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Caparo Maruti

This 3 sentence summary provides the high level and essential information from the document: The document is a report on an 8 week summer training completed by Divyanshu Jain at Caparo Maruti Limited in Gurgaon, India from May 20th to July 5th 2014. The report details Divyanshu's experience in various departments at CML including the press shop, welding, and quality control sections. It also describes a project undertaken to minimize transportation costs and reduce the number of transport trips required to deliver final products to customers.

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Anshul Gupta
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612 views8 pages

Caparo Maruti

This 3 sentence summary provides the high level and essential information from the document: The document is a report on an 8 week summer training completed by Divyanshu Jain at Caparo Maruti Limited in Gurgaon, India from May 20th to July 5th 2014. The report details Divyanshu's experience in various departments at CML including the press shop, welding, and quality control sections. It also describes a project undertaken to minimize transportation costs and reduce the number of transport trips required to deliver final products to customers.

Uploaded by

Anshul Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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A Report on Summer

Training at
Caparo Maruti Ltd.
Gurgaon, Haryana
20th May to 5th July 2014

DEPARTMENT OF MECHANICAL ENGINEERING


MALAVIYA NATIONAL INSTITUTE OF TECHNOLOGY JAIPUR

By:

Submitted
Divyanshu

Jain

2011UME110

Acknowledgement

I would like to express my sincere gratitude to my training supervisor Mr. Sunil


Kumar for giving me the opportunity to work on this topic. It would never have been
possible for me to take this training at this level without his innovative ideas and his
relentless support and encouragement.
I would also like to express my gratitude to the institute Malaviya National Institute
of Technology, Jaipur and the faculty members of Dept. of Mechanical
Engineering for having this subject of Industrial Training in our curriculum that
provides us with such a great opportunity of visiting a company and getting trained
under professionals and also for their continuous inspiration, guidance and valuable
suggestions that helped me in every step and guided me when I had problems.

Divyanshu Jain

Preface
This report presents a very scholastic approach to the industrial training that I
underwent at Caparo Maruti Limited, Gurgaon for eight weeks from 20TH May 2014
to 5TH July 2014. The training was a part of the curriculum of B.Tech. here at
MNIT,Jaipur to be accomplished during summers before the commencement of fourth
year.
This report presents a very simple,impicit yet a very comprehensive study of the
capabilities and responsibilities of the department. This report demonstrates overall
view of working of Productin and Engineering Department, softwares being used for
various analyses, methods of testing being followed in various labs and their incessant
search for innovative ideas.
I was exposed to the assembly line process employed along with practical knowledge
and application of different manufacturing processes as drawing, chipping, along with
the basic ones as CNC machines. The main learning was of the inspection and the
quality testing of each part at every station along the assembly line.
It turned out to be a wonderful experience both industrially and learning wise; living
in a new city altogether, experiencing the functionalities of Reasearch and
Development Department, flow of knowledge as well as decision making processes
within the company. Working with the employees and learning from them was such a
life changing experience.

Contents
Contents

List of tables vi
List of figures vi
1. Company Overview
1
1.1. About the Group
1
1.2. Business Strategy
2
1.3. Global Presence 3
1.4. Caparo India..4
1.5. Customers .5
1.6. Products.6
1.7. Caparo Maruti Limited..7
1.8. Guiding Principles.8
1.9. Gurgaon Plant ...9
2. Departments
10
2.1. Press Shop
11
2.2. Welding
17
2.3. Quality Control Section
22
3. Project: Cost Minimization by reducing the no. of
transport trips in final product supply to customer end
28
3.1. Supply Chain Structure
28
3.2. Shortcomings and Problem breakdown
29
3.3. Before Improvement Status 31
3.4. Savings to supply chain structure 33
4. Conclusion
34
5. References ....35

List of tables
S.
Title
No.
1
2 Data collected before improvement
3 Data calculated after improvement

Table.
No.
3.1
3.1
3.2

Pg.
No.
15
30
32

List of figures
S.
No
1
2
3
4
5
6
7
8
9

Title
Drawing operation
Trimming operation
Restriking operation
Completed part
Resistances
Welding time study curve
Butt welding
5S
Kaizen

Fig.
No
2.1.1
2.1.2
2.1.3
2.1.4
2.2.1
2.2.2
2.2.3
2.3.1
2.3.2

Pg.
No.
13
14
15
16
18
19
20
23
26

CONCLUSION
CML is a world class company in sheet metal technology. Training here has been very
useful in understanding the working environment of the company, relation between
officers and subordinates, shop floor, organizational values of any industry and many
other things. How people work together and achieve mass production in any industry
in prescribed time with quality. We came to know about various processes and
activities done to develop and produce the components effectively and accurately.
The industrial training is very beneficial to me. After the training, I got the practical
knowledge about machines and machine processes and also know how these
machines are used for making different kind of equipments, machines and products.

126

REFERENCES

Caparo Global website www.caparo.com


Caparo India www.caparo.co.in
Wikipedia www.wikipedia.org
Caparo Maruti Ltd. Gurgaon

127

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