Api 620 - 2002
Api 620 - 2002
Revision :
A
Date:
04/03/2015
Total Page:
10
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
S1402
Job number:
Serial
number:
TK-211Gx/LLM18/2015
Item: TK-211 Gx
Code: API 620 2002 EDITION ; JIS (SS400)
OWNER PJ NO.
ORDER NO.
S1402
M531001
DISTRIBUTION
OWNER
PROJECT TEAM
ZCS-SBR2
DEPARTMENT
APPROVED
ZCS-SBR2
SECTION
APPROVED
DATE
CUSTOMER
ZEON Chemicals Singapore Pte. Ltd.
A
Reviewed by
PJ
QA/QC
SC/CC
LOGISTIC
PROCESS
EQUIP.
MACHINE
PIPING
INST.
EELECT.
CIVIL
SITE
VENDOR
PJ
QA/QC
SCHEDULE
PROCESS
B
C
D
REV.
3991S V224-TK10BX2-01
04/03/2015
Date
Rev.
Description of Revision
Prepared by Reviewed by
PIPING
INST.
EQUIP.
MACHINE
Approved by
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
S1402
Job number:
Serial
number:
TK-211Gx/LLM18/2015
CONTENT
No.
Description
Code Para
Page
CLIENTS SPECIFICATION
LOADING CONSIDER
STRENGTH CACULATION
API620,
2002Ed.
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
I
S1402
Job number:
Serial
number:
CLIENTS SPECIFICATION
No.
Description
Unit
1
2
3
4
5
6
7
8
9
10
Mpa
Mpa
C
C
Mpa
C
Mpa
Mpa
11
12
13
14
Kg/m
mm
mm
mm
Remark
4,700.0
0.0
A312TP316L/
A240-316L
SS400
A182F316L
- Pads
- Nozzles Next <=1 1/2"
A312TP316L/
A240-316L
A182F316L
Value
SHELL
JACKET
FW+0.005
110.0
0.0
0.000
90.0
FW+0.0065
Slurry
1000
4,300.0
A240-316L
A240-316L
A240-316L
304 SS
14
15
TK-211Gx/LLM18/2015
V#7026
A307B
A 563A
316L SS
316L SS
A240-316L
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1480x600x10THK - TOP
6'', SCH 10S- TOP
4'', SCH 10S- TOP
4'', SCH 10S- TOP
6'', SCH 10S- TOP
5'', SCH 10S - SIDE
8'', SCH 10S - SIDE
10"/4'', ID273/10S - TOP
20'', 10THK - SIDE
3'', SCH 10S - SIDE
LONG BOSS 1'', SCH 40
3'', SCH 10S - SIDE
24'', 10THK- TOP
20'', 10THK- TOP
18'', 10THK- TOP
6'', SCH 10S- TOP
4'', SCH 10S- TOP
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
S1402
Job number:
Serial
number:
LOADING CONSIDER
The loadings to be considered in designing the vessel shall include
II
No.
Description
Loading
Yes
1
2
3
Value
SHELL
No
X
X
TK-211Gx/LLM18/2015
0.0050 Mpa
0.000 Mpa
734,804. N
36,260. N
JACKET
-
X
X
0.001 Mpa
8
9
10
Wind load
Snow, and Seismic reactions
Impact reactions such as those due to
fluid shock
X
X
X
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
III
S1402
Job number:
Serial
number:
Shell
Roof
Bottom
A240 -316L
A240-316L
A240-316L
F182-316L
A312-316L
Reinf. Pad
A240-316L
Flanges (S)
Lifting Lug
Structure steel
Bolts
Nust
Item
-A
-B
-C
-D
-E
-F
-G
-H
-I
-J
-K
-L
-N
-O
-P
-Q
-R
F182-316L
A240-316L
A240-304
110 C
115.00
115.00
115.00
115.00
115.00
115.00
115.00
115.00
135.30
TK-211Gx/LLM18/2015
Remarks
A307B
A 563A
Size
Qty
1480x600x10THK
6'', SCH 10S
4'', SCH 10S
4'', SCH 10S
6'', SCH 10S
5'', SCH 10S
8'', SCH 10S
10"/4'', ID273/10S
20'', 10THK
3'', SCH 10S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
OD (mm)
1480x600
168.28
114.30
114.30
168.28
141.30
219.08
273.05
508.00
88.90
60.00
88.90
609.60
508.00
457.20
168.28
114.30
Thk.(mm)
Flange
10.00 RECTANGLE CONN.
3.40 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
3.40 ASME B16.5-2009Ed
3.40 ASME B16.5-2009Ed
3.76 ASME B16.5-2009Ed
4.19 ASME B16.5-20
10.00 ASME B16.5-2009Ed 1
3.05 ASME B16.5-2009Ed
16.70 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
10.00 ASME B16.5-2009Ed 1
10.00 ASME B16.5-2009Ed 1
10.00 ASME B16.5-2009Ed 1
3.40 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
3.05 ASME B16.5-2009Ed
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
Job number:
Serial number:
S1402
TK-211Gx/LLM18/2015
STRENGTH CACULATION
(TK-211Gx) > Tank No.
S1402
> Job Number
61.98 > Cc - capacity (m3)
4,300.00 > D - Nominal diameter of tank (mm)
2,150.00 > R - Nominal radius of tank (m)
6.00 > t_bu Thickness of bottom (mm)
4,700.00 > H - Design liquid level (mm)
4.00 > n - Total Number of counrse of shell
1,500.00 > Hc - Size of shell plate (mm)
1.000 > G - specific gravity of liquid to be stored, as specified by the purchaser,
0.70 > E - Joint efficiency, 1.0, 0.85, 0.7 (see table S-4)
0.00 > CA - Corrosion allowance of Shell (mm), as specified by purchaser
0.00 > CA_b - Corrosion allowance of Bottom (mm), as specified by purchaser
0.00 > CA_ab - Corrosion allowance of Annular bottom (mm), as specified by purchaser
0.00 > CA_r - Corrosion allowance of Roof (mm), as specified by purchaser
7.85 > Density (kg/dm)
0.01 > Filling rate (m3/h)
5.10. Nomenclature
> P =total pressure, in (Mpa) gauge, acting at a given level of the tank under a particular
condition of loading,= Pl + Pg,
> P1 =pressure, in (Mpa) gauge, resulting from the liquid head at the level under consideration
in the tank,
0.005 < Pg =gas pressure, in (Mpa) gauge, above the surface of the liquid. The maximum gas pressure
(not exceeding 15 lbf/in.2 gauge) is the nominal pressure rating of the tank. Pg is positive except
in computations used to investigate the ability of a tank to withstand a partial vacuum; in such
computations, its value is negative,
< T1 = meridional unit force, in (N/mm). of latitudinal arc, in the wall of the tank at the level under
consideration. T1 is positive when in tension,
< T2 = latitudinal unit force, in N/mm. of meridional arc, in the wall of the tank at the level under
consideration. T2 is positive when in tension. (In cylindrical side-walls, the latitudinal unit forces
are circumferential unit forces.)
< R1 =radius of curvature of the tank wall, in.(mm), in a meridional plane, at the level under
consideration. R1 is to be considered negative when it is on the side of the tank wall opposite
from R2 except as provided in 5.10.2.6,
< R2 = length, in (mm), of the normal to the tank wall at the level under consideration, measured
from the wall of the tank to its axis of revolution. R2 is always positive except as provided
in 5.10.2.6,
734,804 < W = total weight, in(N), of that portion of the tank and its contents
< F = summation, in (N), of the vertical components of the forces in any and all internal
or external ties, braces, diaphragms, trusses, columns, skirts, or other structural devices
or supports acting on the free-body
< At =cross-sectional area, in (mm2), of the interior of the tank at the level under consideration,
< t =thickness, in(mm), of the sidewalls, roof, or bottom of the tank, including corrosion allowance,
< c = corrosion allowance, in (mm).
< E =efficieny, expressed as a decimal, of the weakest joint across which the stress under
consideration acts.
115.00 < Sts =maximum allowable stress for simple tension, in (Mpa)
< Sta =allowable tensile stress, in (Mpa), established as pre-scribed in 5.5.3.3,
< Sca = allowable compressive stress, in (Mpa), established as prescribed in 5.5.4,
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
A.
Job number:
Serial number:
< Stc =computed tensile stress, in (Mpa), at the point under consideration,
< Scc =computed compressive stress, in (Mpa), at the point under consideration.
Max. Capacity:
Cc =
0.785* D^2*H
=0.785*4300^2*4700
Efficiency
C.
68.22 M
429.83 MM
5 ' Overfill protection level requirement (A4, API 2350) = 0.0533* A32*F_r*H/Cc
Bottom plate (5.9.4)
5.9.4.2
tb_min =
tb_min =
t_b =
TK-211Gx/LLM18/2015
91%
B.
S1402
6
6+ CA_b
0.20 M
Satisfied
6.00 mm
6.00 mm
6.00 mm
Okay
mm
mm
Mpa
Mpa
Mpa
N
N
mm2
Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.051+(0+36260)/14522012)
=
57.57 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)
=2150*(0.051*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
52.21 N/mm
t1 =
T1/(Sts*E) + C
=57.6/(115*0.7)+0
=
0.72 mm
or
t2 =
T2/(Sts*E) + C
=52.2/(115*0.7)+0
=
0.65 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
Point B
Data:
R1=
R2=
P1=
Pg=
P=
W=
F=
At=
D/2
D/2
3200 mm H2O
Pg
P1+Pg
W Consider as P
pi()*D^2/4
Job number:
Serial number:
2,150.0
2,150.0
0.031
0.005
0.036
36260
14,522,012
mm
mm
Mpa
Mpa
Mpa
N
N
mm2
Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.036+(0+36260)/14522012)
=
41.77 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)
=2150*(0.036*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
36.40 N/mm
t1 =
T1/(Sts*E) + C
=41.8/(115*0.7)+0
=
0.52 mm
or
t2 =
T2/(Sts*E) + C
=36.4/(115*0.7)+0
=
0.45 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay
Point C
Data:
R1=
R2=
P1=
Pg=
P=
W=
F=
At=
D/2
D/2
1700 mm H2O
Pg
P1+Pg
W Consider as P
pi()*D^2/4
2,150.0
2,150.0
0.017
0.005
0.022
36260
14,522,012
mm
mm
Mpa
Mpa
Mpa
N
N
mm2
Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.022+(0+36260)/14522012)
=
25.97 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)
S1402
TK-211Gx/LLM18/2015
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
Job number:
Serial number:
=2150*(0.022*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
20.60 N/mm
t1 =
T1/(Sts*E) + C
=26/(115*0.7)+0
=
0.32 mm
or
t2 =
T2/(Sts*E) + C
=20.6/(115*0.7)+0
=
0.26 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay
Point D
Data:
R1=
R2=
P1=
Pg=
P=
W=
F=
At=
D/2
D/2
950 mm H2O
Pg
P1+Pg
W Consider as P
pi()*D^2/4
2,150.0
2,150.0
0.009
0.005
0.014
36260
14,522,012
mm
mm
Mpa
Mpa
Mpa
N
N
mm2
Calculation:
T1 =
R2/2*(P+(W+F)/At)
=2150/2*(0.014+(0+36260)/14522012)
=
18.07 N/mm
T2 =
R2*(P*(1-R2/(2*R1))-(R2/(2*R1))*((W+F)/At)
=2150*(0.014*(1-(2150/(2*2150)))-(2150/(2*2150))*((0+36260)/14522012))
=
12.70 N/mm
t1 =
T1/(Sts*E) + C
=18.1/(115*0.7)+0
=
0.22 mm
or
t2 =
T2/(Sts*E) + C
=12.7/(115*0.7)+0
=
0.16 mm
5.10.4.1: A measure of 3/16 in. plus the corrosion allowance.
4.76 mm
tA =
6 mm
Okay
S1402
TK-211Gx/LLM18/2015
LILAMA 18 JSC
SLURRY TANK
(TK-211Gx)
D.
Job number:
Serial number:
Data:
l=
P=
Support:
Z(U200) =
4,115.0 mm
F/2
18130 N
U200x75x9, SS304
(75*200^3-182^3(75-9))/(6*200)
168,429 mm
Calculation:
Mmax
S=
Pl/4
Mmax/Z
18,651,238 Nmm
110.74 Mpa
S1402
TK-211Gx/LLM18/2015
NOZZLE SCHEDULE
MARK
A
B
C
D
E
F
G
H
I
J
K
L
N
O
P
Q
R
SERVICE
SLURRY INLET
SLURRY INLET
SLURRY INLET
SLURRY INLET
SLURRY INLET
LIQUID INLET
SLURRY OUTLET
STEAM INLET
GAS OUTLET
LT CONN.
TE CONN.
DRAIN
MANHOLE
AGITATOR CONN.
GAS INLET
SLURRY INLET
SERUM
Q.TY
1
1
1
1
SIZE
1480x600x10THK
6'', SCH 10S
4'', SCH 10S
4'', SCH 10S
FLANGE
RECTANGLE CONN.
ASME B16.5 150# WN.RF
ASME B16.5 150# WN.RF
ASME B16.5 150# WN.RF
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARK
SCR - 201GX
POSITION
TOP
TOP
TOP
TOP
TOP
TOP
2400 From C.L.
W/ SILENCER 2400 From C.L.
TOP
2370 From C.L.
2350 From C.L.
2430 From C.L.
W/ HINGE & BF 2336 From C.L.
TOP
TOP
TOP
TOP