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HAZOP Template

The document contains a HAZOP (Hazard and Operability) study for a nitrobenzene production project. It examines potential hazards at three nodes on the process: the inlet valve to a decanter, an unidentified node, and an unidentified node. For each node, it lists guide words like no flow, more flow, high pressure, and evaluates possible causes, consequences, existing safeguards, and recommendations to address risks. The aim is to identify any safety or process issues to ensure safe operation of the nitrobenzene production system.

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Saints Burner Christopher
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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303 views12 pages

HAZOP Template

The document contains a HAZOP (Hazard and Operability) study for a nitrobenzene production project. It examines potential hazards at three nodes on the process: the inlet valve to a decanter, an unidentified node, and an unidentified node. For each node, it lists guide words like no flow, more flow, high pressure, and evaluates possible causes, consequences, existing safeguards, and recommendations to address risks. The aim is to identify any safety or process issues to ensure safe operation of the nitrobenzene production system.

Uploaded by

Saints Burner Christopher
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 12

HAZOP Worksheets

Project Title:
Group No.:
Date:
Node No.:
Node Description:
Drawing No.:
Item

Guide Word

Production of Nitrobenzene
Group 18
05.03.2015
1
Inlet valve to the decanter
P-0003 (SHT 1 of 3)
Possible Causes

Consequences

1 High Level

Feed inlet flow rate too


high

1) High Pressure
2) High water level in the tank is dangerous

Blockage of outlet pipeline Same as Item 1.1.1

Control valve malfunction Same as Item 1.1.1

1 High Flow

Feed inlet flow rate too


high

1) High Pressure
2) Equipment takes time to separate the
chemicals

2 No Flow

No feed input

1) No flow rate causing no products

Pipeline burst and leakage Same as item 1.2.2


Blockage of pipeline

Same as item 1.2.2

Page 1 of 12

HAZOP Worksheets
Project Title:
Group No.:
Date:
Node No.:
Node Description:
Drawing No.:
Item

Guide Word

Production of Nitrobenzene
Group 18
05.03.2015
1
Inlet valve to the decanter
P-0003 (SHT 1 of 3)
Possible Causes

Page 2 of 12

Consequences

HAZOP Worksheets

Safeguards

Recommendations

1) High level alarm is installed at the reactor. 2)


Manual control valve is installed to prevent
emergency.
Same as Item 1.1.1
Same as Item 1.1.1

1) High flow rate control valve is installed before


the pipe enter the equipment.

1) Install flow reader before the chemicals into the


equipment.
Same as item 1.2.2
Same as item 1.2.2

Page 3 of 12

Party
Responsible
-

HAZOP Worksheets

Safeguards

Recommendations

Page 4 of 12

Party
Responsible

HAZOP Worksheets
Project Title:
Group No.:
Date:
Node No.:
Node Description:
Drawing No.:
Item

Guide Word

2
2
2

1
1
1

1 No Flow
2
3

1 More Flow

2
2
2

3
3
3

1 Less Flow
2
3

1 Reserved Flow

1 High Pressure

1 Low Pressure

1 High
Temperature

1 Low Temperature

1 High Level

Production of Nitrobenzene
Group 18
31/Mar/2015
2
Example: Cooling water for R-101 Reactor, or piping from E-103 Cooler to V-101 Separator
P&ID drawing number. Example: P-0005 (SHT 1 of 3)
Possible Causes

Page 5 of 12

Consequences

HAZOP Worksheets
Project Title:
Group No.:
Date:
Node No.:
Node Description:
Drawing No.:
Item
2

10

Guide Word

Production of Nitrobenzene
Group 18
31/Mar/2015
2
Example: Cooling water for R-101 Reactor, or piping from E-103 Cooler to V-101 Separator
P&ID drawing number. Example: P-0005 (SHT 1 of 3)
Possible Causes

1 Low Level

Page 6 of 12

Consequences

HAZOP Worksheets

103 Cooler to V-101 Separator

Safeguards

Recommendations

Page 7 of 12

Party
Responsible

HAZOP Worksheets

103 Cooler to V-101 Separator

Safeguards

Recommendations

Page 8 of 12

Party
Responsible

HAZOP Worksheets
Project Title:
Group No.:
Date:
Node No.:
Node Description:
Drawing No.:
Item

Guide Word

3
3
3

1
1
1

1 No Flow
2
3

1 More Flow

3
3
3

3
3
3

1 Less Flow
2
3

1 Reserved Flow

1 High Pressure

1 Low Pressure

1 High
Temperature

1 Low Temperature

1 High Level

Production of Nitrobenzene
Group 18
31/Mar/2015
3
Example: Cooling water for R-101 Reactor, or piping from E-103 Cooler to V-101 Separator
P&ID drawing number. Example: P-0005 (SHT 1 of 3)
Possible Causes

Page 9 of 12

Consequences

HAZOP Worksheets
Project Title:
Group No.:
Date:
Node No.:
Node Description:
Drawing No.:
Item
3

10

Guide Word

Production of Nitrobenzene
Group 18
31/Mar/2015
3
Example: Cooling water for R-101 Reactor, or piping from E-103 Cooler to V-101 Separator
P&ID drawing number. Example: P-0005 (SHT 1 of 3)
Possible Causes

1 Low Level

Page 10 of 12

Consequences

HAZOP Worksheets

103 Cooler to V-101 Separator

Safeguards

Recommendations

Page 11 of 12

Party
Responsible

HAZOP Worksheets

103 Cooler to V-101 Separator

Safeguards

Recommendations

Page 12 of 12

Party
Responsible

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