Type of Discontinuity Cheat Sheet
Type of Discontinuity Cheat Sheet
Full Radiography
Cracks
Incomplete Penetration:
Root Pass (IP)
Incomplete Penetration:
Due to High/Lo Fit-up or Cross
Penetration (IPD) or (ICP)
Incomplete Fusion:
Root Pass or Surface (IF)
Incomplete Fusion:
Sidewall or Between Beads
(Cold-Lap) (IFD)
PIPELINES
PROCESS PIPING
ASME Sect VIII Div I: (2001 Edition)
Type of Discontinuity
NONE ALLOWED
NONE ALLOWED
UW-51
NONE ALLOWED
NONE ALLOWED
NONE ALLOWED
NONE ALLOWED
UW-51
Table 341.3.2
UW-52
NONE ALLOWED
NONE ALLOWED
UW-51
NONE ALLOWED
UW-51
VT
(5.3.2.1)
NONE ALLOWED
(5.3.2.1)
NONE ALLOWED
(5.3.2.1)
NONE ALLOWED
(5.3.2.1)
NONE ALLOWED
Table
341.3.2
Table 341.3.2
(See
RT
(see Elongated or Rounded Indications Below)
UW-51
VT (UW-35)
The weld must be free of ripples, groves, over
The weld must be free of ripples, groves, over
laps, abrupt ridges or valleys. Reduction in the thickness from
laps, abrupt ridges or valleys. Reduction in the thickness
welding shall not exceed 1/32" or 10%t
from welding shall not exceed 1/32" or 10%t
RT (UW-51)
RT (UW-52)
(See Elongated or
Rounded Indications Below)
(See Elongated Indications Below)
Nominal Thickness
Max. Length
< 3/4"
1/4"
3/4" to 2-1/4"
1/3t
NONE ALLOWED
Table
341.3.2
Porosity or Rounded
than 2" the max. permissible size of isolated indications is 3/8". Rounded indications are not a factor in the acceptability of
Indications:
(P), Aligned indications shall not exceed t in a length of 12 t. Clusters welds not required to be fully radiographed.
shall not exceed the lesser of 1" or 2 t. If more than one cluster,
UW-52
(CP) & (HB)
the sum of lengths shall not exceed 1" in a 6" length of weld.
UW-51
(See Note 3)
(See Note 4)
Nominal Thickness
Weld Reinforcement
(VT criteria)
Misalignment
(VT Criteria)
NONE ALLOWED
PW-
NONE ALLOWED
51
136.4.5
NONE ALLOWED
PW-
NONE ALLOWED
51
136.4.5
NONE ALLOWED
NONE ALLOWED
PW-51
NONE ALLOWED
136.4.5
NONE ALLOWED
PW-51
136.4.5
NONE ALLOWED
PW51
VT (UW-35)
NONE ALLOWED
136.4.5
VT
(See
NONE ALLOWED
Table 341.3.2
NONE ALLOWED
NONE ALLOWED
UW-52
NONE ALLOWED
Table 341.3.2
POWER PIPING
ASME SECTION I: 2001EDITION
(5% RADIOGRAPHY)
NONE ALLOWED
NONE ALLOWED
UW-52
NONE ALLOWED
Burn-Through: (BT)
Table
341.3.2
UW-52
BOILERS
Table 341.3.2
NONE ALLOWED
UW-51
NONE ALLOWED
Table
341.3.2
UW-52
NONE ALLOWED
STORAGE TANKS
API STD
Spot Radiography
<1/2"
to 3/4"
1/2"
Circum. Joint
Other welds
1/32"
1/16"
3/32"
3/32"
1/8"
5/32"
7/32"
1/4"
Nominal Thickness
Less than 3/32"
3/32"
to 3/16" incl.
Over
3/16" to 1/2" incl. Over 1/2"
to 1" incl. Over 1" to 2"
incl.
Over 2" to 3" incl.
Over 3" to 4" incl.
Over 4" to 5" incl.
Over 5"
Cat B &C
butt welds
3/32"
1/8"
5/32"
3/16"
1/4"
1/4"
1/4"
1/4"
5/16"
5/16"
Other welds
1/32"
1/16"
3/32"
3/32"
VT
Vertical
Butt Joints: 1/64" Maximum. Horizontal Butt Joints:
Total length of internal and external undercut shall not
1/32" Maximum. Attachment Welds: 1/64" Maximum
exceed 2" in 12" of weld. The total accumulative shall
RT
not exceed 1/6" of the weld length. (9.3.11)
(See ASME
Section VIII, Div. 1: UW-51)
For thickness < 1/4" see ASME Section VIII Div 1: UW51 (Appendix 4).
For
thickness > 1/4", all dimensions in Appendix 4 are
multiplied by 1.5 (i.e. Max. size of indication shall be .
375 t or .234".
Table
341.3.2
(See
Note 3)
(See Note 4)
Spherical:
Max. dimension
1/8" or 25% Tw. (9.3.9.2)
Cluster:
Max 1/2" diameter
with max. Individual pore dimension of 1/16". Max.
combined length 1/2" in an 12" of weld. (9.3.9.3)
Hollow Bead:
Max. length is 1/2". Combined length of indications
shall not exceed 2" in any continuous 12" of weld.
Individual indication greater than 1/4" in length shall be
separated by > 2". Max. combined length of indications
< 8% of weld length. (9.3.9.4)
Max. Height
Tw
Max. Height
Plate thickness
Max. Reinforcement
1/16"
<1/4"
1/16"
<1/2"
1/16"
1/8"
>1/4" to 1/2"
1/8"
>1/2" to 1"
3/32"
5/32"
>1/2" to 1"
5/32"
>1"
1/8"
Over 1"
3/16"
Over 1"
3/16"
Not Covered
1/8"
5/32"
(See Notes 1 & 2)
7/32"
1/4"
Nominal
Thickness
< 3/4"
1/4"
3/4" to 2-1/4"
1/3t
>2-1/4"
3/4"
Tw
>1/2" to 1"
VT (PW-35)
The
weld must be free of ripples, grooves, overlaps, abrupt
ridges or valleys. Reduction in the thickness from
welding shall not exceed 1/32" or 10% t.
RT
(See Elongated or Rounded
Indications Below)
<1/4"
>1/4" to 1/2"
Nom. Thickness
Other Welds
<1/8"
3/32"
3/32"
>1/8" to 3/16"
1/8"
3/32"
The greater of (tm + 0.15") or 1.15tm when ordered on
>3/16" to 1/2"
5/32"
3/32"
3/32"
a minimum wall basis.
The
>1/2" to 1"
3/16"
1/8"
greater of (tm + 0.15") or 1.10tnom when ordered on a
>1" to 2"
>2" The greater of
5/32"
nominal wall basis.
127.4.2
to 3"
>3" to
1/4" or 1/8
7/32"
(See Note 9)
4"
>4" to 5" times the width
1/4"
Over 5"
of the weld, in
5/16"
inches
5/16"
Longit. Joint
>1/2" 1/4t
1/4t
>3/4" to 11/4t
1/8
>1-1/2" to 2" 3/16"
1/8
Over 2"
1/8t
1/8
(Note 8)
Lesser of 1/8t or
3/4"
Lesser of
1/16t or 3/8"
Nominal Thickness
<1/2"
>1/2" to 3/4"
>3/4" to 1-1/2"
>1-1/2" to 2"
Over 2"
(Note 8)
Circum. Joint
Longit. Joint
Vert. Misalignment
1/4t
1/4t
The inside diameter of components at ends to be joined The inside diameter of components at ends to be joined
1/4t
1/8
must be aligned within the engineering design and weld must be aligned within the engineering design and weld
3/16"
procedure. If the external surfaces of the two
procedure. If the external surfaces of the two
1/8t
1/8
components are not aligned, the weld shall be tapered components are not aligned, the weld shall be tapered
Lesser of 1/8t
1/8
between the two surfaces.
328.4.3
between the two surfaces.
328.4.3
or 3/4"
Lesser of
1/16t or 3/8"
Horiz. Misalignment
Thickness
Maximum
Thickness
<5/8"
>5/8"
1/16"
Lesser of
10%t or 1/8"
<5/16"
>5/16"
Nominal
Thickness
Maximum <1/2"
>1/2" to
Max 1/16"
3/4"
20% of
upper plate. >3/4" to 1-1/2"
>1Max 1/8"
1/2" to 2"
Over 2"
Circum. Joint
Longit. Joint
1/4t
1/4t
3/16"
1/8t
Lesser of 1/8t
or 3/4"
1/4t
1/8
1/8
1/8
Lesser of 1/16t or
3/8"
1/16"
127.3
(Note 8)
Accumulation of
Discontinuities
NOT COVERED
NOT COVERED
NOT COVERED
NOT COVERED
NOT COVERED
Note 1:Tw is the nominal wall thickness of the thinner of two components being joined by a butt weld.
Note 2: The height of reinforcement or internal protrusion in any plane through the weld shall be within the limits shown.
Note 7: B31.1 ACCEPTANCE CRITERIA - Where two limiting values are separated by "and", the lesser of the values determines acceptance. Where the two sets of values are
separated by "or", the larger of the values is acceptable.
Note 8: Any misalignment within these tolerances shall be faired at a 3:1 taper or re-aligned.
Note 4: t - is the thickness of the weld, excluding reinforcement. For butt welds, joining two members of different thicknesses at the weld, (t) is the thinner of the two thicknesses.
Note 9: (For B31.1) tm = whichever of the following is applicable: 1) as defined in Para. 104.1.2(A) 2)the min. wall thickness of the component or fitting (or the thinner of the two) when
the joint is between two components.
NOT COVERED
NOT COVERED
RT:
PRESSURE VESSELS
Type of Discontinuity
Full Radiography
Cracks
Incomplete Penetration:
Root Pass (IP)
NONE ALLOWED
Spot Radiography
UW-
NONE ALLOWED
Incomplete Fusion:
Root NONE ALLOWED
Pass or Surface (IF)
UW-
NONE ALLOWED
UW
52
UW-51
UW-
NONE ALLOWED
UW
52
NONE ALLOWED
51
Incomplete Fusion:
Sidewall
or Between Beads (Cold-Lap) NONE ALLOWED
(IFD)
UW
52
51
Incomplete Penetration:
Due
to High/Lo Fit-up or Cross
NONE ALLOWED
Penetration (IPD) or (ICP)
UW
52
UW-51
NONE ALLOWED
51
NONE ALLOWED
UW
52
(Se
VT
VT
Internal Concavity (IC)
Smoothly
contoured concavity permitted if equal weld reinforcement is
provided UW-35.d
35.d
RT
(see Elongated or Rounded Indications Below) UW-51
RT
(see Elongated or Rounded Indications
Below) UW-51
VT
VT
Smoothly
contoured concavity permitted if equal weld reinforcement is
provided UW-35.d
35.d
RT
RT
VT (UW-35)
Undercut: Root or Cap Pass
(UC)
The
weld must be free of ripples, groves, over laps, abrupt ridges or
valleys. Reducation in the thickness from welding shall not
exceed 1/32" or 10%t
RT
(UW-51)
(See
Elongated or Rounded Indications Below)
Nominal Thickness
Max. Length
< 3/4"
1/4"
3/4" to 2-1/4"
1/3t
>2-1/4"
3/4"
(VT
The
weld must be free of ripples, groves, over laps,
abrupt ridges or valleys. Reducation in the
thickness from welding shall not exceed 1/32" or
10%t
RT (UW
52)
(See Elongated
Indications Below)
Nominal Thickness
Weld Reinforcemant
criteria)
VT (UW-35)
Cat B &C
butt welds
3/32"
1/8"
5/32"
3/16"
1/4"
1/4"
1/4"
1/4"
5/16"
Other welds
1/32"
1/16"
Nominal Thickness
Misalignment
Criteria)
(VT
Accumulation of Discontinuities
E ALLOWED
UW-
UW-
UW-
UW-
UW-
Table
NONE ALLOWED
NONE ALLOWED
NONE ALLOWED
NONE ALLOWED
PIPELINES
API STD 1104: 19th Edition
(5%
Table
341.3.2
Table
NONE ALLOWED
341.3.2
Table
341.3.2
NONE ALLOWED
341.3.2
RT
(see Elongated or Rounded Indications
UW-51
341.3.2
52
Specifically Covered
NONE ALLOWED
341.3.2
52
E ALLOWED
NONE ALLOWED
341.3.2
52
E ALLOWED
341.3.2
52
E ALLOWED
ASME
52
E ALLOWED
PROCESS PIPING
RT
(see Elongated or Rounded Indications
UW-51
W-35)
The
ust be free of ripples, groves, over laps,
ridges or valleys. Reducation in the
ss from welding shall not exceed 1/32" or
RT (UW(See Elongated
ons Below)
Cat B &C
butt welds
3/32"
1/8"
5/32"
3/16"
1/4"
1/4"
1/4"
1/4"
5/16"
Other welds
1/32"
1/16"
3/32"
3/32"
1/8"
NONE ALLOWED
341.3.2
Spherical:
Max. dimension 1/8" or 25% Tw.
(9.3.9.2)
Cluster:
Max 1/2" diameter with maz. Individual
pore dimension of 1/16". Max.
combined length 1/2" in an 12" of
weld. (9.3.9.3)
Hollow Read:
Max. length is 1/2". Combined length
of indications shall not exceed 2" in
any continuous 12" of weld. Individual
indication greater than 1/4" in length
shall be seperated by > 2". Max.
combined length of indications < 8% of
weld length. (9.3.9.4)
Tw
Max. Height
Plate
thickness
<1/4"
1/16"
<1/4"
>1/4" to 1/2"
1/8"
>1/4" to 1/2"
>1/2" to 1"
5/32"
Over 1"
3/16"
Not Covered
>1/2" to 1"
Over 1"
5/32"
7/32"
1/4"
5/16"
(See Notes
1 & 2)
(See Notes
1 & 2)
NES
STORAGE TANKS
API
NONE ALLOWED
(5.3.2.1)
NONE ALLOWED
(5.3.2.1)
NONE ALLOWED
(5.3.2.1)
NONE ALLOWED
(5.3.2.1)
BOILERS
POWER PIPING
NONE ALLOWED
PW-51
NONE ALLOWED
PW-51
NONE ALLOWED
PW-51
NONE ALLOWED
PW-51
NONE ALLOWED
PW-51
ASME
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
VT (PW-35)
The weld must be free of ripples,
VT
Vertical
ngth of internal and external
grooves, overlaps, abrupt ridges or
Butt Joints: 1/64" Maximum. Horizontal
shall not exceed 2" in 12" of
valleys. Reduction in the thickness
Butt Joints: 1/32" Maximum. Attachment
e total accumulative shall not
from welding shall not exceed 1/32" or
Welds: 1/64" Maximum RT
ed 1/6" of the weld length.
10% t.
(See ASME Section
(9.3.11)
RT
VIII, Div. 1: UW-51)
(See Elongated or Rounded
Indications Below)
Nominal
Thickness
< 3/4"
1/4"
3/4" to 2-1/4"
1/3t
>2-1/4"
3/4"
al:
dimension 1/8" or 25% Tw.
2)
Max.
Reinforceme
nt
1/16"
1/8"
5/32"
3/16"