ins)
3.87 m
(152 ins)
Height to top of enclosure:
Weight:
Gas Fuel
DLE Module
Auto Drain
Module (with ECU)
(527 ins)
(732 ins)
75,000 kg (165,334 lbs)
SGT-400 Performance, Power Generation (ISO) 12.90 MW(e)*
* A high ambient temperature (30C) rating is available to provide higher power at elevated site temperatures
using an alternative power turbine nozzle configuration.
Nominal performance - Power and specific heat input vs speed
Standard
PT Nozzle
Altitude:
High ambient
PT Nozzle*
Sea level
Natural gas fuel only.
Ambient pressure:
101.3 kPa
Gearbox efficiency:
99.0%
Inlet ducting Loss:
1.0 kPa
Generator efficiency:
97.2%
Exhaust ducting Loss:
(assumes waste heat recovery)
2.0 kPa
Relative Humidity:
Published by and copyright 2005:
60%
Siemens Industrial Turbomachinery Inc
840 Nottingham Way
Trenton, New Jersey 08638, USA
No CO turndown bleed in operation.
Unfired heat recovery steam generation
Industrial Applications
Wolfgang-Reuter-Platz
47053 Duisburg, Germany
e-mail: [email protected]
Siemens AG
Power Generation
Freyeslebenstrasse 1
91058 Erlangen, Germany
e-mail: [email protected]
www.siemens.com/powergeneration
Order No. A96001-S90-A208-X-4A00
Printed in England
4251 698 R BR 01054.
Exhaust gas mass flow:
Mean specific heat:
39.5 kg/sec
0.26 kcal/kg/C
Gas temperature leaving boiler:
120C
Assumed feed water temperature: 100C
Exhaust gas temperature:
573C
Subject to change without prior notice.
Printed on paper treated with chlorinefree bleach.
The information in this document contains
general descriptions of the technical
options available which do not always
have to be present in individual cases.
The required features should therefore be
specified in each individual case at the
time of closing the contract.
