Scribd
Upload
468 views5 pages

Motor Torque Calculation: Lead Screw Drive Loads

The document discusses methods for calculating motor torque required for various mechanical drive systems. It provides formulas for determining the inertia of load components and systems, as well as the acceleration and load torques. The methods covered include lead screw drives, wire belt drives, direct drives, gear drives, and calculating the required motor torque. Key parameters in the calculations include load weight, dimensions, density, velocity profiles, safety factors, and mechanical efficiencies.

Uploaded by

Truta Ionut
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
468 views5 pages

Motor Torque Calculation: Lead Screw Drive Loads

The document discusses methods for calculating motor torque required for various mechanical drive systems. It provides formulas for determining the inertia of load components and systems, as well as the acceleration and load torques. The methods covered include lead screw drives, wire belt drives, direct drives, gear drives, and calculating the required motor torque. Key parameters in the calculations include load weight, dimensions, density, velocity profiles, safety factors, and mechanical efficiencies.

Uploaded by

Truta Ionut
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

Moto r Torqu e Calculation

Motor Torque Calculation


Selecting the proper motor and driver to meet a specific application needs motor torque calculation. Generally speaking,
the user can follow the below steps to choose the proper motor and driver.
1. Determine the motion profile and calculate acceleration, deceleration and maximum velocity required to make the
desired move.
2. Select mechanical drive mechanism to be used and calculated inertia, friction and load torque using formulas provided
in this document.
3. Determine required motor torque for the specific application.
4. Select proper motor and driver based on their speed-torque characteristics.

Lead Screw Drive Loads


Lead screw drives are widely used in many applications, such as XY tables, slides, tool bit positioning, pick-and-place
machines, engraving machines, microscope drives, and etc.


Inertia:

J L = mW +T (

P N1 2

)
2 N 2

JG2

JG1 Inertia of the Gear 1 [kgm2]

[kg m 2 ]

JG2 Inertia of the Gear 2 [kgm2]


JS Inertia of the lead screw [kgm2]

1
N
J G1 = mG1 DG21 ( 2 ) 2
8
N1
1
= mG 2 DG2 2
8

JL Inertia of the load [kgm2]

JM Inertia of the motor [kgm2]

[kg m 2 ]

JT Inertia of the system [kgm2]


mW+T Weight of the work and the table [kg]

[kg m ]
2

0 Initial velocity of the motor [rad/s]


1 Final velocity of the motor [rad/s]

J T = J L + J G1 + J G 2 + J S (

N2 2
) + JM
N1

t Time for velocity change [s]

[kg m 2 ]

Ta Acceleration torque [Nm]


TL Load torque [Nm]

Torque:
0
N
Ta = J T a = ( J L + J G1 + J G 2 + J S ( 2 ) 2 + J M ) 1
N1
t

TL =

mW +T gP(sin + cos )
2

TT = TL + Ta
TM = K S TT

[ N m]
[ N m]

[ N m]

TT Total calculation torque [Nm], TT = TL + Ta

[ N m]

TM Required motor torque [Nm], TM = KSTT


KS Safety factor (Reference Value is 1.5 to 2.0.)
Angle of inclination []
Frictional coefficient of sliding surfaces
Efficiency (Reference Value is 0.85 to 0.95.)
g Gravity constant (9.8 m/s2)
*

Please use the max acceleration of the specific


application.

Moto r Torqu e Calculation

Wire Belt Drive Loads


Wire belt drives are usually adopted by relatively long distance drives, such as conveyors, jet-ink machines, plotters,
assembly lines, and etc.


Inertia:

1
J L = mL D 2
4
1
J P = mP D 2
8

JL Inertia of the load [kgm2]

[kg m ]
2

JP Inertia of the pulley(s) [kgm2]


JB Inertia of the belt [kgm2]

[kg m 2 ] *(Remember to multiply


by 2 if there 2 pulleys.)

1
J B = mB D 2
4

[kg m 2 ]

mL Weight of the load [kg]


mP Weight of the pulley [kg]
D Diameter [m]

[kg m 2 ]

0 Initial velocity of the motor [rad/s]

Torque:

Ta = J T a = ( J L + J P + J B + J M )
m gD(sin + cos )
TL = L
2

TM = K S TT

JT Inertia of the system [kgm2]

mB Weight of the belt [kg]

JT = J L + J P + J B + J M

TT = TL + Ta

JM Inertia of the motor [kgm2]

[ N m]
[ N m]

1 0
t
[ N m]

1 Final velocity of the motor [rad/s]

[ N m] **

t Time for velocity change [s]


Ta Acceleration torque [Nm]
TL Load torque [Nm]

**

TT Total calculation torque [Nm], TT = TL + Ta


TM Required motor torque [Nm], TM = KSTT
KS Safety factor (Reference Value is 1.5 to 2.0.)
Angle of inclination []
Frictional coefficient of sliding surfaces
Efficiency (Reference Value is 0.85 to 0.95.)
g Gravity constant (9.8 m/s2)
*

This is for solid cylinder, and see page 1 for hollow


cylinder.

**

Please use the max value(s) of the specific

application.

Moto r Torqu e Calculation

Direct Drive Loads


There are many direct drive applications, such as index tables, feeding materials, and etc. A motor is typically connected
to the load through a flexible or compliant coupling. This coupling provides a small amount of damping and helps
correct for any mechanical misalignment. Direct drive is attractive when mechanical simplicity is desirable and the load
being driven is of moderate inertia.
 Solid Cylinder
 Hollow Cylinder


Inertia:
Inertia:

J L = mD 2 =
LD 4
8
32
JT = J L + J M

[kg m 2 ]

JT = J L + J M

[kg m 2 ]

TT = TL + Ta
TM = K S TT

1 0
t

[ N m]

[kg m 2 ]

[kg m 2 ]

Torque:

Torque:

Ta = J T a = ( J L + J M )

J L = m( D12 + D22 ) =
L( D14 D24 )
8
32

[ N m] *

Ta = J T a = ( J L + J M )
TT = TL + Ta
TM = K S TT

[ N m]

1 0
t

[ N m] *

[ N m] *
[ N m]

JL Inertia of the load [kgm2]

JL Inertia of the load [kgm2]

JM Inertia of the motor [kgm2]

JM Inertia of the motor [kgm2]

JT Inertia of the system [kgm2]

JT Inertia of the system [kgm2]

m Weight of load [kg]

m Weight [kg]

D1 External diameter of the disc [m]


D2 Internal diameter of the disc [m]

D Diameter [m]
Density of the load [kg/m ]

Density of the load [kg/m3]

L Length of the load [m]

L Length of the load [m]

0 Initial velocity [rad/s]

0 Initial velocity [rad/s]

1 Final velocity [rad/s]

1 Final velocity [rad/s]

t Time for velocity change [s]

t Time for velocity change [s]

Ta Acceleration torque [Nm]

Ta Acceleration torque [Nm]

TL Load torque [Nm], see Load Torque Calculation.

TL Load torque [Nm], see Load Torque Calculation.

TT Total calculation torque [Nm], TT = TL + Ta

TT Total calculation torque [Nm], TT = TL + Ta

TM Required motor torque [Nm], TM = KSTT

TM Required motor torque [Nm], TM = KSTT

KS Safety factor (Reference Value is 1.5 to 2.0.)

KS Safety factor (Reference Value is 1.5 to 2.0.)

Please use the max value(s) of the specific application.

Please use the max value(s) of the specific application.

Gear Drive Loads


Traditional gear drives are more commonly used with stepping motors. The fine resolution of a microstepping motor can


Moto r Torqu e Calculation


make gearing unnecessary in many applications, where gears are used only for increase system precision. Gears
generally have undesirable efficiency, wear characteristics, backlash, and can be noisy. Gears are useful; however, when
very large inertias must be moved because the inertia of the load reflected back to the motor through the gearing is
divided by the square of the gear ratio. In this manner, large inertial loads can be moved while maintaining a good
load-inertia to rotor-inertia ratio (less than 10:1).

Inertia:

JL Inertia of the load [kgm2]

1
N
N
J L = mDL2 ( 2 ) 2 =
LDL4 ( 2 ) 2
8
N1
32
N1
1
N
J G1 = mG1 DG21 ( 2 ) 2
8
N1
1
J G 2 = mG 2 DG2 2
8

[kg m 2 ] *

JT Inertia of the system [kgm2]

[kg m ]

N1 Number of gear teeth of the Gear 1 [constant]


N2 Number of gear teeth of the Gear 2 [constant]
m Weight of the load [kg]

[kg m 2 ]

mG1 Weight of the Gear 1 [kg]


mG2 Weight of the Gear 2 [kg]

[kg m ]
2

DL Diameter [m]
Density of the load [kg/m3]

Torque:

0
Ta = J T a = ( J L + J G1 + J G 2 + J M ) 1
t

TM = K S TT

JG2 Inertia of the Gear 2 [kgm2]


JM Inertia of the motor [kgm2]

J T = J L + J G1 + J G 2 + J M

TT = TL + Ta

JG1 Inertia of the Gear 1 [kgm2]

[ N m] **
[ N m]

L Length of the load [m]

[ N m] **

0 Initial velocity of the motor [rad/s]


1 Final velocity of the motor [rad/s]
t Time for velocity change [s]
Ta Acceleration torque [Nm]
TL Load torque [Nm], see Load Torque Calculation.
TT Total calculation torque [Nm], TT = TL + Ta
TM Required motor torque [Nm], TM = KSTT
KS Safety factor (Reference Value is 1.5 to 2.0.)
*

This is for solid cylinder, and see page 1 for hollow


cylinder.

**

Please use the max value(s) of the specific

application.

Load Torque Calculation

TL =

FD
+ TF
2

[ N m]

F Force to rotate the load [N]


D Diameter [m]
TL Load torque [Nm]
TF Load torque due to friction [Nm], here 0 [Nm]
*

Please use the max value of the specific application.

Moto r Torqu e Calculation

Checking the Required Motor Torque


Select a motor and check that the required motor torque falls within the pull-out torque of the speed-torque
characteristics.


You might also like