IS 2571 (1970) : Code of Practice For Laying In-Situ Cement Concrete Flooring (D 5 Flooring, Wall Finishing and Roofing)
IS 2571 (1970) : Code of Practice For Laying In-Situ Cement Concrete Flooring (D 5 Flooring, Wall Finishing and Roofing)
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
01 ' 5
Jawaharlal Nehru
! $ ' +-
Satyanarayan Gangaram Pitroda
! > 0 B
BharthariNtiatakam
is : 2571 - 1970
(Reaffirmed 2001
1996))
( Reaffirmed
Indian
Standard
First Revision )
UDC
69.025.331.3
0
BUREAU
MANAK
Gr 7
OF
BHAVAN,
1999
: 69.001.3
Copyright 1971
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI
110002
ZAFAR
MARG
November 1971
Is ; 2571.1970
Indian Standard
CODE OF PRACTICE FOR LAYING
IN-SITU CEMENT CONCRETE FLOORING
(
First Revision)
Chairman
DireFe;;r
SHRI 0. P. &TAL
General
New
Members
National Rubber Manufacturers Ltd, Calcutta
Da D. BANERJEE
Da M. L. BHAWK ( Ahrmte )
National Test House, Calcutta
,$HRI A. K. BHATTACHARYYA
J.,ALA
G. C. DAS ( Affernnte)
Engineer-in-Chiefs Branch, Army Headquarters
SHRXS. K. BOSE
MAJ D. D. SHARMA ( Alternate )
Arcoy Industries, Ahmedabad
SHRI DINESHA. CHOK~HI
SHRI RA;;~~L A. CHOKSHI ( Alternatf )
MECHANICAL Mmlstry of Railways
DEPUTY
ENGINEER, INTEGRAL COACH
FACTORY,PERAMBUR
DEY~TY DIRECTOR ( ARCH ),
RESEARCH,DESIGNS
ANDSTANORGANIZATION,
DARDS
LUCKNOW ( Alternate )
Maharashtra Engineering Research Institute, Nasik
DIRECTOR
R~SEARCE~
OFFICER, MATERIAL
TESTING
DIVISION( Alternate )
The Concrete Association of India, Bombay
SHRI
P. K. DOCTOR
Oxy-Chloride Flooring Products Ltd, Bombay
SHRI
N. HARXLAL
Da PRANLALPATEL ( Alternate)
Modern Tiles & MarbIe, New Delhi
SHRI
S. C. KAPOOR
SHRI A. C. KA~OOR (Alternate)
Burmah-Shell Oil Storage & Distributing Co of India
SIXRIM. R. MALYA
Ltd, Bombay
DR B. S. B~ssr ( Ahnate )
Central
Builders Association, New Delhi
SHRI HAZARI LAL MARWAH
The Institution of Engineers ( India), Calcutta
SHRI T. R. MEHANDRU
Central Building Research Institute ( CSIR), Roorkee
DR
MOHAN RAI
SHRI
R. K. JAIN ( Ahmate)
Coromandel Prodorite Pvt Ltd, Madras
SHRI
M.
V. MURUGAPPAN
SHRI R. SRINIVASAN( Abemale )
( Continued an page 2 )
BUREAU
MANAK
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI
110002
ZAFAR
MARG
ISr2571-1970
(Continuedfrom
page 1 )
Members
RePresenting
IS:2571-1970
Indian Standard
CODE OF PRACTICE FOR LAYING
IN-SITU CEMENT CONCRETE FLOORING
( First Revision)
0.
FOREWORD
lsr2!57l-1970
l.sGoPE
1.1 This standard covers laying and finishing of in-h
cement concrete
flooring for non-industrial
and light industrial buildings.
Heavy duty
floors and acid and ~alkali resisting floor finishes are not dealt with in
this standard.
2. TERMbiOLOGY
2.0 For the purpose of this standard,
2.1 General
T&s
2.1.2 Luitance - A thin layer, consisting essentially of fine cement particles, which often forms a scum on the surface of freshly laid concrete.
This layer may be formed by excessive surface trowelling of concrete
immediately after it has-been laid.
2.13 Sub-bawcrete is laid.
surface of structural/suspended
base confloor on
Acceasoric?a
22.1 &reed Ships - Temporary narrow strips of wood or steel laid on the
sub-base or base concrete or sub-floor to act as guides-for dividing the area
to he paved into panels.
23.2 Scmd& BoardA straight-edged
wooden scantling
used for
It is moved with a sawing action, the two ends
floating a plane surface.
( if necessary ) resting on screed strips or guides set at the correct height.
23
site oper+onm
INFORMATION
3.1, For the efficiZnt planning and execution of the tiork, detailed information with regard to the following is necessary:
a) Purpose for which the floor is to be used;
b) Floor area to be covered;
IS : 2571-1970
4
4
of the sub-base
outlets,
if any,
or sub-floor;
e>
and
3.2 All the information stated in 3.1 shall be made available by the appropriate authority
responsible for the construction
of the whole building
to those who are entrusted with the work of laying cement concrete floor
finish before the work is started.
Necessary drawings and instructions for
preparatory work shall also be given where required.
3.3 Arrangements
shall also be made for the proper exchange of information between those engaged in laying the floor finish and all others
whose work will affect or will be affected.
4. MATERIALS
269-1967*
4.2
Aggregates
to
4.2.1 Aggregates for cement concrete flooring mix shall conform to the
requirements
of IS : 383-19635.
The aggregate
crushing
value, when
determined in accordance with IS : 2386 ( Part IV)-196311 shall not exceed
30 percent.
4.2.1.1
Coarse aggregate - The grading of graded coarse aggregate for
cement concrete flooring mix shall be within the limits given in Table 1.
The coarse aggregate shall generally be of the following sizes:
a) Base concrete ( lean cement
concretf! or lime concrete )
Graded
Graded
Graded
of
*Specification
for ordinary,
tSpecificajibn
for portland
blast-furnace
rapid-hardening
$Specification
for portland
pozzolana
cement
(w&d).
citicnt
( revised).
from natural sources for concrete (reoi,rd).
I9 1w71* 1970
Graded
COARSE AGGBBGATE
( Chi.r~ 4.2.1.1 )
1s SIEM
DESIONA~ON
r--e4Omm
mm
40
20
95 to 100
100
30 to 70
95 to 100
-
10 to 35
25 to 55
30 to 70
40 to 85
0 to 5
-
oto 10
-
oto10
-
0 to 10
-
16
125
10
475
1.36
100
90 to 100
100
-
90 to 100
4.2.1.2
Fine aggregateThe grading of fine aggregate for cement
mncrete flooring mix shall be within the limits of one of the two zones
given in Table 2. The fine aggregate shall be described as fine aggregate of the grading zone into which it falls.
TABLE
FINE AGGREGATE
IS SIEVE DESIGNATION
mm
10
100
100
475
90-100
236
1.18
60-95
75-100
30-70
55-90
600~micron
15-34
35-59
300-micron
5-20
8-30
150-micron
O-10
O-10
90-100
4.3 Water:Water used shall be clean and free from oil, acid, alkali,
Generally potable water will be suitable.
In
organic or vegetable matter.
case of doubt the quality of water should be analysed to ascertain conformity with 4.3 of IS : 456-l 964*.
ls: 2571-1970
51 DESiGN CONSIDERATIONS
5.1 Types of Floor Finish and Thicknesses - The floor finish shall be
laid according to any of the specifications
given in Table 3, depending
upon the expected load and wear on the floor and the fact whether the
topping is to be laid monolithic with the base or separately on a set and
hardened base.
In either case special precautions are necessary to ensure
good bond between the topping and the base.
5.1.1 Monolithic Floor Finish ( Finish Types I and IV) - In case of monolithic construction
even a small thickness of topping is sufficient because of
strength imparted to it by the b&se concrete and such type of finish is quite
suitable as a moderately strong and economical floor finish ( finish Type I )
with good wearing quality.
5.1.1.1
On structural/suspended
slabs, monolithic
construction
of
floor finish (finish Type IV ) is fundamentally
more reliable form of
construction from the point of view of bond development and consequently
better wearing properties but this type of construction presents difficulties
in construction
if a close surface tolerance is to be obtained; it is difficult
Moreover as
to obtain proper levels in the smaller thickness of topping.
the finish in such type of construction will be completed much in advance
of the remaining building work it is likely to be damaged or discoloured
due to subsequent building operations;
this can, however, be avoided tg
some extent by covering the finished surface with a 75 mm thick layer of
sand which can be removed after all the building operations are over and
Further when the surface of monolithic topping
floor is ready to be used.
k damaged, its repairs cause difficulties as there is a risk of either the
structural slab being weakened while picking up the surface for repairs,
or the level of floor is likely to be raised to accommodate
extra thickness
required while repairing the surface with a fresh non-monolithic
topping.
Another disadvantage in this type of construction
from practical point of
view is that the time available on any day to the workmen for laying the
finish monolithic with the structural slab is very much restricted.
The
advantage of monolithic topping is that the thickness required is less than
in case of bonded finish thus reducing the materials and the load on the
structure and the cost.
This type of flooring can form a durable and
economical floor finish provided the limitations given above are taken into
account and suitably prQvided for.
5.1.2 Bonded Floor Finish ( Fink
Tyfw II, III, V and VI) - In the case of
bonded construction
where floor finish is laid separately over a set and
hardened base, the topping has to be laid to a greater thickness and the
methods of laying have to be adjusted in such a way as to produce good
bond between the topping and the base, failing which the difference in
composition
between the base and the topping
and the change
in
temperature
and moisture
content
will cause cracking,
curling and
7
$912571- 1970
warping of the floor finish.
The bond between the topping and the base
in this type of construction
can never be as perfect as in the case of
monolithic construction
and there may be slight lifting of floor finish at
corners
of different panels.
In
case of bonded floor finish laid on
structural slabs, the greater thickness of topping also adds to the weight.
of the structure.
5.1.2.1
The advantage of this type of construction is that, as the base
concrete or structural floor is laid much in advance and topping is laid
after all the building operations are over, there is no danger of surface of
the floor finish being damaged
or discoloured
due to other building
operations.
Where this type of finish is laid on structural slabs a very
close surface tolerance can be obtained and there is no dilficulty in
in the finished floor surface
obtaining
proper
levels and gradients
because
of greater
thickness
of topping.
This type of finish is also
suitable where floor finish is to be laid on old concrete or for repairing old
floor finishes.
5.1.2.2
Where very dense and smooth surface is desired, the topping
in this type of finish can be laid in two layers ( finish Types III and VI ).
The under-layer
consisting of a leaner mix is first laid separately
on
hardened base and the wearing layer of very stiff and richer mix, but of
the thickness smaller than that of the under-layer is bonded to the green
concrete of under-layer and finished smooth.
5.1.3 In case of bonded finish on structural
slabs where it is not
possible to obtain proper levels within the thickness of topping, a cushioning layer of about 50 to 75 mm thick lime concrete
is laid and well
Lime concrete
layer may also hc
compacted over the structural slab.
necessary to obtain a level surface over structural floors other than that ot
concrete or for embedding fixtures like pipes, etc.
This will, however, add
to the dead weight of the structure.
5.2 Mix Proportions - Mix proportions for the lo se concrete and the
topping for different types of floor finish shall 5e as specified in Table 3.
NOTE - So far the practice had been to use. 1 : 2 : 4 cement concrete for topping for
bonded finish, but this mix is being increasingly replaced these days by 1
because it gives much better workability and finish.
IS : 2571- 1970
c) Density of flooring
d) Curing
TABLE
TYPE
(1)
REco
SUB-BASE
(2)
SPECIFICATIONS
FOR DIFFERENT TYPES OF CONCRETE
FLOOR
FINISHESi
( Clorucs 5.1, 5.2, 5.9, 8.1, 8.2,8.2.4,
9.1,9.2 and 9.3 )
TOPPINO
BASE CONCRETE
L-c----TM
r
Mix Proportion
Minimum
Mix Proportion
i
En&E
Thickness
mm
mm
(6)
(3)
(4)
(5)
MMENDED
A.
100
IA
100
IB
Stone
ballast ( 40
mm graded aggregates ) mixed with
locally
available
yellow or red soil or
soft MOORUMin
1 : 1 proportion shall
be compacted
to
about
300
mm
thickness and thosaturated
roughly
100
Concrete
Flooring
20
do
25
do
20
Cement
concrete
1:4:8
(cement:
fine aggregate : coarse ( stone aggregate
of40 mm and below
by volume )
ts
T-3
I
g??y&
bit
@NCnaTN
c
Mu P&L7
mm
(3)
R.
(4)
TOPPINO
*
Minimum
Thicknau
mm
Mix Proportion
25
(7)
(6)
(5)
15
!?
Sl&a
concrete
Cement
1:2to3(cement:
stone aggregate of
size 475 mm and
below by volume)
See Fig. 3.
Cement
concrete
shall be Ia%:
_
finished
thic with the strucFor
tural slab.
purpose
this
topping shall
the
be laid
immediately after the StNCtural
concrete has
enough
stiffened
(but is still green )
to allow for the
workmen to tread
over it by placing
planks
(see
Ulso
5.1.1 and 9.1)
VI
Under-layer-mfyt
COllCRU!
6 (cement
: iin:
aggregate
: COarsC
stone
aggregate of
size 12.5 mm and
below by volume )
Wearing
layer-15
VII
56 to 75
Lime concrete
same as for
VorVI
Wearing
layer-cemcnt concrete 1:2
to 3 ( cement : stone
of size
aggregate
475 mm and below
by volume )
See Fig. 5. Cushioning
layer of lime
concrete
shall be
laid over the pre
surface of
pared
structural /suspended slab.
Cement
concrete
topping
shall be laid as for
V or VI (see also
5.X.3
and
9.3).
Lime concrete shall
Up: 2571.1970
BASE
CONCRETE
CEMENT
CONCRETE
TOPPING
LAID
MONOLITHICALLY
WITH
THE
BASE
CONCRETE
L SAND
F ILLING
1A WITHOUT
HARD
CORE
SUB-BASE
18 WITH
EMENT
HARD
CONCRETE
BASE
CORE
SUB-BASE
TOPPING
CONCRETE
%%%-E
BALLAST
VELLOW
OR RED
SOFT
MOORUM
20
t4?i?6
SOIL
WITH
OR
1C SUB-BASE
FOR
HAVlNG EXPANSIVE
lr
e CONSOLIOATEO
GROUND
REGIONS
SOIL
Fro. 1
MONOLITHIC
FLOORFINISH( OVER GROUND
)
14
Br2S71-1970
WEARING LAYER OF CEMENT
CONCRETE MIX 1:2 TO 3
FINISHED MONOLITHICALLY
WllH UNDER-LAYER
L CONSOLlOAlEO GROUND -I
SAND FILLING
SAND FILLING
1
BASE CONCRETE
BASE CONCRETE
2A Topplng
Laid in Single
FIG.
2B Topping
Layer
Laid in Two
Layers
1
15mm
LSTRUCTURAL
FIG.
SLAB
L STRUCTURAL
4A Topping
FIG.
Laid In Single
Layer
SLAB
hNDER-LAYER
OF
CEMENT CONCRETE
MIX 1:3:6
4B Topping
Laid in Two
Layers
ISt2571-1970
CEMENT
CONCRETE
TOPPING
LIME
CONCRETE
CUSHIONING
LAYER
I- 25
LSTRUCTURAL
5A
TOPPING
-CEMENT
LAID
IN
SLAB
SI?lGLE
CONCRETE
LAYER
TOPPING
-UNDER-LAYER
OF
CEMENT
CONCRETE
CUSHIONING
58
TOPPING
LAID
All dimensions
FIG.
LAVER
IN
TWO
LAYERS
in millimetrcs.
CUSHIONING
IS t 2571.1970
5.7.1 The joints
skirtings.
of the
be
t&de of practice for laying damp-proof treatment using bitumen felts (first rruirien).
17
IS I 2571.1970
6. PROGRAMME
fi
OF WORE
work is taken
completion
a>The
services affecting
IN RELATION
TO FLOOR
operations
FINISH
should
of all pieliminary
operations, such as laying of
the schedule of commencement
and completion
of flooring; and
Plastering
all the inside walls, ceilings and outside walls, and
fixing of door frames in place.. All heavy work in the room may
be completed.
6.2 The sub-floor or base shall be finished to a reasonably true plane surface
to a level which is lower than the level of the finished floor by the depth
occupied by the thickness of the topping.
The desired slope may be
provided, where possible, in the base or sub-floor.
6.3 Before the floor finish work is started, all points or level for the finished
surface shall be marked out.
Wherever slope in finished floors is desired,
points of level and outlets shall he correctly marked and outlet openings
made beforehand.
7. PREPARATORY
WORK
7.1 Handling
and Storage of Materials
- Clean and dry storage shall
be provided at the site for all the materials.
Cement shall not be stored
in open.
The materials shall be stored in accordance
with IS: 48821967*.
7.2 Mixing
of Materials
half-an-hour
of the
IS t 2571- 197Q
8. LAYING
CONCRETE
FLOORING
Preparation
ON GROUND
with
the
Base
Concrete
?f Sub-base
8.1.1.1
The ground or earth filling shall be thoroughly
compacted
so
there are no loose pockets left anywhere
in the whole area.
This shall
bc covered with clean sand well consolidated
to a thickness
of not less
100 mm. Great cart is necessary
in the preparation
of the sub-base,
settlement
in the sub-base may cause the failure of the whole floor.
8.1.1.2
In situations,
such as garrages
where
wheeled
traffic comes
into contact
with the flooring,
sub-base
shall consist of well compacted
sand layer of 100 mm thick
and an additional
100 mm thick
well
compacted
hard core of dry brick or stone ballast ( 40 mm size ) blinded
with MOORUA4
( disintegrated
rock ) or coarse sand.
8.1.1.3
In the cast of expansive
soils, like black cotton soil, stone
ballast ( 40 mm graded aggregates
) mixed with locally available
yellow or
red soil or soft MOORUM
in 1 : 1 proportion
shall bc compacted
to about
300 mm thickness
and thoroughly
saturated
with water.
This surface
should
bc further
covered
with another
200 mm thick layer of soft
MOORUM
or cinder or sand and compacted
properly
before laying the
Special care is necessary
in consolidation
of the ground
as
base conr-ete.
otherwise
the settlement
of sub-base
may cause cracking
of the whole
floor.
8.1.2 Laying the BaseThe area to be paved
shall be divided
into
This shall be
suitable panels keeping in view the limits specified
in 5.7.
done by fixing screed
strips,
the depth
of which shall be equal to the
combined
thickness
of the base concrete
and the topping.
Before being
laid in position the screed strip shall preferably
be coated with a thick coat
of lime wash so as to prevent
them from sticking to the concrete
deposited
in the panels.
8.1.2.1
Before placing
the base concrete,
the sub-base
shall be pro_
perly wetted.
The concrete
shall then be deposited
between
the screed
tamped
and the surface scrccded
uniformly
below the
strips, thoroughly
desired finished grade of flooring to accommodate
the required
thickness
of
Any slope desired
in the floor finish shall be given in the base
topping.
The surface
shall not be finished
smooth
but kept rough to
concrete.
provide adequacc- bond for the topping.
8.1.3 Laying the Toppiq - On the clean,. srecn
surfat e of the base
concrete,
the topping
shall be placed in posltlon
as soon as possible but
generally
not later than tmw or three hours of laying the ba$e coucr(te
deprnding
upon
the temperature
and the atmospheric
collditions.
1hC
basz concrete
at the time of laying the topping
shall be still green but
19
'IS:2571
-1970
sufficiently
firm
on its surface.
to enable
the workmen
to work
over it by placing
planks
8.1.3.1
The concrete
mix for the topping
shall be deposited
on the
base concrete
in the screecl strips already laid and thoroughly
compacted
Glass or aluminium
strips may be provided
for
to the finished thickness.
effective
separation
of panels and to provide straight edges and corners for
The mix for the topping
the panels where good workn-znship
is required.
shall bc stiff enough
to prevent
accumulation
of any excess water
or
laitance
on the surface.
If water or laitance
ri\es to the surface
when
consolidatin::
( whit-II indicates that too much of water has been used in the
preparation
of co:l:~t~
) the concrete
should preferably
be scraped
and
replaced
by a fi-csll u:lx.
If it is desired
to absorb surplus water for any
reason,
it should
IX mopped
up; it should on no account
be absorbed
by
spreading
dry crmcnt.
The toppi,g shall then be floated
with a wooden
float to rencler the surface
even and after the surface is slightly hardened,
it shall IX finished smooth as described
in 8.1.3.2.
8.1.3.2 Finishiq
the surface - r2fter
the concrete
has
been
fully
compacted
it shall bc finished
by trowelling
or floating.
Finishing
operations shall start shortly after the compaction
of concrete and shall bc spread
over the period of one to six hours depending
upon the temperature
and
atmospheric
conditiona.
The surface
shall be trowelled
three
times at
intervals
so as to produce
a uniform
and hard surface.
The satisfactory
resistance
of floor to wear depends
largely
upon
the care with which
trowelling
is carried out.
The object of trowelling
is to produce
as hard
and close knit a surface as possible.
The time interval allowed between
successive
trowelling5
is every important.
Immediately
after laying
only:
just sufficient
troweilili ,y shall be done to give a level surface.
Excessive
trowelling
in the ca&sr stages shall bc avoided as this tends to work a layer
rich in cement
to tile surface.
Sometime,
after the first trowelling,
the
duration
depcncliug
upon the tcmpcrature,
atmospheric
conditions
and the
rate of set of cement
u$ed, the surface shall be retrowelled
to close any
pores in the smfacc, a~1 to bring to surface and scrap off any excess water
in concrete
or laitance
( it shall not be trowelled
back into the topping).
The final trowclliua
shall IX do:le well before the concrete
has become
too
hard but at sucll a timr that considerable
pressure is required
to make any
Trowelling
of a rich mix of dry cement and fine
impression
on the surface.
aggregate
on to the surface shall not be permitted.
8.1.4 The base concrete
and the topping
shall be laid in alternate
panels,
the i:ltermcdiate
panels
being filled in after one to t\ro days
dependin,?
upon
the temperature
and
atmospheric
conditions.
The
screed strip? sholl!cl IX removed
the next day after the concrete
has been
deposited
in t!l;, panels and the e?ges of panels shall be examined
for any
honeycombing
or undulation
which,
if found, shall be repaired
straight
and smooth by cement mortar.
If the intermediate
panels are not to be
filled the next day the screed strips shall then be cleaned
and put back
20
1St2571-1970
against the edges of panels till the concrete in the alternate panels is to be
deposited.
When the concrete is being deposited in the alternate panels
When the concrete is being compacted
the screed strips shall be removed.
in new panels, care shall be taken to avoid damage to the panels already
laid.
If glass or aiuminium strips are provided for effective separation of
panels the base concrete and the topping may be laid in all the panels
simultaneously.
8.2 Floor Finish Laid
Separately
( Finish Type II, Table 3 )
8.2.1 Preparation of Sub-base - The
cribed in 8.1.1.1,8.1.1.2
and 8.1.1.3.
on
Hardened
sub-base
Concrete
shall be prepared
Base
as des-
8.2.2 Laying the Base Concrete - The base concrete may be deposited in
the whole area at a stretch.
Before placing the concrete the sub-base shall
be properly wetted and rammed.
The concrete shall then be deposited
betlveen the forms, where necessary, thoroughly tamped and the surface
finished level with the top edges of the forms. The surface of base concrete
shall be left rough to provide adequate bond for the topping.
Two or
three hours after the concrete has been laid in position, the surfice shall be
brushed_$th
a hard brush to remove any scum or laitance and swept
clean so that the coarse aggregate is exposed.
8.2.3 Laying the Topping-Bet&e
the operation for laying the topping
Started the surface of base concrete shall be thoroughly cleaned of all
dirt, loose particles, caked mortar droppings, and laitance,
if any, by
scrubbing with coir or steel wire brush.
Where the concrete has hardene,d
so much that roughening of surface by wire brush is not possible, the entire
surface shall be roughened by chipping or hacking.
Before laying the
topping, the surface shall b c soaked with water, at least for twelve hours
and surplus water shall be removed by mopping immediately
before the
topping i5 laid in position.
1s
8.2.3.1
The scrzed strips sha!l be fixed over the base concrete dividing
it into suitable panels as recommended
in 5.6.
The screed strips shall be
so arranged that the joints, if any, in the base concrete shall coincide with
Before placing the concrete mix for topping,
the joints in the topping.
neat cement slurry shall be thoroughly brushed into the prepared surface
of the base concrete just ahead of the finish.
The topping shall then be
laid, very thoroughly tamped, struck off level and the furface floated with
a woode:i float.
The surface shall be tested with th? straight-edge
and
masons spirit-level to detect any inequalities in the surface which, if any,
shall be made .good immediately.
The finish shall bc laid in alternate
panels as dcscrlbed
in 8.1.4 for topping laid monolithic with the base
concrete.
8.2.3.2
Finishing the surfke - The surface shall be fininshed as given
in 8.1.3.2.
21
IS : 25711197Q
8.2.4 Laying the To#ting in Two Lawyers- Where the topping is to be l&d
in two layers to obtain very smooth and dense finish ( see Finish Type III,
Table 3 ), the sub-base, base concrete and under-layer of topping shall be
laid as described in 8.2.1 to 8.2.3 with the exception that the surface of the
concrete in the under-layer of topping shall not be finished smooth with a
trowel but left rough after tamping it and levelling it with screed board.
8.2.4.1
The top 15 mm thick wearing layer of mix 1 : 2 to 3 cement
concrete ( depending upon the quality of finish and abrasive resistance
desired ) of consistency stiffer than that of under-layer concrete shall then
be immediately laid over the rough but green surface of under-layer,
and
thoroughly tamped, struck off level, and the surface floated with wooden
float.
The surface shall then be tested with a straight-edge
and masons
spirit-level to detect any undulation in the surface which, if any, shall be
made good immediately.
The surface shall then be finished smooth in
accordance+ with 8.1.3.2.
9. LAYING
FLOOR
TOPPING
ON SUSPENDED
with
SLABS
the
Structural/Sus-
9.1.1 The form-work for structural slab shall be erected to the finished
thickness of floor finish.
Structural, concrete shall be deposited in the.
forms, thoroughly consolidated
and surface finished below the top edge of
the form to accommodate
the required thickness of the topping_ Any slope
required in the floor finish shall be given in the structural concrete itself,
and any laitance or scum shall be brushed away from thr surface of
concrete when it is still green. The surface shall not be finished smooth but
kept rough to provide an adequate bond for the topping.
4
9.1.2 On the green surface of the str&tural
concrete, topping shall be
placed in position immediately
after the structural concrete has stiffened
enough ( but is still plastic ) to allow for the workmen to tread over it by
placing planks.
Laitance
and foreign matter, if any, shall hc removed
before the topping is placed in position.
The topping shall bc thoroughly
campacted and screeded to the finished grade.
The mix for the structural
concrete as well as the topping shall be as stiff as possible consistent with
workability so as to prevent accumulation
of excess of water or laitance on
the surface.
The topping shall then be floated with a wooden float to
render the surface even.
After the surface is lightly hardened, it shall be
finished in accordance with 8.1.3,2.
9.2 Floor Topping Laid Directly
over the Hardened
Suspended Slab ( Finish Types V and VI, Table 3 )
Structural/
IS : 2571.1970
cukhionihg layer, the structural concrete, 3 to 4 hours after its laying in the
forms, shall be thoroughly brushed with a coir or steel wire brush to
remove any scum or laitance and swept clean to expose the coarse aggregates and leave the surface rough.
9.2.2 Laying To#Gng -Before
the operation
of laying the topping is
started the surface of structural slab shall be thoroughly cleaned of the
dirt, loose particles, cake mortar droppings and laitance, if any, by scrubbing with coir or steel wire brush.
Where the concrete has hardened so
much that roughening of surface by wire brush is not possible, the entire
surface shall be roughened by chipping or hacking.
9.2.3 The screed strips shall then be fixed over the structural
slab
dividing it into suitable panels as recommended
in 5.7.
Immediately
before depositing the concrete for the topping, neat cement slurry shall be
thoroughly brushed into the prepared surface of the structural slab, just
ahead of the finish.
The topping shall then be laid, thoroughly tamped,
struck off level and surface floated with a wooden float.
The surface shall
then be tested with a straight-edge
and masons spirit-level to detect any
inequalities and undulations in surface which, if any, shall be made good
immediately,
The finish shall be laid in alternate panels as described
in 8.1.4 and other laying and finishing operations shall be done as in 8.2.3
and 8.2.4 depending upon whether the topping is to be laid in single or
two layers.
9.3 Floor
(Table3)
Topping
Laid
oyer Cushioning
Layer
of Lime
Concrete
9.3.1 Preparing the Sub-Joor- Before laying the lime concrete, the surface
of sub-floor shall be thoroughly cleaned of dirt, loose particles and laitance
( in case of RCC slabs ) by scrubbing with steel wire brushes.
The surface
shall then be thoroughly cleaned and soaked with water overnight and
surplus water removed by mopping immediately
before lime concrete
is laid in position.
On the clean damp surface of sub-floor, lime concrete
shall then be evenly spread between forms, if necessary,
thoroughly
In the preparation and laying of lime concrete the
tamped and levelied.
relevant provisions of IS : 2541-1965*
shall, as far as possible, be followed.
9.3.2 Laying the Top&kg - Before laying the topping, surface of lime
concrete shall be thoroughly cleaned and prepared as recommended
for
base concrete
in 8.2.2
and 8.2.3.
Immediately
before spreading
the
concrete for topping, the surface shall be brushed with a thin layer of neat
cement slurry.
The topping whether in single or two layers shall then be
laid as given in 8.2.3 and 8.2.4.
10. FLOOR
FINgSH OVER
STAIRS
10.1
risers
23
IS : 2571~ 1970
surface of risers left rough to provide adequate bond for the finish.
risers shall then be finished with 1 : 3 cement mortar ( see 5.9 ).
10.2 Treads - Finishing to landings and stair treads shall be carried
as described for flooring in 9.1 and 9.2.
The
ovt
Il. CURING
11.1 Immediately after the flooring surface is finished it shall bc protected
from rapid drying by erecting barriers against wind or draught and strong
sunlight.
As soon as the surface has hardened
sufficiently
to prevent
damage to it, it shall be kept continuously moist for at least fifteen days by
means of wet gunny bags, 50 mm thick layers of dxmp sancl spread over
the surface or pooling water on the surface.
During this period the
flooring shall not be exposed to any traffic.
Regular traffic on the floor
should be allowed only after 28 days.
12. INSPECTION AND TESTING
adhesion
between
topping and the base may be examined by tapping the surface \\ith the end
of a rod or a hammer.
A hollow sound indicates poor adhesion.
12.2 Loss of adhesion does not necessarily mean that the floor finish
is unsuitable except when it is accompanied
by visible curling ot the edges
of panels or cracks.
Occasionally
there is no lipping but the panel edges
are noticeably higher than the centres of panels.
In these circumstances
the flooring may deflect and break under the loads likely to be imposed in
use and must be considered unsuitable.
Where the flooring is considered
to be unsatisfactory,
the topping concrete
and any loo>e concrete in
the base ,concrete shall be cut out and the base concrete keyed suficiently to allow a sound renewal to be made.
It is prcfcrabic
a;ld \vill
probably
be necessary,
owing to the possible loosening
of adjacent
work by vibration,
to renew the whole of the panel or paltcls where
such defects occur.
APPENDIX
( Clause 5.6 )
A-l.1 The top surface of the concrete should bc clean ant1 free from
grease or oil to enable the hardening solutions to pcnctrate.
Sweeping to
24
removedust and dirt may be adequate only in some cases of new floors
and additional cleaning may be necessary. The top surf&e shall be wetted
with water and scrubbed with coir or steel wire brush and thoroughly
cleaned by washing with clean water. The floor should be allowed to dry
so that the hardening solution can be absorbed into the surface.
Ar2. TREATMENTS
A-2.1 Sodium Silicate-Asolution containing one art by volume of
sodium silicate and four to six parts of water shoulx be spread evenly
over the concrete top surface with a mop or soft brush. Any excess
material should be wiped off and the floor allowed to dry. After the
floor has been washed with clean water, a second coat, containing one
part of sodium silicate to three or four parts of water, should be applied,
and this should be allowed. to dry similarly. A third coat may be applied
after washing if the floor .isstill porous. After drying, the floor should be
washed with hot clean water. Effective results are obtained if the treatment is appiied seven to ten days after the end of curing.
25
BUREAU
OF INDIAN
STANDARDS
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