PRESSURE VESSEL DESIG CALCULATIO

Design Code

: ASME Sect. VIII Div. 1 2010 Edition

Equipment Name

: Paper Rotating Drum (OD3136mm x SL2190mm)

Manufacturer

: Dangdong Gaoxin Machinery Co. Ltd.

Drawing Number

: TM/D/02 Rev. 0

Serial Number

: 86-01201 & 86-01202

Table of Contents
Complete Listing of Vessel Elements and Details...............................................................................3
Stress Calculation of Reverse Flanges.................................................................................................5
Internal Pressure Calculation of Shell Body......................................................................................10
External Pressure Calculation of Manway Cover..............................................................................11
External Pressure Calculation of Manway Opening..........................................................................12

3
Complete Listing of Vessel Elements and Details
A. Shell Body
Element Type
Description
Shell Length
Element Outside Diameter
Element Thickness
Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Yield Stress, Operating
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

Cylinder
SHELL BODY
2190.0
3136.0
45.000
3.0000
45.000
0.0000
200.00
120.0
0.0000
0.0
1.2
SA-278 CL. 50
34.475
34.475
44.818
282.70
1.
1.

mm.
mm.
mm.
mm.
mm.
mm.
KPa.
C
KPa.
C

MPa
MPa
MPa
MPa

B. Reverse Flange
Element Type
Description
Flange Inside Diameter
Element Thickness
Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Yield Stress, Operating
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Flange
REVERSE FLANGE
3136.0
70.000
3.0000
70.000
0.0000
200.00
120.0
0.0000
0.0
1.2
SA-278 CL. 50
34.475
34.475
44.818
282.70
Y
0.0000
None
None

mm.
mm.
mm.
mm.
mm.
KPa.
C
KPa.
C

MPa
MPa
MPa
MPa
N.

4
C. Mainway Cover
Element Type
Description
Element Outside Diameter
Element Thickness
Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

Elliptical Head
Manway Cover
468.00 mm.
40.000 mm.
0.0000 mm.
40.000 mm.
3.0000 mm.
0.0000 KPa.
0.0 C
200.00 KPa.
120.0 C
1.2
SA-278 CL. 35
24.100 MPa
24.100 MPa
31.330 MPa
0.008304 kg./cm
0.0000 mm.
241.00 MPa
1.
1.
2.

D. Mainway Opening
Element Type
Description
Element Outside Diameter
Element Thickness
Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

Cylinder
Manway Opening
468.00 mm.
60.000 mm.
0.0000 mm.
40.000 mm.
3.0000 mm.
0.0000 KPa.
0.0 C
200.00 KPa.
120.0 C
1.2
SA-278 CL. 35
24.100 MPa
24.100 MPa
31.330 MPa
0.008304 kg./cm
0.0000 mm.
241.00 MPa
1.
1.

5
Stress Calculation for Reverse Flange
Description of Flange Geometry (Type)
Reverse Weld Neck
Description of Flange Analysis
Partial, Thickness
Design Pressure
P
200.00
Design Temperature
120.00
Internal Corrosion Allowance
Fcor
3.0000
External Corrosion Allowance
0.0000
Use Corrosion Allowance in Thickness Calcs.
Yes
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub

KPa.
C
mm.
mm.

B`
A
T
G0
G1
HL

2855.0000
3136.0000
70.0000
45.0000
70.0000
150.0000

mm.
mm.
mm.
mm.
mm.
mm.

Flange Material
Flange Allowable Stress At Temperature
Flange Allowable Stress At Ambient

SFO
SFa

SA-278 CL. 50
34.48
34.48

MPa
MPa

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient

SBo
SBa

SA-193 B7
172.38
172.38

MPa
MPa

Diameter of Bolt Circle

Nominal Bolt Diameter
Type of Threads
Number of Bolts

C
2950.0000
DB
40.0000
TEMA Thread Series
90

mm.
mm.

Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch

Fod
2915.0000
Fid
2870.0000
1, Code Sketch 1a

mm.
mm.

Gasket
Gasket
Gasket
Gasket

God
Gid
M
Y

mm.
mm.

Outside Diameter
Inside Diameter
Factor, m,
Design Seating Stress

Column for Gasket Seating

Gasket Thickness

2915.0000
2870.0000
1.0000
1.40
1, Code Column I
3.0000

MPa

mm.

ASME Code, Section VIII, Division 1, 2010

Corroded Flange Thickness, TH
Corroded Flange ID,
Bcor
Corroded Large Hub,
G1cor
Corroded Small Hub,
G0cor
Code R Dimension,
R

=
=
=
=
=

T-Fcor
B'+2*Fcor
G1-Fcor
G0-Fcor
((C-Bcor)/2)-G1cor

67.000
2861.000
67.000
42.000
-22.500

mm.
mm.
mm.
mm.
mm.

Gasket Contact Width,

Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

=
=
=
=

(GOD-GID) / 2.0
N / 2.0
SQRT(B0) / 2.0
GOD-2.0*BE

22.500
11.250
8.452
2898.096

mm.
mm.
mm.
mm.

N
B0
BE
G

6
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * G * PEQ
= 0.785 * 2898.0957 *2898.0957 *200.0000
= 1319269.875 N.
Contact Load on Gasket Surfaces [Hp]:
= 2 * BE * PI * G * M * P + 2.0
= 2 * 8.4521 * 3.1416 * 2898.0957 * 1.0000 * 200.00
= 30780.371 N.
Hydrostatic End Load at Flange ID [HD]:
= PI * Bcor * Bcor * P / 4
= 3.1416 * 3052.0000 * 3052.0000 *200.0000 / 4
= 1463110.875 N.
Pressure Force on Flange Face [HT]:
= H - HD
= 1319269 - 1463110
= -143841.094 N.
Operating Bolt Load [WM1]:
= max( H + HP + HPP, 0 )
= max( 1319269 + 30780 + 0 , 0 )
= 1350050.250 N.
Gasket Seating Bolt Load [WM2]:
= Y * BE * PI * G + Ypart * BEpart * GLPG + HPGY
= 1.40*8.4521*3.141*2898.096+0.00*0.0000*0.00+0.00
= 107725.055 N.
Required Bolt Area [Am]:
= Maximum of WM1/SBO, WM2/SBA
= Maximum of 1350050 / 172 , 107725 / 172
= 7832.720 mm
Bolting Information for TEMA Imperial Thread Series:
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
7832.720 81580.477
Radial distance bet. bolts and the edge
38.100
93.000
Circumferential spacing between bolts
82.550
102.954
344.200
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= AB * SBA/( Y * Pi * (GOD+GID) )
= 81580.477 * 172.38 /(1.40 * 3.14 * (2915.000 + 2870.00 ) )
= 552.687 mm. [Note: Exceeds actual gasket width]
Flange Design
= SBA * ( AM
= 172.38 * (
= 7705645.00

Bolt Load, Gasket Seating [W]:

+ AB ) / 2
7832.7197 + 81580.4766 ) / 2
N.

7
Gasket Seating Force [HG]:
= WM1 - H
= 1350050 - 1319269
= 30780.44 N.
Moment Arm Calculations:
Distance to Gasket Load Reaction [hG]:
= (C - G ) / 2
= ( 2950.0000 - 2898.0957 ) / 2
= 25.9521 mm.
Distance to Face Pressure Reaction [hT]:
= ( C - ( BCOR + G ) / 2.0 ) / 2.0
= ( 2950.0000 - ( 3052.0000 + 2898.0957 ) / 2.0 ) / 2.0
= -12.5240 mm.
Distance to End Pressure Reaction [hD]:
= ( C + G1cor - 2 * G0cor - Bcor ) / 2
= ( 2950.0000 + 67.0000 - 2 * 42.0000 - 3052.0000 ) / 2.0
= -59.5001 mm.
Summary of Moments for Internal
Loading
Force
End Pressure,
MD
1463111.
Face Pressure, MT
-143841.
Gasket Load,
MG
30780.
Gasket Seating, MA
7705645.

Pressure:
Distance Bolt Corr
Moment
-59.5001
1.0000 -87090512. N.mm.
-12.5240
1.0000
1802195. N.mm.
25.9521
1.0000
799141. N.mm.
25.9521
1.0000 200058736. N.mm.

TOTAL MOMENT FOR OPERATION,

RMO
TOTAL MOMENT FOR GASKET SEATING, RMA
Effective Hub Length, H0 = sqrt(FLGOD*G0COR)
Hub Ratio,
HRAT = HL / H0
Thickness Ratio,
GRAT = (G1cor/G0cor)

-84489176. N.mm.
200058736. N.mm.
362.921
0.413
1.595

mm.

8
Flange Factors for Integral Flange:
Factor F per 2-7.2
Factor V per 2-7.3
Factor f per 2-7.6
Factors from Figure 2-7.1 (Reverse)
T =
1.762
Y =
21.091
YR =
18.720
d =
2565.670
Stress Factors
BETA =
1.211
DELTA =
0.007

K
U
Z
ALPHAR
e
ALPHA
GAMMA
LAMBDA

=
=
=
=
=
=
=
=

0.857
0.313
1.000
1.096
20.572
10.927
0.888
0.060
1.158
0.657
0.665

Longitudinal Hub Stress, Operating [SHo]:

= ( f * RMO / Bcor ) / ( lambda * G1cor )
= ( 1.0000 *-84489176 / 2861.0000 ) / ( 0.6646 *67.0000 )
= 9.90 MPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * RMA / Bcor ) / ( lambda * G1cor )
= ( 1.0000 * .20006E+09 / 2861.0000 ) / ( 0.6646 * 67.0000 )
= 23.43 MPa
Radial Flange Stress, Operating [SRo]:
= ( Beta * RMO / Bcor ) / ( Lambda * TH )
= ( 1.2109 *-84489176 / 2861.0000 ) / ( 0.6646 *67.0000 )
= 11.98 MPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * RMA/Bcor ) / ( Lambda * TH )
= ( 1.2109 *.20006E+09/2861.0000 ) / ( 0.6646 *67.0000 )
= 28.37 MPa
Tangential Flange Stress, Operating [Sto]:
= (YR*RMO/TH*TH*Bcor) - Z*SRo*(0.67*TH*E+1)/BETA
= ( 18.7204 *-84489176 / 2861.0000 *67.0000 *67.0000 ) 10.9266 * 11 * ( 0.67 * 67.0000 * 0.0600 + 1 )/ 1.2109
= 3.53 MPa
Tangential Flange Stress, Seating [STa]:
= (YR*RMA/TH*TH*BCOR) - Z*SRA*(0.67*TH*E+1.0)/BETA
= ( 18.7204 *.20006E+09 / 2861.0000 *67.0000 *67.0000 ) 10.9266 * 28 * ( 0.67 *67.0000 *0.0600 + 1 )/ 1.2109
= 8.36 MPa
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= ( 9 + max( 11 , 3 ))/ 2
= 10.94 MPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= ( 23 + max( 28 , 8 ))/ 2
= 25.90 MPa

9
Bolt Stress, Operating [BSo]:
= ( WM1 / AB )
= ( 1350050 / 81580.4766 )
= 16.55 MPa
Bolt Stress, Seating [BSa]:
= ( WM2 / AB )
= ( 107725 / 81580.4766 )
= 1.32 MPa
Reverse Weld Neck Flange Stress, Operating [SVo]:
= (RMO/(TH*BCOR))*(Y-(2.0*K*(1 + 2 *TH*E/3)/((K-1)* Lambda)))
= (-84489176 / (67.0000 * 2861.0000 ))*( 21.0910 -( 2 * 1.0961
*( 1 + 2 * 67.0000 * 0.0600 / 3 )/(( 1.0961 - 1 ) * 0.6646 )))
= 8.24 MPa
Reverse Weld Neck Flange Stress, Seating [SVa]:
= (RMA/(TH*BCOR))*(Y-(2.0*K*(1+2*TH*E/3)/((K-1)*Lambda)))
= (.20006E+09 / (67.0000 * 2861.0000 ))*( 21.0910 -( 2.0 * 1.0961
*( 1.0 + 2.0 * 67.0000 * 0.0600 / 3 )/(( 1.0961 - 1 ) * 0.6646 )))
= 19.51 MPa
Stress Computation Results:
OPERATING
Actual
Allowed
Longitudinal Hub
10.
52.
Radial Flange
12.
34.
Tangential Flange
4.
34.
Maximum Average
11.
34.
Bolting
17.
172.
Reverse Flange
8.
34.

GASKET SEATING
Actual
Allowed
23.
52.
28.
34.
8.
34.
26.
34.
1.
172.
20.
34.

Minimum Required Flange Thickness

Estimated M.A.W.P. ( Operating )
Estimated M.A.W.P. ( Gasket Seating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

63.755
575.4
691.0
1423.9
2415.5

MPa
MPa
MPa
MPa
MPa
MPa
mm.
KPa.
KPa.
kg.
kg.

10
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010 Code
SHELL BODY
Thickness Due to Internal Pressure [Tr]:
= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (200.00*3136.0000/2)/(34.48*1.00+0.4*200.00)
= 9.0759 + 3.0000 = 12.0759 mm.
Max. All. Working Pressure at Given Thickness [MAWP]:
= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1)
= (34.48*1.00*(42.0000))/(3136.0000/2-0.4*42.0000)
= 933.38 KPa.
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1)
= (34.48*1.00*45.0000)/(3136.0000/2-0.4*45.0000)
= 1000.83 KPa.
Actual stress at given pressure and thickness [Sact]:
= (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca))
= (200.00*((3136.0000/2-0.4*(42.0000)))/(1.00*(42.0000))
= 7.39 MPa
Percent Elongation per UCS-79 ( 50*tnom / Rf(1-Rf/Ro) )

1.456 %

Hydrostatic Test Pressure Results:

Hydrotest Pressure per UG99b 1.3 * M.A.W.P. * Sa/S
Hydrotest Pressure per UG99b 1.3 * P Design (Note 35)
Hydrotest Pressure per UG99c 1.3 * M.A.P. - Head(Hyd)

759.80
260.00
820.14

KPa.
KPa.
KPa.

Horizontal Hydrotest performed in accordance with: UG-99b (Note 35).

Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press
From| To | + Liq. Hd
|
|
KPa.
SHELL BODY|
200.000
Reverse Fl|
200.000

|
|
|
|
|

Given
Thickness
mm.
45.0000
70.0000

|
|
|
|
|

Corrosion
Allowance
mm.
3.00000
3.00000

|
|
|
|
|

Element
Diameter
mm.
3136.00
3136.00

|
|
|
|
|

Allowable |
Stress(SE)|
MPa |
34.4750 |
34.4750 |

|
M.A.P. |
| New & Cold |
|
KPa. |
|
1000.83 |
|
654.522 |
654.522

Actual
Thickness
mm.
45.0000
70.0000

|
|
|
|
|

Required
Thickness
mm.
12.0759
57.5552

Element Required Thickness and MAWP :

|
|
From| To |
|
|
SHELL BODY|
Reverse Fl|
Minimum

Design
Pressure
KPa.
200.000
200.000

|
|
|
|
|

M.A.W.P.
Corroded
KPa.
933.384
584.459
584.459

MAWP: 584.46 KPa. , limited by Reverse Flange.

Elements Suitable for Internal Pressure.

|
|
|
|
|

11
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010 Code
Manway Cover
Results for Maximum Allowable Pressure (EMAP):
Tca
OD
D/t
Factor A
B
37.0000
462.00
12.49
0.0111231
95.84
EMAP = B/(K0*D/t) = 95.8405 /(0.9000 *12.4865 ) = 8527.8809 KPa.
Results for Required Thickness (TCA):
Tca
OD
D/t
Factor A
B
1.6635
462.00
277.73
0.0005001
50.00
EMAP = B/(K0*D/t) = 49.9973 /(0.9000 *277.7302 ) = 200.0120 KPa.
External Pressure Calculations
|
|
From| To |
|
|
20| 30|

Section
Length
mm.
No Calc

|
|
|
|

Outside
Diameter
mm.
462.000

|
|
|
|

Corroded
Thickness
mm.
40.0000

|
|
|
|

Factor
A

|
|
|
0.011123 |

External Pressure Calculations

|
|
From| To |
|
|
Manway Cov|
Minimum

External
Actual T.
mm.
40.0000

|
External |
External |
| Required T.| Des. Press.|
|
mm. |
KPa. |
|
4.66349 |
200.000 |

External
M.A.W.P.
KPa.
8527.88
8527.881

|
|
|
|

External Pressure Calculations

|
| Actual Len.| Allow. Len.|
From| To | Bet. Stiff.| Bet. Stiff.|
|
|
mm. |
mm. |
Manway Cov|
No Calc |
No Calc |

Ring Iner.| Ring Iner. |

Required | Available |
mm**4 |
mm**4 |
No Calc |
No Calc |

Elements Suitable for External Pressure.

Factor
B
MPa
95.8405

|
|
|
|

12
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010 Code
Mainway Opening
Results for Maximum Allowable Pressure (EMAP):
Tca
OD
SLEN
D/t
L/D
57.0000
462.00
345.33
8.11
0.7475
EMAP = 2*S/(D/t) * (1-1/(D/t)) = 10425.5205 KPa.

Factor A
0.0955814

B
95.84

Results for Required Thickness (TCA):

Tca
OD
SLEN
D/t
L/D
Factor A
B
1.7081
462.00
345.33
270.47
0.7475 0.0004058
40.58
EMAP = (4*B)/(3*(D/t)) = (4*40.5757 )/(3*270.4702 ) = 200.0140 KPa.
Results for Maximum Stiffened Length (SLEN):
Tca
OD
SLEN
D/t
L/D
57.0000
462.00 0.13E+33
8.11 .2781E+30
EMAP = 2*S/(D/t) * (1-1/(D/t)) = 10425.5205 KPa.

Factor A
0.0167440

B
95.84

Results for Maximum Allowable Pressure (EMAP):

Tca
OD
D/t
Factor A
B
34.0000
456.00
13.41
0.0103558
95.84
EMAP = B/(K0*D/t) = 95.8405 /(0.9000 *13.4118 ) = 7939.5410 KPa.
Results for Required Thickness (TCA):
Tca
OD
D/t
Factor A
B
1.6419
456.00
277.73
0.0005001
50.00
EMAP = B/(K0*D/t) = 49.9972 /(0.9000 *277.7308 ) = 200.0110 KPa.

External Pressure Calculations

|
|
From| To |
|
|
Manway Ope|

Section
Length
mm.
345.333

|
|
|
|

Outside
Diameter
mm.
462.000

|
|
|
|

Corroded
Thickness
mm.
60.0000

|
|
|
|

Factor
A

|
|
|
0.095581 |

External Pressure Calculations

|
|
From| To |
|
|
Manway Ope|
Minimum

External
Actual T.
mm.
60.0000

|
External |
External |
| Required T.| Des. Press.|
|
mm. |
KPa. |
|
4.70814 |
200.000 |

Elements Suitable for External Pressure.

External
M.A.W.P.
KPa.
10425.5
10425.5

|
|
|
|
|

Factor
B
MPa
95.8405

|
|
|
|