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False Air Caluculation

This document describes calculations to estimate hot air volume based on oxygen levels in a coal milling process. It measures factors like fan inlet temperature and pressure, coal mill fan volume, oxygen percentages at different stages, and calculates leakage volumes and hot air volume. The calculations are then cross checked against each other to validate the estimated hot air volume.

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Mohd Ali
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726 views

False Air Caluculation

This document describes calculations to estimate hot air volume based on oxygen levels in a coal milling process. It measures factors like fan inlet temperature and pressure, coal mill fan volume, oxygen percentages at different stages, and calculates leakage volumes and hot air volume. The calculations are then cross checked against each other to validate the estimated hot air volume.

Uploaded by

Mohd Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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HOT AIR VOLUME ESTIMATION BASED ON OXYGEN LEVELS

Fan inlet temperature (0C)


Fan inlet pressure (mmwg)
Coal mill CA fan volume (M3/hour)

62
-274
12534

Coal mill CA fan volume (NM3/hour)

9809

CA fan inlet O2 %

18.6

Mill outlet O2 %

17.9

Leakage volume mill outlet to CA fan inlet (NM3/hour)

2215

Leakage across mill outlet to CA fan inlet (%)

22.58

Net Volume at mill outlet (NM3/hour)

7594

Mill inlet O2 %

16.1

Mill outlet O2 %

17.9

Leakage air through Mill Table feeder (%)

36.73

Leakage air quantity throgh Mill table feeder (NM3/hour)

2790

Furnace Hot air volume (NM3/hour)

4804

CROSS CHECKING OF CALCULATION


Hot air volume (NM3/hour)

4804

Hot air temperature (0C)

450

Mill inlet pressure (mmwg)

-15

Hot air volume (M3/hour)

12913

Mill inlet leakage air volume (NM3/hour)


Mill inlet temperature (cold air temp)
Mill inlet pressure (mmwg)

2790
45
-15

Mill inlet leakage air volume (M3/hour)

3298

Mill outlet volume (NM3/hour)

7594

Mill outlet temperature (0C)

66

mill outlett pressure (mmwg)

-127

Mill outlet volume (M3/hour)

9676

CA fan inlet volume (NM3/hour)

9809

CA fan inlet temperature (0C)


CA fan inlet pressure (mmwg)
CA fan volume (M3/hour)

62
-274
12534

HOT AIR VOLUME ESTIMATION BASED ON OXYGEN LEVELS


Fan inlet temperature (0C)
Fan inlet pressure (mmwg)
Coal mill CA fan volume (M3/hour)

62
-274
12534

Coal mill CA fan volume (NM3/hour)

9809

CA fan inlet O2 %

18.6

Mill outlet O2 %

17.9

Leakage volume mill outlet to CA fan inlet (NM3/hour)

2215

Leakage across mill outlet to CA fan inlet (%)

22.58

Net Volume at mill outlet (NM3/hour)

7594

Mill inlet O2 %

16.1

Mill outlet O2 %

17.9

Leakage air through Mill Table feeder (%)

58.06

Leakage air quantity throgh Mill table feeder (NM3/hour)

4409

Furnace Hot air volume (NM3/hour)

3185

CROSS CHECKING OF CALCULATION


Hot air volume (NM3/hour)

3185

Hot air temperature (0C)

450

Mill inlet pressure (mmwg)

-15

Hot air volume (M3/hour)

8560

Mill inlet leakage air volume (NM3/hour)

4409

Mill inlet temperature (cold air temp)


Mill inlet pressure (mmwg)

45
-15

Mill inlet leakage air volume (M3/hour)

5212

Mill outlet volume (NM3/hour)

7594

Mill outlet temperature (0C)

66

mill outlett pressure (mmwg)

-127

Mill outlet volume (M3/hour)

9676

CA fan inlet volume (NM3/hour)

9809

CA fan inlet temperature (0C)


CA fan inlet pressure (mmwg)
CA fan volume (M3/hour)

62
-274
12534

Date: 11-08-2004
6
4
3
2
1
1
2.83

Delta P
K
area
gas density STP

2.83
0.8572
0.282743
1.365

pressure
Temp
gas density at given temp.

-17
531
0.456628

Volume M3/hour
Volume NM3/hour

9621
3219

o2
co
co2
N2

14.1
0.0197
5.7

density
1.427679 20.13028 6.441688
1.963059 0.038672 0.010828
1.963059 11.18944 4.923351
68.64162 19.21965
30.59552
1.365018

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